Mounting structure of regulating valve positioner
By using the regulating mechanism and installation mechanism in the regulating valve positioner installation structure, the problem of difficulty in fixing the positioner by a single person is solved, enabling rapid, single-person installation and improving installation efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- XINGYOU VALVE (SHANGHAI) CO LTD
- Filing Date
- 2025-06-16
- Publication Date
- 2026-05-19
AI Technical Summary
During the installation of existing control valve positioners, it is difficult for one person to fix them at the accurate height, requiring the cooperation of multiple people, resulting in low installation efficiency.
A mounting structure for a regulating valve positioner was designed, including an adjusting mechanism and a mounting mechanism. By adjusting the combination of rack, gear, shaft and drive component, the sliding and position adjustment of the mounting plate on the mounting rod can be realized, simplifying the installation process for a single person.
It enables a single person to quickly install the locator, saving manpower and improving installation efficiency.
Smart Images

Figure CN224261039U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of regulating valve technology, and in particular to a regulating valve positioner mounting structure. Background Technology
[0002] Control valve actuators are key components in industrial automation control systems, responsible for driving the valve spool to precisely control process parameters such as flow rate, pressure, and temperature. When installing positioners on control valve actuators, the mounting holes are often made in an oblong shape to facilitate height adjustment. However, due to the weight of the positioner, it is difficult for one person to fix it at the accurate height during installation, requiring multiple people to work together. This results in high manpower demands and low installation efficiency. Summary of the Invention
[0003] According to an embodiment of the present utility model, a regulating valve positioner mounting structure is provided for mounting a positioner onto the actuator of a regulating valve, comprising: a regulating mechanism and a mounting mechanism;
[0004] An actuator includes: an actuator mechanism and an actuator support;
[0005] The actuator is located on the top of the actuator bracket, the mounting mechanism is located on the actuator bracket, the positioner is fixed on the mounting mechanism, and the adjustment mechanism is located on the actuator bracket for adjusting the position of the mounting mechanism.
[0006] The mounting mechanism includes: a mounting plate and a mounting rod;
[0007] The mounting plate has an adjustment hole at one end and a fixing hole at the other end. One end of the mounting rod passes through the adjustment hole and is connected to the actuator bracket, while the other end is equipped with a limit cap. The mounting plate slides on the mounting rod through the adjustment hole. An adjustment mechanism is set at the first end of the mounting plate to adjust the sliding of the mounting plate on the mounting rod. The positioner is connected to the mounting plate through the fixing hole.
[0008] Furthermore, the mounting plate is a right-angle plate, with an adjustment hole at one end of the horizontal plate and a fixing hole at one end of the vertical plate.
[0009] Furthermore, the adjustment hole is a strip-shaped hole, and at least two mounting rods are provided inside the strip-shaped hole.
[0010] Furthermore, the adjustment mechanism includes: an adjustment rack, an adjustment gear, an adjustment shaft, and a drive component;
[0011] The adjusting rack is located on the first end of the mounting plate, and the adjusting gear is fixed on the adjusting shaft. The first end of the adjusting shaft is rotatably connected to the actuator bracket, and the second end is connected to the drive component. The adjusting rack meshes with the adjusting gear.
[0012] Furthermore, the driving component is an adjustment motor, and the output end of the adjustment motor is connected to the second end of the adjustment shaft.
[0013] Furthermore, the driving component is an adjustment handle, which is fixed to the second end of the adjustment shaft.
[0014] According to an embodiment of the present invention, a regulating valve positioner mounting structure is provided. The positioner is mounted on a mounting plate, and the mounting plate is connected to the actuator bracket by a mounting rod. The mounting plate slides on the mounting rod through an adjustment hole. The relative position of the mounting plate and the mounting rod is adjusted by an adjustment mechanism, thereby adjusting the position of the positioner. This allows the positioner to be quickly adjusted to the specified position, thus quickly completing the installation of the positioner and improving the installation efficiency.
[0015] It should be understood that both the foregoing general description and the following detailed description are exemplary and intended to provide further illustration of the claimed technology. Attached Figure Description
[0016] Figure 1 This is a structural diagram of a regulating valve positioner mounting structure according to an embodiment of the present utility model;
[0017] Figure 2 This is a front view of a regulating valve positioner mounting structure according to an embodiment of the present utility model;
[0018] Figure 3 This is a side view of a regulating valve positioner mounting structure according to an embodiment of the present utility model;
[0019] Figure 4 This is a bottom view of a regulating valve positioner mounting structure according to an embodiment of the present utility model;
[0020] Figure 5 This is a structural diagram of an adjusting mechanism for a regulating valve positioner mounting structure according to an embodiment of the present invention;
[0021] Figure 6 This is a front view of the adjusting mechanism of a regulating valve positioner mounting structure according to an embodiment of the present utility model;
[0022] Figure 7 This is a side view of the adjusting mechanism of a regulating valve positioner mounting structure according to an embodiment of the present utility model.
[0023] In the figure, the following labels are used: 1 is the actuator bracket, 2 is the actuator mechanism, 3 is the adjustment mechanism, 31 is the adjustment rack, 32 is the adjustment gear, 33 is the adjustment shaft, 34 is the adjustment handle, 4 is the mounting mechanism, 41 is the mounting plate, 42 is the mounting rod, and 5 is the positioner. Detailed Implementation
[0024] The preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings, further illustrating the present invention.
[0025] First, combine Figures 1-7 This invention describes a mounting structure for a regulating valve positioner 5 according to an embodiment of the present invention, used to mount the positioner 5 onto the actuator of the regulating valve.
[0026] like Figures 1-7 As shown, an embodiment of the present invention provides a mounting structure for a regulating valve positioner 5, which includes: a regulating mechanism 3 and a mounting mechanism 4.
[0027] The actuator includes: an actuator 2 and an actuator support 1;
[0028] The actuator 2 is located on the top of the actuator bracket 1, the mounting mechanism 4 is located on the actuator bracket 1, the positioner 5 is fixed on the mounting mechanism 4, and the adjustment mechanism 3 is located on the actuator bracket 1 for adjusting the position of the mounting mechanism 4.
[0029] The mounting mechanism 4 includes: a mounting plate 41 and a mounting rod 42;
[0030] The mounting plate 41 has an adjustment hole at the first end and a fixing hole at the second end. One end of the mounting rod 42 passes through the adjustment hole and is connected to the actuator bracket 1, and the other end is provided with a limit cap. The mounting plate 41 slides on the mounting rod 42 through the adjustment hole. The adjustment mechanism 3 is set at the first end of the mounting plate 41 and is used to adjust the sliding of the mounting plate 41 on the mounting rod 42. The positioner 5 is connected to the mounting plate 41 through the fixing hole.
[0031] This application mounts the positioner 5 onto the mounting plate 41, and then connects the mounting plate 41 to the execution bracket 1 via the mounting rod 42. The mounting plate 41 slides on the mounting rod 42 through the adjustment hole. The relative position of the mounting plate 41 and the mounting rod 42 is adjusted by the adjustment mechanism 3, thereby adjusting the position of the positioner 5. This allows the positioner 5 to be quickly adjusted to the designated position, and the installation of the positioner 5 can be completed quickly. Only one person is needed to complete the installation of the positioner 5, saving manpower and improving the installation efficiency of the positioner 5.
[0032] like Figures 1-7 As shown, the mounting plate 41 is a right-angle plate. One end of the horizontal plate of the mounting plate 41 has an adjustment hole, and one end of the vertical plate of the mounting plate 41 has a fixing hole.
[0033] In this embodiment, the mounting plate 41 can be a right-angle plate or a long plate. The right-angle plate can be used to adjust the relative position of the positioner 5 and the actuator after installation, so that the positioner 5 is on the side or front of the actuator.
[0034] like Figures 5-7 As shown, the adjustment hole is a strip-shaped hole, and at least two mounting rods 42 are provided inside the strip-shaped hole.
[0035] The sliding direction of the mounting plate 41 is restricted by two mounting rods 42, allowing the mounting plate 41 to slide only in a straight line. By adjusting the mounting positions of the two mounting rods 42, the mounting plate 41 can slide laterally, vertically, or diagonally.
[0036] like Figures 5-7 As shown, the adjustment mechanism 3 includes: an adjustment rack 31, an adjustment gear 32, an adjustment shaft 33, and a driving component;
[0037] The adjusting rack 31 is located on the first end of the mounting plate 41, and the adjusting gear 32 is fixed on the adjusting shaft 33. The first end of the adjusting shaft 33 is rotatably connected to the execution bracket 1, and the second end is connected to the driving component. The adjusting rack 31 meshes with the adjusting gear 32.
[0038] The adjusting shaft 33 is driven to rotate by the driving component, which in turn drives the adjusting gear 32 to rotate. Then, the adjusting rack 31 meshes with the adjusting gear 32, which in turn drives the mounting plate 41 to move, thereby adjusting the position of the positioner 5.
[0039] like Figures 5-7 As shown, the driving component is an adjusting motor, and the output end of the adjusting motor is connected to the second end of the adjusting shaft 33. The driving component is an adjusting handle 34, which is fixed to the second end of the adjusting shaft 33.
[0040] In this embodiment, depending on whether manual or electric operation is required, the driving component is an adjusting motor when electric operation is required. The adjusting motor can be located at the first or second end of the adjusting shaft 33. When manual operation is required, the driving component is an adjusting handle 34, which is located at the second end of the adjusting shaft 33, facilitating manual rotation of the adjusting handle 34. The installation of the positioner 5 can be completed by a single person, saving manpower.
[0041] Above, refer to Figures 1-7 According to an embodiment of the present invention, the positioner 5 is installed on the mounting plate 41, and then the mounting plate 41 is connected to the execution bracket 1 by the mounting rod 42. The mounting plate 41 slides on the mounting rod 42 through the adjustment hole. The relative position of the mounting plate 41 and the mounting rod 42 is adjusted by the adjustment mechanism 3, thereby adjusting the position of the positioner 5. This allows the positioner 5 to be quickly adjusted to the designated position. Only one person is needed to complete the installation of the positioner 5, saving manpower and improving the installation efficiency of the positioner 5.
[0042] It should be noted that, in this specification, the terms "comprising," "including," or any other variations thereof are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Unless otherwise specified, an element defined by the phrase "comprising..." does not exclude the presence of additional identical elements in the process, method, article, or apparatus that includes said element.
[0043] Although the present invention has been described in detail through the above preferred embodiments, it should be understood that the above description should not be considered as a limitation of the present invention. Various modifications and substitutions to the present invention will be apparent to those skilled in the art after reading the above content. Therefore, the scope of protection of the present invention should be defined by the appended claims.
Claims
1. A positioner mounting structure for a control valve, used to mount a positioner onto the actuator of a control valve, characterized in that, include: Adjustment mechanism and installation mechanism; The actuator includes: an actuator mechanism and an actuator support; The actuator is located on the top of the actuator bracket, the mounting mechanism is located on the actuator bracket, the positioner is fixed on the mounting mechanism, and the adjustment mechanism is located on the actuator bracket for adjusting the position of the mounting mechanism; The mounting mechanism includes: a mounting plate and a mounting rod; The mounting plate has an adjustment hole at one end and a fixing hole at the other end. One end of the mounting rod passes through the adjustment hole and is connected to the execution bracket, and the other end is provided with a limit cap. The mounting plate slides on the mounting rod through the adjustment hole. The adjustment mechanism is provided corresponding to the first end of the mounting plate and is used to adjust the sliding of the mounting plate on the mounting rod. The positioner is connected to the mounting plate through the fixing hole.
2. The regulating valve positioner mounting structure as described in claim 1, characterized in that, The mounting plate is a right-angle plate, with an adjustment hole at one end of the horizontal plate and a fixing hole at one end of the vertical plate.
3. The regulating valve positioner mounting structure as described in claim 1, characterized in that, The adjustment hole is a strip-shaped hole, and at least two mounting rods are provided inside the strip-shaped hole.
4. The regulating valve positioner mounting structure as described in claim 1, characterized in that, The adjustment mechanism includes: an adjustment rack, an adjustment gear, an adjustment shaft, and a driving component; The adjusting rack is located on the first end of the mounting plate, the adjusting gear is fixed on the adjusting shaft, the first end of the adjusting shaft is rotatably connected to the execution bracket, the second end is connected to the driving component, and the adjusting rack meshes with the adjusting gear.
5. The regulating valve positioner mounting structure as described in claim 4, characterized in that, The driving component is an adjusting motor, and the output end of the adjusting motor is connected to the second end of the adjusting shaft.
6. The regulating valve positioner mounting structure as described in claim 4, characterized in that, The driving component is an adjustment handle, which is fixed to the second end of the adjustment shaft.