Infiltration equipment for basalt fiber processing
By designing a basalt fiber processing equipment with a rotating turntable and circulating impregnation solution, the problem of impurity deposition in the impregnation solution was solved, achieving efficient impregnation and simple impurity cleaning, thus improving the surface treatment effect of basalt fibers.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- 四川炬原玄武岩纤维科技有限公司
- Filing Date
- 2025-05-28
- Publication Date
- 2026-05-19
AI Technical Summary
In the existing basalt fiber impregnation process, impurities are deposited at the bottom of the impregnation solution, resulting in a decrease in impregnation effect and difficulty in cleaning.
Design a wetting device for basalt fiber processing. Through the rotation of a turntable and the circulation system of the wetting liquid, combined with left and right filter boxes and filter screens, the basalt fiber is impregnated by impact. During the circulation process, impurities are filtered and concentrated in the filter boxes for easy cleaning.
It improves impregnation efficiency, ensures the cleanliness of basalt fiber surfaces, simplifies the impurity removal process, and enhances the impregnation effect.
Smart Images

Figure CN224258530U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of basalt fiber processing technology, and in particular to an impregnation device for basalt fiber processing. Background Technology
[0002] Basalt fiber is a continuous fiber produced by melting basalt rock at 1450℃~1500℃ and then drawing it at high speed through a platinum-rhodium alloy spinneret. Basalt fiber is a new type of inorganic, environmentally friendly, high-performance fiber material. Continuous basalt fiber not only has high strength but also possesses excellent properties such as electrical insulation, corrosion resistance, and high-temperature resistance. With continuous technological advancements, the application of basalt fiber is becoming increasingly widespread. However, the smooth surface and strong chemical inertness of basalt fiber result in poor adhesion to resins and other matrices, making sizing difficult and reducing its reusability. Therefore, impregnation treatment is necessary for basalt fiber.
[0003] Existing basalt fibers are generally surface modified in the impregnation solution. During the impregnation process, the impregnation solution is usually in a non-flowing state, which leads to a large number of impurities accumulating at the bottom of the impregnation solution during the long impregnation process. These impurities will adhere to the surface of the basalt fiber, resulting in a decrease in the impregnation effect and making it difficult to clean. Summary of the Invention
[0004] The purpose of this invention is to provide an impregnation device for basalt fiber processing. The basalt fiber roll is placed on a turntable, and then the drive motor is started to rotate the turntable. At the same time, the water pump is started to draw the impregnation liquid from the left side and inject it from the right side, thereby forming a circulation. This allows the impregnation liquid to continuously impregnate the basalt fiber roll in an impact-type manner, improving the impregnation efficiency. During the impregnation liquid circulation process, it can be continuously filtered, so that impurities are concentrated in the left and right filter boxes for easy centralized cleaning.
[0005] To achieve the above objectives, an impregnation device for basalt fiber processing is provided, comprising: an impregnation tank, a turntable rotatably connected to the bottom surface of the impregnation tank, a left filter box fixedly connected to the left side wall of the impregnation tank, a connecting pipe fixedly connected to the rear side wall of the left filter box, the connecting pipe being U-shaped, a water pump fixedly connected to the end of the connecting pipe away from the left filter box, a water outlet pipe fixedly connected to the front output end of the water pump, a right filter box fixedly connected to the front side wall of the water pump, the right filter box being fixedly connected to the impregnation tank, and a sealing plate provided on the top of the right filter box.
[0006] According to the impregnation equipment for basalt fiber processing, a left filter screen is fixedly connected inside the left filter box, and a drain pipe is fixedly connected to the left side wall of the left filter box.
[0007] According to the basalt fiber processing impregnation equipment, a right filter screen is fixedly connected inside the right filter box, and a drain pipe is fixedly connected to the left side wall of the right filter box.
[0008] According to the aforementioned impregnation equipment for basalt fiber processing, a drive motor is fixedly connected to the bottom of the impregnation tank, and the top output end of the drive motor is fixedly connected to the turntable.
[0009] According to the aforementioned basalt fiber processing impregnation equipment, a side water hole is provided on the left side wall of the impregnation tank, the side water hole is connected to the left filter box, and the side water hole is located below the left filter screen.
[0010] According to the aforementioned basalt fiber processing impregnation equipment, the connecting pipe is located above the left filter screen, and the water outlet pipe is located above the right filter screen.
[0011] According to the aforementioned impregnation equipment for basalt fiber processing, the drain pipe is located below the right filter screen and penetrates the right side wall of the impregnation tank.
[0012] According to the aforementioned basalt fiber processing impregnation equipment, the bottom of the impregnation tank is fixedly connected to a support column, and the number of the support columns is four, which are symmetrically distributed at the four corners of the bottom of the impregnation tank.
[0013] The above scheme has the following beneficial effects: By setting up an impregnation tank, a turntable, a left filter tank, a connecting pipe, a water pump, a right filter tank, a sealing plate, a left filter screen, a drain pipe, a right filter screen, a drain pipe, a drive motor, a water outlet pipe, and a side water hole, the basalt fiber roll is placed on the turntable. Then, the drive motor is started to rotate the turntable, and at the same time, the water pump is started to draw the impregnation liquid from the left side and inject it from the right side, thereby forming a circulation. This allows the impregnation liquid to continuously impregnate the basalt fiber roll in an impact-type manner, improving the impregnation efficiency. During the circulation of the impregnation liquid, it can be continuously filtered, so that impurities are concentrated in the left and right filter tanks, making it convenient for centralized cleaning.
[0014] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description
[0015] The present invention will be further described below with reference to the accompanying drawings and embodiments;
[0016] Figure 1 This is a front view of an impregnation device for basalt fiber processing according to the present invention;
[0017] Figure 2 This is a schematic cross-sectional view of the left filter box of an impregnation device for basalt fiber processing according to this utility model.
[0018] Figure 3 This is a schematic cross-sectional view of the right filter box of an impregnation device for basalt fiber processing according to this utility model.
[0019] Figure 4 This is a front view of an impregnation device for basalt fiber processing according to the present invention.
[0020] Legend:
[0021] 1. Immersion tank; 2. Turntable; 3. Left filter box; 4. Connecting pipe; 5. Water pump; 6. Right filter box; 7. Sealing plate; 8. Left filter screen; 9. Drain pipe; 10. Right filter screen; 11. Drain pipe; 12. Drive motor; 13. Water outlet pipe; 14. Side water hole; 15. Support column. Detailed Implementation
[0022] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.
[0023] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships, are based on the orientation or positional relationships shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.
[0024] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0025] Reference Figure 1-4 This utility model discloses an impregnation device for basalt fiber processing, comprising: an impregnation tank 1, a turntable 2 rotatably connected to the bottom surface of the impregnation tank 1, a left filter box 3 fixedly connected to the left side wall of the impregnation tank 1, a left filter screen 8 fixedly connected inside the left filter box 3, a drain pipe 9 fixedly connected to the left side wall of the left filter box 3, a side water hole 14 provided on the left side wall of the impregnation tank 1, the side water hole 14 communicating with the left filter box 3, the side water hole 14 being located below the left filter screen 8, and the connecting pipe 4 being located above the left filter screen 8. When the impregnation liquid enters the left filter box 3, after being filtered by the left filter screen 8, some impurities can be trapped below the left filter screen 8.
[0026] A connecting pipe 4 is fixedly connected to the rear wall of the left filter box 3. The connecting pipe 4 is U-shaped. A water pump 5 is fixedly connected to the end of the connecting pipe 4 away from the left filter box 3. A water outlet pipe 13 is fixedly connected to the front output end of the water pump 5. The water outlet pipe 13 is located above the right filter screen 10. A right filter box 6 is fixedly connected to the front wall of the water pump 5. A sealing plate 7 is provided on the top of the right filter box 6. The sealing plate 7 is rotatably connected to the right filter box 6 by a hinge and is fixed by a lock. A right filter screen 1 is fixedly connected inside the right filter box 6. 0. A drain pipe 11 is fixedly connected to the left side wall of the right filter box 6. The drain pipe 11 is located below the right filter screen 10 and passes through the right side wall of the immersion box 1. The right filter box 6 is fixedly connected to the immersion box 1. When the water pump 5 is started, the immersion liquid filtered in the left filter box 3 can be drawn out and injected into the right filter box 6 through the connecting pipe 4. After being filtered by the right filter screen 10, it returns to the immersion box 1. Impurities are trapped above the right filter screen 10. The right filter screen 10 can be cleaned by opening the sealing plate 7.
[0027] A drive motor 12 is fixedly connected to the bottom of the impregnation tank 1. The top output end of the drive motor 12 is fixedly connected to the turntable 2. When the drive motor 12 is started, the turntable 2 can be rotated, thereby impregnating the basalt fiber roll with the flowing impregnation liquid. A support column 15 is fixedly connected to the bottom of the impregnation tank 1. There are four support columns 15, which are symmetrically distributed at the four corners of the bottom of the impregnation tank 1.
[0028] Working principle: The basalt fiber roll is placed on the turntable 2, and then the drive motor 12 and water pump 5 are started. The drive motor 12 makes the turntable 2 and the basalt fiber roll on it rotate. The water pump 5 draws the impregnation liquid from the left filter box 3 and injects it into the right filter box 6, and finally returns it to the impregnation box 1. The flowing impregnation liquid continuously impacts and impregnates the basalt fiber roll, improving the impregnation effect. After being filtered by the left filter screen 8 and the right filter screen 10, the impurities in the impregnation liquid are trapped at the bottom of the left filter box 3 and the right filter box 6. After a period of time, the drain pipe 9 and the sealing plate 7 can be opened to clean the left filter box 3 and the right filter box 6. The contents not described in detail in this specification are existing technologies known to those skilled in the art.
[0029] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.
Claims
1. A basalt fiber processing impregnation apparatus comprising: The immersion tank (1) is characterized in that a turntable (2) is rotatably connected to the bottom surface of the immersion tank (1), a left filter box (3) is fixedly connected to the left side wall of the immersion tank (1), a connecting pipe (4) is fixedly connected to the rear side wall of the left filter box (3), the connecting pipe (4) is U-shaped, a water pump (5) is fixedly connected to the end of the connecting pipe (4) away from the left filter box (3), a water outlet pipe (13) is fixedly connected to the front output end of the water pump (5), a right filter box (6) is fixedly connected to the front side wall of the water pump (5), the right filter box (6) is fixedly connected to the immersion tank (1), and a sealing plate (7) is provided on the top of the right filter box (6).
2. The device according to claim 1, wherein The left filter box (3) is fixedly connected to the inside of the left filter screen (8), and the left side wall of the left filter box (3) is fixedly connected to the drain pipe (9).
3. The device according to claim 1, wherein The right filter box (6) is fixedly connected to the inside of the right filter screen (10), and the drain pipe (11) is fixedly connected to the left side wall of the right filter box (6).
4. The device according to claim 1, wherein The bottom of the immersion tank (1) is fixedly connected to a drive motor (12), and the top output end of the drive motor (12) is fixedly connected to the turntable (2).
5. The device for impregnating basalt fibers according to claim 1, characterized in that, A side water hole (14) is provided on the left side wall of the immersion tank (1). The side water hole (14) is connected to the left filter tank (3). The side water hole (14) is located below the left filter screen (8).
6. The device according to claim 1, wherein The connecting pipe (4) is located above the left filter screen (8), and the water outlet pipe (13) is located above the right filter screen (10).
7. The device according to claim 3, wherein The drain pipe (11) is located below the right filter screen (10) and penetrates the right side wall of the immersion tank (1).
8. The device according to claim 1, wherein The bottom of the immersion tank (1) is fixedly connected to a support column (15), and the number of the support column (15) is four, which are symmetrically distributed at the four corners of the bottom of the immersion tank (1).