Magnetic energy water treatment device capable of being cleaned on line

Abstract

The utility model relates to a magnetic energy water treatment device capable of being cleaned on line, which belongs to the technical field of water treatment and comprises a water inlet component, a magnetic treatment cavity and a water outlet component, two ends of the magnetic treatment cavity are connected with the water inlet component and the water outlet component through flanges, and magnet protection boxes are arranged in pairs up and down in the cavity to form a magnetic treatment channel. The water spraying holes correspond to the magnetic treatment channels. The device can clean the magnetic treatment channel through high-pressure water flow in a running state without shutdown and disassembly, solves the problem that an existing device needs to be periodically shut down for cleaning, ensures continuous running of the system, improves the treatment efficiency, reduces the maintenance cost, and is suitable for various continuously running water treatment systems.

Description

Technical Field

[0001] This utility model relates to the field of fluid treatment technology, specifically to a magnetic energy water treatment device that can be cleaned online. Background Technology

[0002] Scale buildup is widespread in industrial and residential water supply systems, severely impacting the thermal efficiency and lifespan of heat exchangers, pipes, and equipment. Traditional water treatment technologies, such as chemical treatment, ion exchange, and reverse osmosis, suffer from drawbacks including high cost, environmental pollution, and operational complexity. Magnetic energy water treatment technology, as a physical method, is widely used in scale prevention and removal due to its advantages of being pollution-free, energy-free, safe, and reliable.

[0003] Currently, most magnetic water treatment devices on the market use permanent magnets to act on the water through an external magnetic field. Common structures include magnetic ring type, magnetic rod type, and magnetized pipe type, and they are widely used in industrial cooling water systems, boiler feedwater, and other fields. However, existing magnetic water treatment devices share a common drawback: after long-term operation, scale and impurities gradually accumulate inside the magnetic treatment channel, reducing the magnetic treatment effect. Traditional devices require periodic shutdowns for disassembly and cleaning, which not only increases maintenance costs but also affects the continuous operation of the system, especially in industrial production where interruptions are not possible. Furthermore, some complex devices are difficult to disassemble and clean, increasing maintenance complexity. Utility Model Content

[0004] In view of this, the present invention provides an online-cleanable magnetic energy water treatment device to overcome the shortcomings of the prior art where the magnetic treatment channel requires shutdown and disassembly for cleaning due to scale buildup, ensuring long-term stable and efficient operation of the device, reducing maintenance costs and difficulty, and improving the continuity and reliability of system operation.

[0005] The objective of this utility model is achieved through the following technical solution:

[0006] An online-cleanable magnetic energy water treatment device includes an inlet assembly, a magnetic treatment chamber, and an outlet assembly. The magnetic treatment chamber is connected to the inlet assembly and the outlet assembly at both ends via flanges and bolts, respectively. One or more sets of magnetic protective boxes are arranged in pairs inside the magnetic treatment chamber, and the gap between the pairs of magnetic protective boxes forms a magnetic treatment channel. A flushing pipe assembly is provided inside the magnetic treatment chamber. The flushing pipe assembly is concentrically fitted through the flushing pipe fixing port of the magnetic treatment chamber, and the middle section of the flushing pipe assembly is provided with water spray holes, which are arranged corresponding to the magnetic treatment channel.

[0007] Furthermore, the inlet and outlet components have the same structure, both being welded together by pipe connection flanges, device connection flanges, and reducer welded parts.

[0008] Furthermore, the magnetic processing cavity also includes a magnetic guide plate, which is made of ferromagnetic material and is fixed to the magnet protection box by screws, and is used to guide the magnetic field to concentrate on the magnetic processing channel.

[0009] Furthermore, the magnet protection box includes a side baffle and a magnet. The magnet protection box and the side baffle are made of non-magnetic material, and each magnet protection box contains one or more magnets.

[0010] Furthermore, the flushing pipe assembly is made of a hollow tube of non-magnetic material, with threaded joints at both ends for connection to the flushing pipe, and is sealed to the magnetic treatment cavity by a water-sealing cap and a water-sealing rubber ring.

[0011] Furthermore, it also includes an upper flushing control valve, a lower flushing control valve, a valve, and a drain valve. The upper flushing control valve, the lower flushing control valve, the valve, and the drain valve can be optionally equipped as electric valves and controlled by an automated control circuit.

[0012] The beneficial effects of this utility model are as follows:

[0013] 1. Online cleaning function: The device can clean the magnetic treatment channel while in operation without stopping the machine for disassembly, ensuring continuous system operation;

[0014] 2. Improve processing efficiency: Prevent scale buildup in the magnetic treatment channel and maintain optimal magnetic treatment effect;

[0015] 3. Reduce maintenance costs: Reduce the frequency and difficulty of manual disassembly and cleaning, saving maintenance time and costs;

[0016] 4. Extend service life: Reduces component wear caused by frequent disassembly and assembly, extending the service life of the overall device;

[0017] 5. Wide applicability: Suitable for various water treatment systems that require continuous operation, especially suitable for scenarios in industrial production where interruption is not an option.

[0018] In summary, this invention not only retains the advantages of magnetic water treatment—no pollution and low energy consumption—but also solves the key problem of traditional devices requiring periodic shutdowns for disassembly and cleaning, significantly improving the practicality and economy of the device. Attached Figure Description

[0019] Figure 1 This is a three-dimensional schematic diagram of the present invention;

[0020] Figure 2 This is the front view of the present invention;

[0021] Figure 3 for Figure 2 A sectional view;

[0022] Figure 4 This is a top view of the present invention;

[0023] Figure 5 for Figure 4 A sectional view;

[0024] Figure 6 for Figure 4 A sectional view along direction AA;

[0025] Figure 7 This is an exploded view of the present invention;

[0026] Figure 8 This is a schematic diagram of the installation of this utility model.

[0027] Explanation of reference numerals in the attached figures:

[0028] 1. Water inlet assembly;

[0029] 2. Magnetic treatment cavity;

[0030] 2-1. Flush pipe fixing port;

[0031] 3. Magnet protective case;

[0032] 4. Water outlet assembly;

[0033] 5. Bolts;

[0034] 6. Water baffle;

[0035] 7. Magnetic plate;

[0036] 8. Flushing pipe assembly;

[0037] 8-1. Spray nozzles;

[0038] 9. Side baffles;

[0039] 10. Water seal cap;

[0040] 11. Water-sealing rubber ring;

[0041] 12. Magnet;

[0042] 13. Water inlet pipe;

[0043] 14. Water outlet pipe;

[0044] 15. Upper flushing control valve;

[0045] 16. Bottom flush control valve;

[0046] 17. Valves;

[0047] 18. Flush the pipes;

[0048] 19. Drain valve. Detailed Implementation

[0049] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. The components of the embodiments of this utility model described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.

[0050] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.

[0051] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0052] In the above description of this utility model, it should be noted that the terms "one side," "the other side," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the utility model product is in use. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first," "second," etc., are only used to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0053] Furthermore, terms such as "identical" do not imply that components must be absolutely identical; minor differences are permissible. The term "perpendicular" simply means that the positional relationship between components is more perpendicular than "parallel," not that the structure must be perfectly perpendicular; a slight tilt is acceptable.

[0054] like Figure 1-7 As shown, this embodiment of a magnetic energy water treatment device capable of online cleaning includes an inlet component 1, a magnetic treatment chamber 2, and an outlet component 4. Specifically:

[0055] The inlet assembly 1 and the outlet assembly 4 are the same, and are made of a whole by welding the pipe connection flange and the device connection flange with the reducer weldment.

[0056] The magnetic treatment chamber 2 includes a flushing pipe fixing port 2-1, a magnet protection box 3, a water baffle 6, a magnetic guide plate 7, a flushing pipe assembly 8, and a side water baffle 9.

[0057] The magnetic treatment chamber 2 is connected to the water inlet assembly 1 and the water outlet assembly 4 at both ends via flanges and bolts 5.

[0058] Inside the magnetic treatment cavity 2, one or more sets of magnetic protective boxes 3 are arranged in pairs, one above the other. The gap between the two magnetic protective boxes 3 arranged in pairs is the magnetic treatment channel through which water flows.

[0059] The magnetic guide plate 7 is made of ferromagnetic material and is fixed to the magnet protection box 3 with screws. It is used to guide the magnetic field to act on the magnetic processing channel.

[0060] The magnet protection box 3 includes a side baffle 9 for limiting water flow escape and a magnet 12.

[0061] The magnet protective box 3 and the side baffle 9 are made of non-magnetic materials.

[0062] Each magnet protective box 3 contains one or more magnets 12, which serve to waterproof and prevent corrosion of the magnets.

[0063] The flushing pipe assembly 8 includes a water spray hole 8-1, a water sealing cap 10, and a water sealing rubber ring 11.

[0064] The flushing pipe assembly 8 is a hollow tube made of non-magnetic material, with threaded joints at both ends for connection to the flushing pipe.

[0065] The flushing pipe assembly 8 is concentrically inserted into the flushing pipe fixing port 2-1 and is tightened and fixed by the water sealing cap 10 and the water sealing rubber ring 11.

[0066] The middle section of the flushing pipe assembly 8 is provided with a water spray hole 8-1.

[0067] The water spray orifice 8-1 corresponds to the magnetic treatment channel. When the high-pressure water flow enters the flushing pipe assembly 8, the water spray orifice 8-1 will guide the high-pressure water flow to spray into the magnetic treatment channel area, dispersing and discharging the debris in the channel.

[0068] The water-sealing cap 10 and the water-sealing rubber ring 11 are coaxially fitted at both ends of the flushing pipe assembly 8. By tightening the water-sealing cap 10, the water-sealing rubber ring 11 is squeezed to achieve a seal on the flushing pipe assembly 8 and the magnetic treatment chamber 2, preventing water from seeping out of the magnetic treatment chamber 2 and causing leakage.

[0069] The installation method in this embodiment is as follows: Figure 8 As shown:

[0070] During normal operation, the system opens valve 17, closes the upper flushing control valve 15 and the lower flushing control valve 16, and closes the drain valve 19. At this time, the raw water to be treated enters the device through the inlet pipe 13, and the magnetically treated water flows out through the outlet pipe 14 and enters the system. After the device has been running for a period of time, the upper flushing control valve 15 and the lower flushing control valve 16 are opened, and valve 17 is closed. A high-pressure water area is formed in the flushing pipe 18, and high-pressure water is simultaneously ejected at high speed from the spray nozzles 8-1 on the flushing pipe assembly 8 to form a jet, thus cleaning the magnetic treatment channel.

[0071] To prevent the spray nozzles 8-1 of the flushing pipe assembly 8 from being clogged by debris, they can be cleaned by the following operation: after the valve 17 is opened, close the upper cleaning control valve 15 and the lower cleaning control valve 16, and then open the drain valve 19 to achieve reverse flushing of the spray nozzles 8-1.

[0072] The upper flushing control valve 15, the lower flushing control valve 16, the valve 17, and the drain valve 19 can all be equipped with electric valves, and the cleaning of the magnetic treatment channel and the unclogging of the water spray hole 8-1 can be realized through the automatic control circuit (PLC).

[0073] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of this utility model without departing from the spirit and scope of the technical solutions of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A magnetic energy water treatment device capable of online cleaning, characterized in that, It includes an inlet assembly, a magnetic treatment chamber, and an outlet assembly; the two ends of the magnetic treatment chamber are connected to the inlet assembly and the outlet assembly respectively via flanges and bolts; at least one or more sets of magnetic protective boxes are arranged in pairs inside the magnetic treatment chamber, and the gap area between the pairs of magnetic protective boxes forms a magnetic treatment channel; a flushing pipe assembly is provided inside the magnetic treatment chamber, the flushing pipe assembly is concentrically sleeved through the flushing pipe fixing port of the magnetic treatment chamber, and the middle section of the flushing pipe assembly is provided with water spray holes, the water spray holes being arranged corresponding to the magnetic treatment channel.

2. The online-cleanable magnetic energy water treatment device according to claim 1, characterized in that, The inlet and outlet components have the same structure, both of which are welded together by pipe connection flanges, device connection flanges and reducer welding parts.

3. The online-cleanable magnetic energy water treatment device according to claim 1, characterized in that, The magnetic processing cavity also includes a magnetic guide plate, which is made of ferromagnetic material and is fixed to the magnet protection box by screws, and is used to guide the magnetic field to act on the magnetic processing channel.

4. The online-cleanable magnetic energy water treatment device according to claim 1, characterized in that, The magnet protection box includes a side baffle and a magnet. The magnet protection box and the side baffle are made of non-magnetic material, and each magnet protection box contains one or more magnets.

5. The online-cleanable magnetic energy water treatment device according to claim 1, characterized in that, The flushing pipe assembly is made of a hollow tube of non-magnetic material, with threaded joints at both ends for connection to the flushing pipe, and is sealed to the magnetic treatment cavity by a water-sealing cap and a water-sealing rubber ring.

6. The online-cleanable magnetic energy water treatment device according to claim 1, characterized in that, It also includes an upper flushing control valve, a lower flushing control valve, a valve, and a drain valve. The upper flushing control valve, the lower flushing control valve, the valve, and the drain valve can be optionally equipped as electric valves and controlled by an automated control circuit.

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