Injection molding card tray piece placing device

Abstract

The utility model belongs to the field of automation equipment, and relates to an injection molding card tray placing device which comprises a base, the top of the base is connected with a supporting frame, a top plate is mounted at the top of the supporting frame, a vibration disc is arranged at the top of the base, and a mounting plate is arranged on one side of the supporting frame. The vibration assembly is arranged between the base and the vibration disc and comprises a vibration seat, a spring, a motor and a vibration wheel; and the control assembly is arranged between the top plate and the mounting plate and comprises a camera, a control box, a fixing block, a servo motor and a transmission rod. According to the technical scheme, through the vibration assembly, the specific face of the injection molding card support piece faces upwards, then the visual positioning effect is achieved through the image shot by the camera, and then the card support piece is rapidly and accurately placed in cooperation with the multi-axis servo driving mechanical arm.

Description

Technical Field

[0001] This application relates to the field of automation equipment technology, and more specifically, to an injection molded card tray placement device, comprising: a base, a support frame connected to the top of the base, a top plate mounted on the top of the support frame, a vibrating plate on the top of the base, and a mounting plate on one side of the support frame. A vibration assembly disposed between the base and the vibrating plate includes: a vibration seat, a spring, a motor, and a vibration wheel; and a control assembly disposed between the top plate and the mounting plate, including: a camera, a control box, a fixing block, a servo motor, and a transmission rod. Background Technology

[0002] Card holders are plastic or metal structural components used to support, fix, or transport precision parts, and are widely used in industries such as electronics, semiconductors, medical, and automotive.

[0003] In the production process of injection molded card trays, the molded card trays are usually piled up randomly on the conveyor belt or in the material frame. They need to be sorted, positioned and placed into the tray by manual or semi-automatic equipment. However, manual tray placement is inefficient, labor-intensive, and prone to placement errors due to fatigue. Semi-automatic equipment tray placement has the problem that the movement trajectory of the robotic arm is fixed, which can easily lead to missed grabs or collisions. At the same time, simply using a vibrating plate can only achieve simple sorting and cannot ensure that the specific side of the card tray is facing up. Utility Model Content

[0004] The technical problem to be solved by the embodiments of this application is that manual sorting and placement are labor-intensive and semi-automated equipment cannot meet the requirements for high-precision tray placement.

[0005] To address the aforementioned technical problems, this application provides an injection-molded card holder tray device, employing the following technical solution:

[0006] A device for arranging injection molded card holders, comprising:

[0007] A base, the top of which is connected to a support frame, the top of which is fitted with a top plate, the top of which is equipped with a vibrating plate, and the support frame is equipped with an mounting plate on one side.

[0008] A vibration assembly is disposed between the base and the vibratory plate, the vibration assembly including: a vibration seat, a spring, a motor and a vibration wheel;

[0009] A control assembly is located between the top plate and the mounting plate, the control assembly including: a camera, a control box, a fixing block, a servo motor, and a transmission rod.

[0010] Furthermore, a vibrating seat is installed on the top of the base. The top of the vibrating seat is open. Multiple springs are connected inside the vibrating seat, and the top of each spring is connected to the vibrating plate.

[0011] Furthermore, a motor is installed inside the vibration seat, and the drive shaft of the motor drives a vibration wheel, with the outer surface of the vibration wheel in close contact with the bottom of the vibration plate.

[0012] Furthermore, a collection frame is provided on one side of the support frame, and a discharge frame is fixedly connected to one side of the collection frame. A conveyor belt is provided inside the discharge frame, and the discharge frame is located above the vibrating plate.

[0013] Furthermore, an equipment box is installed on the top of the top plate, a control box is installed on the top of the top plate, a radiator is installed on the top of the control box, and a camera is installed at the bottom of the top plate, with the lens of the camera pointed at the vibrating plate.

[0014] Furthermore, a fixing block is installed at the bottom of the top plate, and the fixing block is arranged in a three-wing prism structure. A fixing plate is fixedly installed on one side of each wing of the fixing block, a reduction gearbox is fixedly installed on one side of the fixing plate, and a servo motor is fixedly installed on one side of the reduction gearbox.

[0015] Furthermore, the output shaft of the gearbox is rotatably connected to a rotating disk, and the rotating disk is located on the other side of the fixed plate wing. A rotating frame is connected to the outside of the rotating disk, and a rotating sleeve is connected to the bottom of one end of the rotating frame.

[0016] Furthermore, a first connecting rod is rotatably connected inside the rotating sleeve via a bearing, and both ends of the first connecting rod protrude from the outer surface of the rotating sleeve. Three connecting sleeves are fixedly connected to the outside of the mounting plate, and a second connecting rod is rotatably connected inside the connecting sleeve via a bearing.

[0017] Furthermore, a transmission rod is provided between the two ends of the first connecting rod and the two ends of the second connecting rod, and a rotating rod is connected to both ends of the transmission rod. The rotating rod is rotatably connected to the first connecting rod and the second connecting rod respectively.

[0018] Furthermore, a mounting block is connected to the bottom of the mounting plate, a suction nozzle is fixedly mounted on the bottom of the mounting block, and an air pipe connector is connected to the top of the mounting plate, and the air pipe connector is connected to the suction nozzle.

[0019] Compared with the prior art, the embodiments of this application have the following main advantages:

[0020] First, by setting up the vibration component, the scattered injection molded card tray parts can be vibrated and leveled, and the injection molded card tray parts can be vibrated and flipped so that a specific side of the injection molded card tray parts is facing up, in order to cooperate with the subsequent gripping operation.

[0021] Secondly, the camera takes pictures of the vibrating plate to assist the control component in controlling the movement of the suction nozzle, so that the suction nozzle can accurately grasp the injection molded card holder with a specific face facing up, achieving the effect of visual positioning, and thus enabling the card holder to be placed quickly and accurately. Attached Figure Description

[0022] To more clearly illustrate the solution of this application, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0023] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0024] Figure 2 This is another schematic diagram of the overall structure of this utility model.

[0025] Figure 3 This is a side view of the overall structure of this utility model.

[0026] Figure 4 This is a front view of the overall structure of this utility model.

[0027] Figure 5 This is a cross-sectional view of the overall structure of this utility model.

[0028] Figure 6 This is a top view of the overall structure of this utility model.

[0029] Figure 7 This is a schematic diagram of the fixing block structure of this utility model.

[0030] Figure 8 This is a schematic diagram of the fixing block structure of this utility model from another angle.

[0031] Figure 9 This is a bottom view of the mounting plate structure of this utility model.

[0032] Figure 10 This is a top view of the fixing block structure of this utility model.

[0033] Reference numerals: 1. Base; 101. Vibrating seat; 102. Vibrating plate; 103. Spring; 104. Motor; 105. Vibrating wheel; 2. Collection frame; 201. Discharge frame; 3. Support frame; 301. Top plate; 4. Equipment box; 401. Camera; 402. Radiator; 403. Control box; 5. Fixing block; 501. Fixing plate; 502. Servo motor; 503. Rotary disk; 504. Rotating frame; 505. Rotating sleeve; 506. First connecting rod; 507. Rotating rod; 508. Transmission rod; 509. Second connecting rod; 6. Mounting plate; 601. Connecting sleeve; 602. Mounting block; 603. Suction nozzle; 604. Air pipe connector. Detailed Implementation

[0034] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs; the terminology used herein in the specification of the application is for the purpose of describing particular embodiments only and is not intended to be limiting of the application; the terms "comprising" and "having," and any variations thereof, in the specification, claims, and foregoing drawings of this application are intended to cover non-exclusive inclusion. The terms "first," "second," etc., in the specification, claims, or foregoing drawings of this application are used to distinguish different objects, not to describe a particular order.

[0035] In this document, the term "embodiment" means that a particular feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The appearance of this phrase in various places throughout the specification does not necessarily refer to the same embodiment, nor is it a separate or alternative embodiment mutually exclusive with other embodiments. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.

[0036] This application provides an injection molded card holder tray device, including: a base 1, a support frame 3 connected to the top of the base 1, a top plate 301 installed on the top of the support frame 3, a vibrating plate 102 provided on the top of the base 1, an mounting plate 6 provided on one side of the support frame 3, a vibration assembly disposed between the base 1 and the vibrating plate 102, the vibration assembly including: a vibration seat 101, a spring 103, a motor 104 and a vibration wheel 105; and a control assembly disposed between the top plate 301 and the mounting plate 6, the control assembly including: a camera 401, a control box 403, a fixing block 5, a servo motor 502 and a transmission rod 508.

[0037] By setting up the vibration component, scattered injection molded card trays can be vibrated and leveled, and the injection molded card trays can be vibrated and flipped so that a specific side of the injection molded card tray is facing upwards to facilitate subsequent gripping operations. Secondly, the camera 401 takes pictures of the vibrating plate 102 to assist the control component in controlling the movement position of the suction nozzle 403, so that the suction nozzle 403 can accurately grip the injection molded card tray with the specific side facing upwards, achieving a visual positioning effect, thereby realizing the rapid and accurate placement of the card trays.

[0038] To enable those skilled in the art to better understand the present invention, the technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort should fall within the protection scope of the present invention.

[0039] Embodiment 1 of the injection molded card tray placement device of this application

[0040] This application includes an injection molded card tray placement device, comprising: a base 1, a support frame 3 connected to the top of the base 1, a top plate 301 mounted on the top of the support frame 3, a vibrating plate 102 provided on the top of the base 1, an mounting plate 6 provided on one side of the support frame 3, a vibration component disposed between the base 1 and the vibrating plate 102, the vibration component comprising: a vibration seat 101, a spring 103, a motor 104 and a vibration wheel 105; and a control component disposed between the top plate 301 and the mounting plate 6, the control component comprising: a camera 401, a control box 403, a fixing block 5, a servo motor 502 and a transmission rod 508.

[0041] The scattered injection molded card holders are vibrated and leveled by the vibration component, and a specific side of the injection molded card holders is made to face upwards. The camera 401 takes a picture of the vibrating plate 102 to assist the suction nozzle 403 in the control component to accurately grab the injection molded card holders with the specific side facing upwards, thereby achieving the effect of visual positioning and realizing the rapid and accurate placement of the card holders.

[0042] Example 2

[0043] Based on Embodiment 1, a vibrating seat 101 is installed on the top of the base 1. The top of the vibrating seat 101 is open. Multiple springs 103 are connected inside the vibrating seat 101, and the top of the springs 103 are connected to the vibrating plate 102. A motor 104 is installed inside the vibrating seat 101. The drive shaft of the motor 104 drives and connects to a vibrating wheel 105. The outer surface of the vibrating wheel 105 is in close contact with the bottom of the vibrating plate 102. A collection frame 2 is provided on one side of the support frame 3. A discharge frame 201 is fixedly connected to one side of the collection frame 2. A conveyor belt is provided inside the discharge frame 201. The discharge frame 201 is located above the vibrating plate 102.

[0044] The processed injection molded card tray is transported to the vibratory plate 102 by the conveyor belt in the collection box 2 discharge box 201, and the injection molded card tray is dropped into the vibratory plate 102 so that the subsequent control component can pick up the injection molded card tray through the suction nozzle 603 for tray placement.

[0045] During the tray placement process, it is necessary to ensure that the same side of each injection molded card holder faces upwards. However, when the injection molded card holders fall onto the vibratory plate 102, both the front and back sides of multiple injection molded card holders on the vibratory plate 102 face upwards, which is not conducive to the tray placement process. At this time, it is necessary to make specific sides of multiple injection molded card holders face upwards. The controller in the control box 403 controls the start of the motor 104, which drives the vibratory wheel 105 to rotate rapidly. At this time, the protruding part of the vibratory wheel 105 continuously lifts the vibratory plate 102, and the vibratory plate 102 rebounds under the action of the spring force of the spring 103, thereby realizing the rapid vibration of the vibratory plate 102. This causes the injection molded card holders in the vibratory plate 102 to flip under the external force of vibration, which helps to carry out the tray placement process.

[0046] Example 3

[0047] Based on Embodiment 1 and Embodiment 2, an equipment box 4 is installed on the top of the top plate 301, a control box 403 is installed on the top of the top plate 301, a radiator 402 is installed on the top of the control box 403, a camera 401 is installed at the bottom of the top plate 301, and the lens of the camera 401 is aimed at the vibrating plate 102. A card holder is placed on one side of the vibrating plate 102.

[0048] When placing the injection molded card tray, the camera 401 captures the image of the vibrating plate 102 and transmits the image to the controller in the control box 403 and the external display screen. At this time, the correct injection molded card tray can be determined based on the front and back of the injection molded card tray in the captured image, and the suction nozzle 603 on the mounting plate 6 is controlled to grab and move the injection molded card tray to the card tray carrier on one side of the device.

[0049] After all the correctly oriented injection molded card holders have been grasped, the motor 104 can be restarted to start the vibrating wheel 105 to vibrate the vibrating plate 102 again. Then, the camera 401 will take another picture of the injection molded card holders on the vibrating plate 102. The position and number of injection molded card holders to be grasped will be determined by the front and back of the injection molded card holders in the picture. The suction nozzle 603 on the mounting plate 6 will be controlled to grasp them. The above actions are repeated until all the injection molded card holders on the vibrating plate 102 are grasped and the plate is arranged.

[0050] Furthermore, a fixing block 5 is installed at the bottom of the top plate 301, and the fixing block 5 is arranged in a three-wing prism structure. A fixing plate 501 is fixedly installed on one side of each wing of the fixing block 5. A gearbox is fixedly installed on one side of the fixing plate 501, and a servo motor 502 is fixedly installed on one side of the gearbox. The output shaft of the gearbox is rotatably connected to a rotating disk 503, and the rotating disk 503 is located on the other side of the wing of the fixing plate 501. A rotating frame 504 is connected to the outside of the rotating disk 503. A rotating sleeve 505 is connected to the bottom of one end of the rotating frame 504. Inside the rotating sleeve 505, a first connecting rod 506 is rotatably connected via bearings, and both ends of the first connecting rod 506 protrude from the outer surface of the rotating sleeve 505. Three connecting sleeves 601 are fixedly connected to the outside of the mounting plate 6, and a second connecting rod 509 is rotatably connected inside the connecting sleeve 601 via bearings. A transmission rod 508 is provided between the two ends of the first connecting rod 506 and the two ends of the second connecting rod 509. Rotating rods 507 are connected to both ends of the transmission rod 508, and the rotating rods 507 are rotatably connected to the first connecting rod 506 and the second connecting rod 509 respectively.

[0051] When the mounting plate 6 is moved, the rotation of the servo motor 502 is controlled by the control box 403. The servo motor 502 is a type of electric motor that can precisely control position, speed, and acceleration. It can control the rotation angle of the three servo motors 502 according to the position of the injection molded card holder to be picked up, thereby controlling the rotation angle of the rotating disk 503. When the rotating disk 503 rotates, it drives the rotating frame 504 to rotate. Then, during the rotation of the rotating frame 504, the rotating sleeve 505 and the first connecting rod 506 drive the first connecting rod 506 to move, so that the first connecting rod 506 can drive one end of the transmission rod 508 to move. In turn, the other end of the transmission rod 508 drives the mounting plate 6 through the second connecting rod 509 and the connecting sleeve 601. The movement is controlled by rotating three servo motors 502, which causes the three rotating frames 504 to rotate at different angles. This controls the multi-directional movement of the mounting block 602. For example, when the three rotating frames 504 rotate downwards synchronously, the rotating frames 504 can drive the mounting plate 6 and the connecting sleeve 601 to move downwards through the rotating sleeve 505, the first connecting rod 506, the rotating rod 507, the transmission rod 508, and the second connecting rod 509. By controlling the rotation angle of one rotating frame 504 to be greater than that of the other two rotating frames 504, the mounting plate 6 can be controlled to move away from the rotating frame 504 with the larger rotation angle. This allows the movement path of the mounting block 602 to completely cover the vibratory plate 102, so as to grasp the injection molded card holders at various points on the vibratory plate 102.

[0052] The mounting plate 6 has a mounting block 602 connected to its bottom, a suction nozzle 603 fixedly mounted on the bottom of the mounting block 602, and an air pipe connector 604 connected to the top of the mounting plate 6, with the air pipe connector 604 connected to the suction nozzle 603.

[0053] The air pipe is connected to an external air pump via the air pipe connector 604. When the mounting plate 6 is moved above the injection molded card holder to be gripped and the suction nozzle 603 is pressed tightly against the injection molded card holder, air is drawn by the external air pump, causing the air pressure inside the suction nozzle 603 to drop, thereby picking up the injection molded card holder. After the injection molded card holder is placed in the designated position, the air is drawn off, allowing the air pressure inside the suction nozzle 603 to return to normal, and the injection molded card holder is put down.

[0054] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection, an electrical connection, or a connection that allows communication between them; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0055] Obviously, the embodiments described above are only some embodiments of this utility model, not all embodiments. The accompanying drawings show preferred embodiments of this utility model, but do not limit the patent scope of this utility model. This utility model can be implemented in many different forms; rather, the purpose of providing these embodiments is to provide a more thorough and comprehensive understanding of the disclosure of this utility model. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing specific embodiments, or make equivalent substitutions for some of the technical features. Any equivalent structures made using the content of this utility model specification and drawings, directly or indirectly applied to other related technical fields, are similarly within the patent protection scope of this utility model.

Claims

1. A device for arranging injection-molded card holders, characterized in that, include: The base (1) is connected to the top of the support frame (3), the top of the support frame (3) is equipped with a top plate (301), the top of the base (1) is provided with a vibrating plate (102), and the support frame (3) is provided with an installation plate (6) on one side. The vibration assembly is disposed between the base (1) and the vibrating plate (102), and the vibration assembly includes: a vibrating seat (101), a spring (103), a motor (104) and a vibrating wheel (105). A control assembly is provided between the top plate (301) and the mounting plate (6), the control assembly including: a camera (401), a control box (403), a fixing block (5), a servo motor (502) and a transmission rod (508).

2. The injection-molded card holder tray device according to claim 1, characterized in that, The base (1) is equipped with a vibration seat (101) on top. The top of the vibration seat (101) is open. Multiple springs (103) are connected inside the vibration seat (101), and the top of the springs (103) is connected to the vibration plate (102).

3. The injection molded card holder tray arrangement device according to claim 2, characterized in that, The vibrating seat (101) is equipped with a motor (104), and the drive shaft of the motor (104) is connected to a vibrating wheel (105), and the outer surface of the vibrating wheel (105) is in close contact with the bottom of the vibrating plate (102).

4. The injection molded card holder tray arrangement device according to claim 1, characterized in that, The support frame (3) has a collection frame (2) on one side, and a discharge frame (201) is fixedly connected to one side of the collection frame (2), and a conveyor belt is provided inside the discharge frame (201). The discharge frame (201) is located above the vibrating plate (102).

5. The injection-molded card holder tray arrangement device according to claim 1, characterized in that, The top plate (301) is equipped with an equipment box (4), the top plate (301) is equipped with a control box (403), the top of the control box (403) is equipped with a radiator (402), and the bottom of the top plate (301) is equipped with a camera (401), and the lens of the camera (401) is aimed at the vibrating plate (102).

6. The injection molded card holder tray arrangement device according to claim 1, characterized in that, The top plate (301) is equipped with a fixing block (5) at the bottom, and the fixing block (5) is arranged in a three-wing prism structure. A fixing plate (501) is fixedly installed on one side of each wing plate of the fixing block (5). A gearbox is fixedly installed on one side of the fixing plate (501), and a servo motor (502) is fixedly installed on one side of the gearbox.

7. The injection molded card holder tray arrangement device according to claim 6, characterized in that, The output shaft of the gearbox is rotatably connected to a rotating disk (503), and the rotating disk (503) is located on the other side of the wing plate of the fixed plate (501). A rotating frame (504) is connected to the outside of the rotating disk (503), and a rotating sleeve (505) is connected to the bottom of one end of the rotating frame (504).

8. The injection molded card holder tray arrangement device according to claim 7, characterized in that, The rotating sleeve (505) is rotatably connected to a first connecting rod (506) via a bearing, and both ends of the first connecting rod (506) protrude from the outer surface of the rotating sleeve (505). Three connecting sleeves (601) are fixedly connected to the outside of the mounting plate (6), and a second connecting rod (509) is rotatably connected to the inside of the connecting sleeve (601) via a bearing.

9. The injection molded card holder tray arrangement device according to claim 8, characterized in that, A transmission rod (508) is provided between the two ends of the first connecting rod (506) and the two ends of the second connecting rod (509). A rotating rod (507) is connected to both ends of the transmission rod (508). The rotating rod (507) is rotatably connected to the first connecting rod (506) and the second connecting rod (509) respectively.

10. The injection molded card holder tray arrangement device according to claim 1, characterized in that, The mounting plate (6) is connected to a mounting block (602) at the bottom, and a suction nozzle (603) is fixedly installed at the bottom of the mounting block (602). The mounting plate (6) is connected to an air pipe connector (604) at the top, and the air pipe connector (604) is connected to the suction nozzle (603).

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