Electrode system for corona processor

The modularly designed discharge electrode system solves the problems of flexibility and maintenance of corona treatment machines, enables differentiated treatment of material edges and center areas, improves treatment uniformity and energy-saving effect, and is suitable for corona treatment of materials with different widths and raw materials.

CN224256292UActive Publication Date: 2026-05-19JIANGYIN HENGYU SCREEN CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIANGYIN HENGYU SCREEN CO LTD
Filing Date
2025-06-03
Publication Date
2026-05-19

AI Technical Summary

Technical Problem

Existing corona treatment machines have poor discharge electrode design flexibility, cannot adapt to different material widths, resulting in energy waste and uneven processing, difficult and costly maintenance, low control precision, and inability to perform differentiated treatment on different areas of the material.

Method used

The design incorporates an assemblable modular discharge electrode system, including a lifting frame, a main electrode box, and a secondary electrode box. Parameters for the material's edge and center regions are adjusted via magnetic connections and sliding fits. Combined with a high-frequency, high-voltage power supply and a grounding electrode, it adapts to different material widths and raw materials.

Benefits of technology

It improves processing uniformity and energy efficiency, reduces maintenance costs and downtime, expands the scope of application, and enables efficient processing of materials with different widths and raw materials.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an electrode system for a corona processor, and relates to the technical field of silk screen cloth production. The device comprises a discharge electrode and a grounding electrode, the discharge electrode comprises a lifting frame, a main electrode box and a plurality of auxiliary electrode boxes, the lifting frame is composed of a group of cross beams, lifting connection positions are arranged on the outer sides of the two ends of the cross beams, and the main electrode box and the auxiliary electrode boxes are of rectangular structures. And the bottom surfaces of the main electrode box and the auxiliary electrode box are arc-shaped structures and are uniformly and fixedly provided with a plurality of discharge rods. By designing the modular discharge electrode capable of being assembled, parameters can be adjusted according to the edge and the central area of a material, the edge effect (insufficient or too strong edge treatment) of a traditional design is avoided, the treatment uniformity is improved, meanwhile, a module with the corresponding width can be activated according to the width of the material, and the energy-saving effect is improved; and meanwhile, the device is suitable for machining materials with different widths and different raw materials, and the application range is widened.
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Description

Technical Field

[0001] This utility model belongs to the field of screen printing mesh production technology, and in particular relates to an electrode system for a corona treatment machine. Background Technology

[0002] Corona treatment of screen printing mesh can improve ink adhesion, ink flow, printability (abrasion resistance), printing accuracy, and reduce printing tension requirements. Current corona treatment devices mainly consist of a power supply module, discharge electrode, and ground electrode. The ground electrode is a roller electrode, and the bottom surface of the discharge electrode has an arc-shaped discharge rod for matching the roller electrode.

[0003] Current discharge electrodes typically employ a monolithic electrode design, where one or more parallel elongated electrodes cover the entire processing width. This leads to the following problems:

[0004] 1. Poor flexibility, unable to adapt to materials of different widths, leading to energy waste or uneven processing;

[0005] 2. Maintenance is difficult; once damage occurs, the entire electrode needs to be replaced, which is costly and results in long downtime.

[0006] 3. Low control precision, unable to perform differentiated treatment for different areas of the material, such as the edges and the center. Summary of the Invention

[0007] The purpose of this invention is to provide an electrode system for a corona treatment machine. By designing an assemblable modular discharge electrode, parameters can be adjusted for the material edge and center areas, avoiding the edge effect (insufficient or excessive edge treatment) of traditional designs, improving processing uniformity, and activating modules of corresponding widths according to the material width, thus improving energy efficiency. It is also suitable for processing materials of different widths and materials of different raw materials, thus expanding its applicability.

[0008] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:

[0009] This utility model is an electrode system for a corona treatment machine, including a discharge electrode and a grounding electrode;

[0010] The discharge electrode includes a lifting frame, a main electrode box, and several auxiliary electrode boxes;

[0011] The lifting frame consists of a set of crossbeams, and lifting connection positions are provided on the outer sides of both ends of the crossbeams;

[0012] Both the main electrode box and the auxiliary electrode box are rectangular structures. The bottom surfaces of both the main electrode box and the auxiliary electrode box are arc-shaped structures with several discharge rods evenly fixed on them. Magnets are embedded and fixed on the front and rear sides of both the main electrode box and the auxiliary electrode box.

[0013] Mounting seats are fixed on the front and rear sides of both sides of the main electrode box. The main electrode box is fixed in the middle between the two crossbeams. The mounting seats are connected to the crossbeams by fasteners.

[0014] The auxiliary electrode boxes are symmetrically arranged in several groups on the front and rear sides of the main electrode box. The front and rear sides of both sides of the auxiliary electrode box are fixed with inverted L-shaped supports. The bottom surface of the horizontal side and the outer side of the vertical side of the supports are fixed with ball bearings.

[0015] The auxiliary electrode box is located between the two crossbeams and is slidably engaged with the crossbeams by a support and ball bearings. The auxiliary electrode box is magnetically connected to the main electrode box and to adjacent auxiliary electrode boxes by magnets.

[0016] Furthermore, a wire trough with an open top surface is fixed to the outer side of one of the crossbeams, and a plurality of wires are provided in the wire trough, with each end of the plurality of wires connected to a high-frequency high-voltage power supply.

[0017] Furthermore, the main electrode box is electrically connected to a circuit, and the remaining circuits are connected to two quick connectors via branches. Several sets of auxiliary electrode boxes are electrically connected to two quick connectors on the remaining circuits, respectively.

[0018] Furthermore, the grounding electrode is a roller electrode structure, the grounding electrode is located directly below the lifting frame, and the grounding electrode is connected to the ground wire.

[0019] Furthermore, when the bottom surfaces of the main electrode box and the auxiliary electrode box are concentric with the grounding electrode, the distance between the plurality of discharge rods and the peripheral surface of the grounding electrode is consistent.

[0020] Furthermore, handles are fixed to both the front and rear sides of the top of the secondary electrode box.

[0021] This utility model has the following beneficial effects:

[0022] This invention, through the design of an assemblable modular discharge electrode, allows for parameter adjustment for the material edge and center regions, avoiding the edge effects (insufficient or excessive edge treatment) of traditional designs, improving processing uniformity. It can also activate modules of corresponding widths based on the material width, enhancing energy efficiency. Furthermore, it is applicable to the processing of materials of different widths and with different raw materials, expanding its applicability. In the event of localized damage, only the corresponding module needs to be maintained individually, reducing maintenance costs and downtime.

[0023] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0024] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0025] Figure 1 This is a schematic diagram of the electrode system for a corona treatment machine according to the present invention;

[0026] Figure 2 A schematic diagram of the main electrode box;

[0027] Figure 3 This is a schematic diagram of the sub-electrode box.

[0028] The attached diagram lists the components represented by each number as follows:

[0029] 1-Main electrode box, 2-Sub-electrode box, 3-Crossbeam, 4-Wire groove, 101-Discharge rod, 102-Magnet, 103-Mounting base, 201-Support, 202-Ball bearing, 203-Handle, 301-Lifting connection position. Detailed Implementation

[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0031] Please see Figure 1-3 As shown, this utility model is an electrode system for a corona treatment machine, including a discharge electrode and a grounding electrode;

[0032] The discharge electrode includes a lifting frame, a main electrode box 1, and several auxiliary electrode boxes 2;

[0033] The lifting frame consists of a set of crossbeams 3, and lifting connection positions 301 are provided on the outer sides of both ends of the crossbeams 3.

[0034] Both the main electrode box 1 and the auxiliary electrode box 2 are rectangular structures. The bottom surfaces of both the main electrode box 1 and the auxiliary electrode box 2 are arc-shaped structures and are uniformly fixed with a number of discharge rods 101. Magnets 102 are embedded and fixed on the front and rear sides of both the main electrode box 1 and the auxiliary electrode box 2.

[0035] Mounting bases 103 are fixed on the front and rear sides of both sides of the main electrode box 1. The main electrode box 1 is fixed in the middle between the two crossbeams 3. The mounting bases 103 are connected to the crossbeams 3 by fasteners.

[0036] Several auxiliary electrode boxes 2 are symmetrically arranged in groups on the front and rear sides of the main electrode box 1. The front and rear sides of both sides of the auxiliary electrode box 2 are fixed with inverted L-shaped supports 201. The bottom surface of the horizontal side and the outer side of the vertical side of the supports 201 are fixed with ball bearings 202.

[0037] The auxiliary electrode box 2 is located between the two crossbeams 3 and is slidably engaged with the crossbeams 3 through the support 201 and the ball bearing 202. The auxiliary electrode box 2 is magnetically connected to the main electrode box 1 and to adjacent auxiliary electrode boxes 2 through the magnet 102.

[0038] Among them, a crossbeam 3 has an open top surface wire trough 4 fixed on the outside. The wire trough 4 contains several wires, and the ends of the wires are respectively connected to a high-frequency high-voltage power supply.

[0039] The main electrode box 1 is electrically connected to one circuit, and two quick connectors are connected to the remaining circuits through branch lines. Several sets of auxiliary electrode boxes 2 are electrically connected to two quick connectors on the remaining circuits respectively.

[0040] The grounding electrode is a roller electrode structure, located directly below the lifting frame, and connected to the ground wire.

[0041] When the bottom surfaces of the main electrode box 1 and the auxiliary electrode box 2 are concentric with the grounding electrode, the distance between the discharge rods 101 and the peripheral surface of the grounding electrode is consistent.

[0042] Among them, such as Figure 1 and Figure 3 As shown, handles 203 are fixed on both the front and rear sides of the top of the auxiliary electrode box 2.

[0043] Both the main electrode box 1 and the auxiliary electrode box 2 are equipped with separate heat dissipation systems.

[0044] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0045] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. An electrode system for a corona treatment machine, comprising a discharge electrode and a grounding electrode, characterized in that: The discharge electrode includes a lifting frame, a main electrode box (1), and several auxiliary electrode boxes (2). The lifting frame consists of a set of crossbeams (3), and lifting connection positions (301) are provided on both outer sides of the crossbeams (3). Both the main electrode box (1) and the auxiliary electrode box (2) are rectangular structures. The bottom surfaces of both the main electrode box (1) and the auxiliary electrode box (2) are arc-shaped structures and are uniformly fixed with a number of discharge rods (101). Magnets (102) are embedded and fixed on the front and rear sides of both the main electrode box (1) and the auxiliary electrode box (2). The main electrode box (1) is fixed with mounting bases (103) on both the front and rear sides. The main electrode box (1) is fixed in the middle between the two crossbeams (3). The mounting bases (103) are connected to the crossbeams (3) by fasteners. Several of the sub-electrode boxes (2) are symmetrically arranged in groups on the front and rear sides of the main electrode box (1). The front and rear sides of both sides of the sub-electrode boxes (2) are fixed with inverted L-shaped supports (201). The bottom surface of the horizontal side and the outer side of the vertical side of the supports (201) are fixed with ball bearings (202). The sub-electrode box (2) is located between the two crossbeams (3) and is slidably engaged with the crossbeams (3) through a support (201) and a ball bearing (202). The sub-electrode box (2) is magnetically connected to the main electrode box (1) and to adjacent sub-electrode boxes (2) through a magnet (102).

2. The electrode system for a corona treatment machine according to claim 1, characterized in that, A wire trough (4) with an open top surface is fixed on the outside of the crossbeam (3). Several wires are provided in the wire trough (4), and the ends of the wires are respectively connected to a high-frequency high-voltage power supply.

3. The electrode system for a corona treatment machine according to claim 2, characterized in that, The main electrode box (1) is electrically connected to a line, and two quick connectors are connected to the other lines through branches. Several sets of auxiliary electrode boxes (2) are electrically connected to two quick connectors on the other lines respectively.

4. An electrode system for a corona treatment machine according to claim 1, characterized in that, The grounding electrode is a roller electrode structure, located directly below the lifting frame, and connected to the ground wire.

5. An electrode system for a corona treatment machine according to claim 4, characterized in that, When the bottom surfaces of the main electrode box (1) and the auxiliary electrode box (2) are concentric with the grounding electrode, the distance between the discharge rods (101) and the peripheral surface of the grounding electrode is consistent.

6. An electrode system for a corona treatment machine according to claim 1, characterized in that, The auxiliary electrode box (2) has handles (203) fixed on the front and rear sides of the top.