Condensate water recovery device of high-temperature dyeing machine

By introducing an auxiliary mechanism into the condensate recovery device of the high-temperature dyeing machine, the problem of cumbersome impurity cleaning in the existing technology is solved, the second filter plate is conveniently installed and disassembled, and the impurity pouring process is simplified.

CN224258999UActive Publication Date: 2026-05-19LIAOYUAN CITY LONGSHAN DISTRICT JIAYI WOOLEN TEXTILE MANUFACTURING CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
LIAOYUAN CITY LONGSHAN DISTRICT JIAYI WOOLEN TEXTILE MANUFACTURING CO LTD
Filing Date
2025-04-01
Publication Date
2026-05-19

AI Technical Summary

Technical Problem

The existing high-temperature dyeing machine condensate recovery device is cumbersome to operate during impurity cleaning and is difficult to efficiently remove impurities directly.

Method used

An auxiliary mechanism was designed, including a sealing column, a support plate, and fasteners. Through the cooperation of these components, the second filter plate is separated from the recovery box, enabling convenient installation and disassembly of the second filter plate and direct removal of internal impurities.

Benefits of technology

It simplifies the impurity cleaning process, improves the convenience and efficiency of operation, and enables the direct pouring out of impurities, reducing cumbersome operations.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224258999U_ABST
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Abstract

The utility model discloses a condensate water recovery device of a high-temperature dyeing machine, which comprises a recovery box, and a connecting pipe is mounted at the top of the recovery box; the first filter plate is fixedly embedded in the recycling box, and a second filter plate is arranged on the side portion of the first filter plate. The auxiliary mechanism is arranged on the side portion of the recycling box, the auxiliary mechanism is used for separating the second filter plate from the recycling box so as to directly pour out impurities in the second filter plate, the auxiliary mechanism comprises a sealing column, and the side portion of the sealing column is fixedly connected with the second filter plate. The second filter plate, the sealing column, the traction plate, the fixing base, the fixing frame, the supporting frame and the connecting column are matched with one another, the sealing column and the traction plate enable the second filter plate and the recycling box to be connected and separated, and the connecting column limits and relieves the relative positions of the fixing frame and the fixing base. Furthermore, the second filter plate can be conveniently mounted and dismounted, so that the second filter plate can be directly taken out, and impurities in the second filter plate can be directly poured out.
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Description

Technical Field

[0001] This utility model relates to the field of condensate recovery in high-temperature dyeing machines, and in particular to a condensate recovery device for high-temperature dyeing machines. Background Technology

[0002] High-temperature dyeing machines are machines that use high temperature, high pressure and high speed flow of dye liquor to dye fabrics. They are one of the commonly used dyeing equipment in the modern textile dyeing industry. During the operation of high-temperature dyeing machines, condensate is used. The condensate is usually recycled, so a condensate recycling device is used.

[0003] Application No. 202020133249.0 mentions a condensate recovery device for a high-temperature dyeing machine, including a water tank with a discharge pipe, a first filter plate and an activated carbon plate arranged sequentially from top to bottom in the water tank, a water pump connected to a heat exchanger via a pipe at the top of the water tank, a cleaning component for cleaning impurities on the first filter plate in the water tank, and a second filter plate arranged in an L-shape fixed at the end of the first filter plate away from the box body, the second filter plate and the water tank together forming a collection cavity for collecting impurities.

[0004] In this process, condensate is extracted using a water pump and pipelines and then transported to the inside of a water tank. It is then filtered by a first filter plate, a second filter plate, and an activated carbon plate. The second filter plate collects impurities. After a certain amount of impurities have been collected by the second filter plate, the inside of the water tank is usually opened to allow the impurities to be removed from the second filter plate. However, this method can be cumbersome. Therefore, it is necessary for the high-temperature dyeing machine condensate recovery device to directly remove the filtered impurities. Utility Model Content

[0005] The purpose of this invention is to provide a condensate recovery device for a high-temperature dyeing machine to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a high-temperature dyeing machine condensate recovery device, comprising:

[0007] The recycling bin has a connecting pipe installed on top.

[0008] The first filter plate is fixedly embedded inside the recycling bin, and a second filter plate is provided on the side of the first filter plate;

[0009] An auxiliary mechanism is provided on the side of the recycling bin. The auxiliary mechanism is used to separate the second filter plate from the recycling bin so that the impurities inside the second filter plate can be directly poured out.

[0010] Preferably, the auxiliary mechanism includes:

[0011] A sealing column is slidably disposed on the side of the recycling box, and the side of the sealing column is fixedly connected to the second filter plate;

[0012] A support plate, which is fixedly connected to the other side of the sealing column;

[0013] A fastener is provided on the side of the support plate, and the fastener is used to fix the support plate to the recycling bin.

[0014] Preferably, the auxiliary mechanism further includes:

[0015] A square channel is provided on the side of the recycling bin, and the sealing column and the support plate are slidably inserted into the inner cavity of the square channel.

[0016] A slot is formed on the side of the inner wall of the square groove, and the sealing column is slidably inserted into the inner cavity of the slot.

[0017] A positioning element is located on the sealing post and is used to position the sealing post for installation.

[0018] Preferably, the fastener includes:

[0019] A fixed base is fixedly connected to the side of the recycling bin, and a fixed frame is provided on the outside of the fixed base. The side of the fixed frame is fixedly connected to the support plate.

[0020] A support frame, which is fixedly connected to the side of a fixed frame;

[0021] A connecting column is rotatably mounted on a support frame. The outer wall of the connecting column is threadedly connected to the fixed frame, and the end of the connecting column is threadedly connected to the inner cavity of the fixed seat.

[0022] The T-slot is formed on the side of the support frame, and the connecting column is located inside the T-slot.

[0023] Preferably, the fastener further includes:

[0024] A fixing ring is fixedly connected to the other end of the connecting column. The fixing ring is slidably inserted into the inner cavity of the T-slot. A rubber ring is fixedly inserted into the outer wall of the fixing ring, and the outer wall of the rubber ring is in contact with the inner wall of the T-slot.

[0025] A limiting plate is provided, with an arc-shaped ring fixedly connected to its bottom end. The arc-shaped ring is sleeved on the outside of the connecting column, and a mounting bolt is threadedly connected to the outside of the arc-shaped ring. One end of the mounting bolt is threadedly connected to the connecting column.

[0026] Preferably, the positioning element includes:

[0027] A support frame, which is fixedly connected to the inner wall of the recycling bin;

[0028] The positioning column has one end fixedly connected to the sealing column, the outer wall of the positioning column is slidably inserted into the support frame, and a support ring is fixedly inserted into the outer wall of the positioning column.

[0029] The technical effects and advantages of this utility model are as follows:

[0030] This invention utilizes the cooperation of a second filter plate, a sealing column, a traction plate, a fixed seat, a fixed frame, a support frame, and a connecting column. The sealing column and the traction plate connect and separate the second filter plate from the recovery box, while the connecting column limits and releases the relative positions of the fixed frame and the fixed seat. This facilitates the installation and disassembly of the second filter plate, allowing it to be directly removed for emptying impurities from its interior, thus simplifying the operation. Attached Figure Description

[0031] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0032] Figure 2 This is a front sectional view of the water tank of this utility model.

[0033] Figure 3 This is a schematic diagram of the front structure of the sealing column of this utility model.

[0034] Figure 4 This is a front sectional view of the fixing base of this utility model.

[0035] In the diagram: 1. Recycling bin; 2. First filter plate; 3. Second filter plate; 4. Connecting pipe; 5. Auxiliary mechanism; 51. Sealing column; 52. Support plate; 53. Fixed seat; 54. Fixed frame; 55. Support frame; 56. Connecting column; 57. Rubber ring; 58. Fixed ring; 59. Limiting plate; 510. Arc ring; 511. Bearing frame; 512. Positioning column; 513. Bearing ring. Detailed Implementation

[0036] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0037] This utility model provides, for example Figure 1-4 The above describes a condensate recovery device for a high-temperature dyeing machine.

[0038] Example 1: The recovery tank 1 has a connecting pipe 4 installed on its top, which allows it to reach into the interior of the condensate water tank to extract the condensate water and bring it into the recovery tank 1. The top of the recovery tank 1 is equipped with a water pump and a delivery pipe, and this part is consistent with the prior art, so it will not be described in detail here. A first filter plate 2 is fixedly embedded inside the recovery tank 1, and a second filter plate 3 is provided on the side of the first filter plate 2. The second filter plate 3 is in close contact with the first filter plate 2, which facilitates the filtration of the condensate water. An auxiliary mechanism 5 is provided on the side of the recovery tank 1. The auxiliary mechanism 5 is used to separate the second filter plate 3 from the recovery tank 1 so that the impurities inside the second filter plate 3 can be directly poured out.

[0039] Furthermore, the auxiliary mechanism 5 includes a sealing column 51, a support plate 52, and a fixing member. The sealing column 51 is beneficial for supporting the second filter plate 3 and for supporting the cleaning assembly. The cleaning assembly is consistent with the prior art and will not be described in detail here. The sealing column 51 and the support plate 52 are beneficial for driving the second filter plate 3 to move, so that the second filter plate 3 can be directly removed from the inside of the recovery box 1 to directly pour out the impurities collected inside the second filter plate 3. The sealing column 51 is slidably disposed on the side of the recovery box 1, and the side of the sealing column 51 is fixedly connected to the second filter plate 3. The support plate 52 is fixedly connected to the other side of the sealing column 51, and the fixing member is disposed on the side of the support plate 52. The fixing member is used to fix the support plate 52 to the recovery box 1.

[0040] Furthermore, the auxiliary mechanism 5 also includes a square groove, a slot, and a positioning element. The square groove is opened on the side of the recycling bin 1. The sealing column 51 and the support plate 52 are slidably inserted into the inner cavity of the square groove. The slot is opened on the side of the inner wall of the square groove. The sealing column 51 is slidably inserted into the inner cavity of the slot. The positioning element is located on the sealing column 51 and is used to position the installation of the sealing column 51.

[0041] Specifically, the fasteners include a fixed base 53, a support frame 55, a connecting column 56, and a T-slot. The fixed base 53 facilitates its connection with the support frame 55, which is L-shaped. The connecting column 56 helps to define the relative positions of the fixed base 53 and the support frame 55, thereby facilitating the installation and removal of the support plate 52 and the sealing column 51, allowing the second filter plate 3 to be directly removed. The fixed base 53 is fixedly connected to the side of the recycling box 1. A fixed frame 54 is provided on the outside of the fixed base 53. The fixed frame 54 is L-shaped, which helps to support the rotation of the connecting column 56. The side of the fixed frame 54 is fixedly connected to the support plate 52. The support frame 55 is fixedly connected to the side of the fixed frame 54. The connecting column 56 is rotatably mounted on the support frame 55. The outer wall of the connecting column 56 is threadedly connected to the fixed frame 54. The end of the connecting column 56 is threadedly connected to the inner cavity of the fixed base 53. The T-slot is opened on the side of the support frame 55, and the connecting column 56 is located inside the T-slot.

[0042] More specifically, the fasteners also include a fixing ring 58 and a limiting plate 59. The fixing ring 58 helps to support the rubber ring 57, and the limiting plate 59 helps to limit the position of the connecting post 56, preventing the connecting post 56 from detaching from the support frame 55 at will. The fixing ring 58 is fixedly connected to the other end of the connecting post 56. The fixing ring 58 is slidably inserted into the inner cavity of the T-slot. The outer wall of the fixing ring 58 is fixedly inserted with the rubber ring 57, which helps to squeeze against the inner wall of the T-slot to limit and protect the connecting post 56, increase the friction of the connecting post 56, and prevent the connecting post 56 from rotating at will. The outer wall of the rubber ring 57 fits against the inner wall of the T-slot. The bottom end of the limiting plate 59 is fixedly connected with an arc-shaped ring 510. The arc-shaped ring 510 is sleeved on the outside of the connecting post 56. The outer thread of the arc-shaped ring 510 is inserted with a mounting bolt, which facilitates the installation and removal of the arc-shaped ring 510. One end of the mounting bolt is threadedly inserted into the connecting post 56.

[0043] Example 2: Based on Example 1, the positioning component includes a support frame 511 and a positioning post 512. The support frame 511 is L-shaped. The positioning post 512 and the support ring 513 facilitate the positioning of the sealing post 51 to increase the stability of the sealing post 51 installation. The support frame 511 is fixedly connected to the inner wall of the recycling box 1. One end of the positioning post 512 is fixedly connected to the sealing post 51. The outer wall of the positioning post 512 is slidably inserted into the support frame 511. The outer wall of the positioning post 512 is fixedly inserted into the support ring 513.

[0044] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A high-temperature dyeing machine condensate water recovery device, characterized by, include: The recycling bin (1) is equipped with a connecting pipe (4) on top. The first filter plate (2) is fixedly embedded inside the recycling box (1), and a second filter plate (3) is provided on the side of the first filter plate (2). An auxiliary mechanism (5) is provided on the side of the recycling box (1). The auxiliary mechanism (5) is used to separate the second filter plate (3) from the recycling box (1) so as to directly pour out the impurities inside the second filter plate (3).

2. A condensate water recovery device for a high temperature dyeing machine according to claim 1, characterized in that, The auxiliary mechanism (5) includes: A sealing column (51) is slidably disposed on the side of the recycling box (1), and the side of the sealing column (51) is fixedly connected to the second filter plate (3). Support plate (52), which is fixedly connected to the other side of the sealing column (51); A fastener is provided on the side of the support plate (52) and is used to fix the support plate (52) to the recycling bin (1).

3. A condensate water recovery device for a high temperature dyeing machine according to claim 2, characterized in that, The auxiliary mechanism (5) also includes: A square groove is provided on the side of the recycling bin (1), and the sealing column (51) and the support plate (52) are slidably inserted into the inner cavity of the square groove. The groove is formed on the side of the inner wall of the square groove, and the sealing column (51) is slidably inserted into the inner cavity of the groove. A positioning element is located on the sealing post (51) and is used to position the installation of the sealing post (51).

4. A condensate water recovery device for a high temperature dyeing machine according to claim 2, characterized in that, The fastener includes: A fixed base (53) is fixedly connected to the side of the recycling bin (1). A fixed frame (54) is provided on the outside of the fixed base (53). The side of the fixed frame (54) is fixedly connected to the support plate (52). A support frame (55) is fixedly connected to the side of a fixed frame (54); A connecting column (56) is rotatably mounted on a support frame (55). The outer wall of the connecting column (56) is threadedly connected to a fixing frame (54), and the end of the connecting column (56) is threadedly connected to the inner cavity of a fixing seat (53). The T-slot is formed on the side of the support frame (55), and the connecting column (56) is located inside the T-slot.

5. A condensate water recovery device for a high temperature dyeing machine according to claim 4, characterized in that, The fastener also includes: A fixing ring (58) is fixedly connected to the other end of the connecting column (56). The fixing ring (58) is slidably inserted into the inner cavity of the T-slot. A rubber ring (57) is fixedly inserted into the outer wall of the fixing ring (58). The outer wall of the rubber ring (57) is in contact with the inner wall of the T-slot. A limiting plate (59) is fixedly connected to an arc-shaped ring (510) at its bottom end. The arc-shaped ring (510) is sleeved on the outside of the connecting column (56). An installation bolt is threaded through the outer side of the arc-shaped ring (510). One end of the installation bolt is threaded through the connecting column (56).

6. A condensate water recovery device for a high temperature dyeing machine according to claim 3, characterized in that, The positioning element includes: A support frame (511) is fixedly connected to the inner wall of the recycling bin (1); A positioning column (512) has one end fixedly connected with the sealing column (51), and an outer wall of the positioning column (512) is slidably and penetratingly connected with the bearing frame (511), and the outer wall of the positioning column (512) is fixedly and penetratingly connected with the bearing ring (513).