Cable winding machine with defect detection function

Abstract

The utility model relates to the technical field of cable processing equipment, in particular to a cable winding machine with a defect detection function. The utility model provides a cable winding machine with a defect detection function. Comprising a box body, a controller, a first electric cylinder, a sliding plate, a grooved wheel, a pressing wheel, a cable detector and the like. A controller is fixedly connected to the right side of the top of the box body, a placement groove is formed in the front portion of the box body, a first electric cylinder is fixedly connected into the placement groove, a sliding plate is fixedly connected to a telescopic rod of the first electric cylinder, a grooved wheel is rotatably connected to the lower portion of the middle of the sliding plate, a pressing wheel is rotatably connected to the upper portion of the grooved wheel, and a cable detector is arranged on the right side of the pressing wheel. According to the utility model, the cable is detected in real time through the cable detector, key quality indexes such as broken cores, poor insulation and appearance defects can be identified, and detection data are fed back to the controller, so that automatic identification and alarm of cable defects are realized, and the production efficiency and the product quality are remarkably improved.

Description

Technical Field

[0001] This utility model relates to the field of cable processing equipment technology, and in particular to a cable winding machine with defect detection function. Background Technology

[0002] A cable winding machine is a type of mechanical equipment specifically used in the manufacturing and processing of wires and cables. Its main function is to neatly and tightly wind the produced wires and cables onto a drum or reel.

[0003] In the production process of wires and cables, quality control is of paramount importance. Traditional winding machines only have basic winding functions and cannot detect defects such as broken cores, damage, and poor insulation in cables online. This leads to unqualified products flowing into subsequent processes or even into the hands of end users, causing potential quality risks and economic losses.

[0004] Therefore, it is necessary to design a device that can detect cable defects in real time during the winding process in order to improve product quality and production efficiency. Utility Model Content

[0005] To overcome the shortcomings of traditional cable winding machines that cannot detect defects such as broken cores, damage, and poor insulation in cables online, this utility model provides a cable winding machine with defect detection function.

[0006] A cable winding machine with defect detection function includes a housing, a controller, a first electric cylinder, a sliding plate, a slide rail, and a limit block. The controller is fixedly connected to the top right side of the housing, and a placement slot is opened at the front of the housing. The first electric cylinder is fixedly connected inside the placement slot, and the sliding plate is fixedly connected to the telescopic rod of the first electric cylinder. Slide rails are provided on both the left and right sides inside the placement slot, and the sliding plate slides on the slide rails. A limit block is fixedly connected to the front side of the slide rail.

[0007] To further explain, it also includes a wire feed wheel, a guide wheel, a wheel body, soft brushes, and soft scrapers. The wire feed wheel is rotatably connected to the left side of the front of the sliding plate. There are four guide wheels on the right side of the wire feed wheel. There are two wheel bodies on the right side of the guide wheels. Multiple soft brushes are evenly fixed inside the wheel bodies. Multiple soft scrapers are fixed inside the wheel bodies between the multiple soft brushes.

[0008] Further explanation: It also includes a grooved wheel, a clamping wheel, a cable detector, a second electric cylinder, a cutter, and a cutting base. The grooved wheel is rotatably connected to the lower middle part of the sliding plate, and the clamping wheel is rotatably connected to the upper part of the grooved wheel. A gap is left between the clamping wheel and the grooved wheel for the cable to pass through. The cable detector is located on the right side of the clamping wheel. The second electric cylinder is fixedly connected to the front right side of the sliding plate. The cutter is fixedly connected to the output end of the second electric cylinder, and the cutting base is fixedly connected directly below the cutter.

[0009] To further explain, it also includes a motor, a take-up drum, an adjusting rod, and a support frame. The motor is fixedly connected to the front right side of the housing, and the take-up drum is fixedly connected to the motor output shaft. An adjusting rod is slidably connected to the front side of the take-up drum. A support frame is provided at the front of the housing, and the adjusting rod slides on the support frame.

[0010] To further explain, it also includes a box door, with a symmetrical box door connected to the lower front side of the box body, and a storage slot opened inside the box door.

[0011] To further clarify, the soft-bristled brush is made of nylon.

[0012] The beneficial effects of this utility model are as follows: 1. This utility model uses a cable tester to perform real-time testing on cables, which can identify key quality indicators such as broken cores, poor insulation and appearance defects, and feed the test data back to the controller to realize automatic identification and alarm of cable defects, which significantly improves production efficiency and product quality.

[0013] 2. This utility model uses an electric cylinder to drive a sliding plate to adjust the wire inlet position, and works with a cutting assembly to achieve automatic cutting. At the same time, a storage slot is set up to facilitate finished product management, reduce the intensity of manual labor, and improve the intelligence level of the equipment.

[0014] 3. When the cable inspection instrument detects a defect, the system can trigger an alarm and suspend operation in a timely manner through the controller, effectively preventing unqualified products from flowing into subsequent processes and ensuring product consistency and reliability. Attached Figure Description

[0015] Figure 1 This is a three-dimensional structural diagram of the components of this utility model, including the housing, controller, and sliding plate.

[0016] Figure 2 This is a three-dimensional structural diagram of the first electric cylinder, slide rail, and limit block of this utility model.

[0017] Figure 3 This is a three-dimensional structural diagram of the components of this utility model, including the feed wheel, guide wheel, and wheel body.

[0018] Figure 4 This is a three-dimensional structural diagram of the wheel body, soft brush, and soft scraper components of this utility model.

[0019] Figure 5 This is a three-dimensional structural diagram of the cable detector, the second electric cylinder, and the cutter of this utility model.

[0020] Figure 6 This is a three-dimensional structural cross-sectional view of the components of this utility model, including the motor, winding drum, and adjusting rod.

[0021] The markings in the attached diagram are as follows: 1: Box body, 2: Controller, 3: Placement slot, 4: First electric cylinder, 5: Sliding plate, 6: Slide rail, 7: Limit block, 8: Infeed wheel, 9: Wire guide wheel, 10: Wheel body, 11: Soft brush, 12: Soft scraper, 13: Grooved wheel, 14: Pressure wheel, 15: Cable detector, 16: Second electric cylinder, 17: Cutter, 18: Cutting base, 19: Motor, 20: Rewind drum, 21: Adjusting rod, 22: Support frame, 23: Box door. Detailed Implementation

[0022] Example: A cable rewinder with defect detection function, such as... Figure 1 and Figure 2 As shown, it includes a housing 1, a controller 2, a first electric cylinder 4, a sliding plate 5, a slide rail 6, and a limiting block 7. The controller 2 is connected to the top right side of the housing 1 by screws. A placement slot 3 is provided at the front of the housing 1. The first electric cylinder 4 is connected to the placement slot 3 by screws. The first electric cylinder 4 is electrically connected to the controller 2. The sliding plate 5 is fixedly connected to the telescopic rod of the first electric cylinder 4. Slide rails 6 are provided on both the left and right sides inside the placement slot 3. The sliding plate 5 slides on the slide rails 6. The limiting block 7 is fixedly connected to the front side of the slide rail 6.

[0023] like Figure 3 and Figure 4 As shown, it also includes a wire feed wheel 8, a guide wheel 9, a wheel body 10, soft brushes 11, and soft scrapers 12. The wire feed wheel 8 is rotatably connected to the front left side of the sliding plate 5. The guide wheel 9 is located on the right side of the wire feed wheel 8. There are four guide wheels 9. The wheel body 10 is located on the right side of the guide wheel 9. There are two wheel bodies 10. Multiple soft brushes 11 are evenly fixed inside the wheel body 10. The soft brushes 11 are made of nylon and have excellent durability and chemical corrosion resistance. Multiple soft scrapers 12 are fixed inside the wheel body 10 between the multiple soft brushes 11.

[0024] like Figure 3 and Figure 5 As shown, it also includes a grooved wheel 13, a pressure wheel 14, a cable detector 15, a second electric cylinder 16, a cutter 17, and a cutting base 18. The grooved wheel 13 is rotatably connected to the lower middle part of the sliding plate 5, and the pressure wheel 14 is rotatably connected to the upper part of the grooved wheel 13. A gap is left between the pressure wheel 14 and the grooved wheel 13 for the cable to pass through. The cable detector 15 is located on the right side of the pressure wheel 14 and is electrically connected to the controller 2. The second electric cylinder 16 is connected to the front right side of the sliding plate 5 by screws. The second electric cylinder 16 is electrically connected to the controller 2. The output end of the second electric cylinder 16 is fixedly connected to the cutter 17, and the cutting base 18 is connected to the cutter 17 directly below it by screws.

[0025] like Figure 5 and Figure 6As shown, it also includes a motor 19, a take-up drum 20, an adjusting rod 21, a support frame 22, and a door 23. The motor 19 is connected to the front right side of the housing 1 by screws. The motor 19 is electrically connected to the controller 2. The take-up drum 20 is fixedly connected to the output shaft of the motor 19. The adjusting rod 21 is slidably connected to the front side of the take-up drum 20. The support frame 22 is provided at the front of the housing 1. The adjusting rod 21 slides on the support frame 22. The door 23 is symmetrically connected to the lower front side of the housing 1. The door 23 has a storage slot inside, and the tested cable can be placed in the storage slot.

[0026] When workers need to wind up the cable, the cable first enters the equipment through the feed wheel 8 and guide wheel 9, and then passes through the cleaning and finishing module consisting of the wheel body 10, soft brush 11, and soft scraper 12. The nylon soft brush 11 can effectively remove dust and impurities from the cable surface, while the soft scraper 12 is used to remove any burrs or uneven parts that may exist on the cable surface, thereby ensuring that the cable has a clean appearance and providing a good foundation for subsequent inspection and winding.

[0027] The cable continues to pass through the clamping channel between the grooved wheel 13 and the clamping wheel 14, achieving tension adjustment and stable transmission. During this process, the cable inspector 15 performs real-time inspection of the cable, covering key quality indicators such as broken cores, poor insulation, and appearance defects, and feeds the data back to the controller 2. If an abnormality is detected, the system automatically alarms and suspends operation to ensure that defective products do not flow into subsequent processes.

[0028] Finally, the qualified cable is automatically wound up by the take-up drum 20 driven by the motor 19. The controller 2 can control the second electric cylinder 16 to drive the cutter 17 to complete the automatic cutting operation according to the set length. After winding, the adjusting rod 21 can slide on the support frame 22 to adjust the position of the take-up drum 20 or replace it with a new drum. The cut cable can be temporarily stored in the storage slot inside the box door 23 for easy classification management or subsequent quality inspection. The whole process realizes the integrated operation of cable winding and defect detection, improving production efficiency and product quality. Thus, the entire operation process is completed.

Claims

1. A cable rewinding machine with defect detection function, characterized in that: It includes a housing (1), a controller (2), a first electric cylinder (4), a sliding plate (5), a slide rail (6), and a limiting block (7). The controller (2) is fixedly connected to the top right side of the housing (1). A placement slot (3) is opened at the front of the housing (1). The first electric cylinder (4) is fixedly connected inside the placement slot (3). The sliding plate (5) is fixedly connected to the telescopic rod of the first electric cylinder (4). Slide rails (6) are provided on both the left and right sides inside the placement slot (3). The sliding plate (5) slides on the slide rail (6). The limiting block (7) is fixedly connected to the front side of the slide rail (6).

2. A cable winding machine with defect detection function according to claim 1, characterized in that: It also includes a wire feed wheel (8), a guide wheel (9), a wheel body (10), a soft brush (11), and a soft scraper (12). The front left side of the sliding plate (5) is rotatably connected to the wire feed wheel (8). The right side of the wire feed wheel (8) is provided with a guide wheel (9). There are four guide wheels (9). The right side of the guide wheel (9) is provided with a wheel body (10). There are two wheel bodies (10). Multiple soft brushes (11) are evenly fixed inside the wheel body (10). Multiple soft scrapers (12) are fixed inside the wheel body (10) between the multiple soft brushes (11).

3. A cable winding machine with defect detection function according to claim 2, characterized in that: It also includes a grooved wheel (13), a pressure wheel (14), a cable detector (15), a second electric cylinder (16), a cutter (17), and a cutting base (18). The grooved wheel (13) is rotatably connected to the lower middle part of the sliding plate (5), and the pressure wheel (14) is rotatably connected to the upper part of the grooved wheel (13). A gap is left between the pressure wheel (14) and the grooved wheel (13) for the cable to pass through. The cable detector (15) is provided on the right side of the pressure wheel (14). The second electric cylinder (16) is fixedly connected to the front right side of the sliding plate (5). The cutter (17) is fixedly connected to the output end of the second electric cylinder (16), and the cutting base (18) is fixedly connected directly below the cutter (17).

4. A cable rewinding machine with defect detection function according to claim 3, characterized in that: It also includes a motor (19), a take-up drum (20), an adjusting rod (21), and a support frame (22). The motor (19) is fixedly connected to the right side of the front part of the housing (1). The take-up drum (20) is fixedly connected to the output shaft of the motor (19). The adjusting rod (21) is slidably connected to the front side of the take-up drum (20). The support frame (22) is provided at the front of the housing (1). The adjusting rod (21) slides on the support frame (22).

5. A cable rewinding machine with defect detection function according to claim 4, characterized in that: It also includes a door (23), and the lower front side of the box body (1) is symmetrically connected to the door (23), and the inside of the door (23) is provided with a storage slot.

6. A cable winding machine with defect detection function according to claim 5, characterized in that: The soft brush (11) is made of nylon.

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