Anti-interference steel wire diameter detection device

By introducing a positioning and fixing structure and a wire structure into the anti-interference steel wire diameter detection device, the problems of device stability and adaptability were solved, and efficient and accurate steel wire diameter detection was achieved.

CN224262455UActive Publication Date: 2026-05-19DONGYING ZHONGTENG METAL PROD CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
DONGYING ZHONGTENG METAL PROD CO LTD
Filing Date
2025-07-31
Publication Date
2026-05-19

AI Technical Summary

Technical Problem

Existing anti-interference steel wire diameter detection devices lack a positioning and fixing structure, which makes the I-beam wheel prone to shaking and displacement, affecting the stability and accuracy of the detection. Furthermore, they are difficult to adapt to various specifications of I-beam wheels, making operation cumbersome.

Method used

It adopts a positioning and fixing structure and a wire structure, including a double-head motor, a two-way lead screw, a drive motor, etc., in conjunction with a limit slide and a slide block, to achieve precise positioning and stable guidance for adjusting the distance between the movable seats and for winding and unwinding the steel wire.

Benefits of technology

It improves the accuracy and reliability of steel wire inspection, ensures coaxial winding and unwinding, reduces steel wire winding resistance, and improves inspection efficiency and quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an anti-interference steel wire diameter detection device, which relates to the technical field of steel wire detection, and comprises a detection table, a positioning and fixing structure, a wire guiding structure, an anti-interference steel wire diameter detection mechanism, a wire guiding mechanism, a wire guiding mechanism, a wire guiding mechanism, a wire guiding mechanism, a wire guiding mechanism and a wire guiding mechanism, and is characterized in that the positioning and fixing structure is arranged above the detection table and used for positioning and fixing the anti-interference steel wire to be detected; the anti-interference type steel wire diameter detection device is arranged above the detection table and used for winding the detected anti-interference type steel wire in the winding drum, the anti-interference type steel wire diameter detection device is provided with a positioning and fixing structure, and through cooperation of a double-end motor, a bidirectional lead screw and the like, the distance between the movable seats can be flexibly adjusted, and the anti-interference type steel wire diameter detection device can adapt to different winding drums; a driving motor A drives a turntable, and a hydraulic rod, a rocker and a positioning sliding plate are combined, so that the winding drum can be accurately clamped and positioned, and coaxial winding and unwinding are guaranteed; the limiting structure enables the parts to move stably, improves the precision and reliability of steel wire winding and unwinding during detection, and assists efficient and accurate detection.
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Description

Technical Field

[0001] This utility model relates to the field of steel wire detection technology, specifically to an anti-interference steel wire diameter detection device. Background Technology

[0002] Anti-interference steel wire is a type of steel wire with special structural or material properties that effectively resists external electromagnetic and signal interference. It typically incorporates anti-interference materials or employs specific processes during manufacturing to reduce the impact of external interference on its own performance and surrounding equipment. In transmission and detection scenarios, it maintains structural stability and reliable performance, and is widely used in fields with high requirements for signal stability and environmental interference resistance, such as precision instrument connections and communication lines, ensuring the normal operation of related systems.

[0003] A device and method for testing the quality of fine-diameter steel wire bundles, authorized by announcement number CN114199765A, includes a frame, a steel wire take-up assembly (using a steel wire I-beam reel), and a light source detection assembly. The take-up assembly includes an I-beam reel and the steel wire to be tested wound on it. The light source detection assembly is located on one side of the take-up assembly and includes a light source and a movable scale. The light source is movable above the steel wire to be tested and its position is adjustable. The movable scale extends along the axial direction of the I-beam reel. This invention effectively achieves intuitive data presentation of the quality of steel wire bundles using the I-beam reel take-up assembly, improving testing efficiency and standardization, enhancing quality controllability, and allowing for the formulation of numerical standards to accurately meet customer requirements for bundled steel wire products.

[0004] As shown in the above equipment, the existing anti-interference steel wire diameter detection device can present the quality of the steel wire winding of the I-beam reel in a visual and data-driven manner, improving detection efficiency, standardization and quality control. However, due to the lack of a positioning and fixing structure, the I-beam reel is prone to shaking and displacement during detection, affecting stability and accuracy. Furthermore, the lack of an adjustment structure makes it difficult to adapt to multiple specifications of I-beam reels. When replacing them, the fixing method needs to be readjusted, which is cumbersome and reduces efficiency. Utility Model Content

[0005] To address the shortcomings of existing technologies, this invention provides an anti-interference steel wire diameter detection device, which solves the problems of existing technologies.

[0006] To achieve the above objectives, this utility model provides the following technical solution: an anti-interference steel wire diameter detection device, comprising a detection platform, and further comprising:

[0007] A positioning and fixing structure is provided above the testing platform to position and fix the pay-off drum and take-up drum of the anti-interference steel wire to be tested.

[0008] The conductor structure, located above the testing platform, is used to wind the tested anti-interference steel wire conductor into a winding drum.

[0009] The positioning and fixing structure includes a connecting seat, which is fixedly installed on the top of the testing platform. A sliding plate is fixedly connected to the top of the connecting seat. A double-headed motor is fixedly installed on the inner wall of the sliding plate. Two bidirectional lead screws are fixedly connected to the two output ends of the double-headed motor through couplings. A movable seat is threadedly connected to the outer wall of the bidirectional lead screw. A limit rod is fixedly connected to the outer wall of the connecting seat for limiting the movement of the movable seat. An installation groove is opened on the outer wall of the movable seat, and a fixing component is provided on the inner wall of the installation groove.

[0010] Preferably, the fixing component includes a connecting plate, which is fixedly installed in the mounting groove. A turntable is rotatably connected to the outer wall of the connecting plate. A drive motor A is fixedly installed at the other end of the connecting plate. The output end of the drive motor A is fixedly connected to the turntable via a coupling. A hydraulic rod is fixedly installed on the outer wall of the turntable. A hinged slide is fixedly connected to one end of the hydraulic rod. A rocker arm is hinged to the outer wall of the hinged slide. A positioning slide is hinged to the other end of the rocker arm. A limit groove is formed on the outer wall of the turntable for limiting the movement of the positioning slide.

[0011] Preferably, the wire structure includes a connecting frame, which is disposed above the testing platform. A drive motor B is fixedly installed on the outer wall of the connecting frame. A reciprocating lead screw is fixedly connected to the output end of the drive motor B through a coupling. A reciprocating slide is slidably connected to the outer wall of the reciprocating lead screw. A limit slide is fixedly connected to the outer wall of the connecting frame for limiting the movement of the reciprocating slide. A wire shaft is rotatably connected to the top of the reciprocating slide.

[0012] Preferably, the bottom of the testing platform is fixedly connected to a base for stable support of the equipment, and the outer wall of the testing platform is threaded with a protective cover for external protection when the anti-interference steel wire is being tested.

[0013] Preferably, the testing platform is fixedly connected to a wire feeding drum via a positioning and fixing structure, the outer wall of the wire feeding drum is wound with anti-interference steel wire, and the testing platform is fixedly connected to a winding drum via a positioning and fixing structure for winding up the anti-interference steel wire after testing.

[0014] Preferably, a laser scanning diameter gauge is fixedly installed on the top of the testing platform for detecting the diameter of the anti-interference steel wire. The outer wall of the laser scanning diameter gauge is provided with a frame for external double protection of the laser scanning diameter gauge. The frame is fixedly installed on the top of the testing platform. A wire guide is fixedly connected to the outer wall of the frame to assist in the stable feeding of the anti-interference steel wire into and out of the testing range of the laser scanning diameter gauge. The outer wall of the frame is fixedly connected to the connecting frame.

[0015] This invention provides an anti-interference steel wire diameter detection device. Compared with the prior art, it has the following advantages:

[0016] 1. This anti-interference steel wire diameter detection device is equipped with a positioning and fixing structure. Through the cooperation of a double-headed motor and a two-way lead screw, the distance between the movable seats can be flexibly adjusted to adapt to different drums. The drive motor A drives the turntable, which, together with the hydraulic rod, rocker arm and positioning slide plate, can accurately clamp and position the drum, ensuring coaxial winding and unwinding. The limiting structure makes the movement of the components stable, improves the accuracy and reliability of steel wire winding and unwinding during detection, and helps to achieve efficient and accurate detection.

[0017] 2. This anti-interference steel wire diameter detection device is equipped with a guide wire structure. The reciprocating screw is driven by the drive motor B, which, together with the limit slide, makes the reciprocating slide move stably back and forth. The guide wire shaft moves with it, which can guide the steel wire to be wound evenly. The rotating design of the guide wire shaft reduces the resistance of the steel wire winding and avoids scratch damage. Its connection with the frame makes the steel wire conveying path stable, ensuring that the steel wire is accurately and smoothly wound into the winding drum after detection, thereby improving winding efficiency and quality. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2 This is a cross-sectional view of the overall structure of this utility model;

[0020] Figure 3 This is a schematic diagram of the positioning and fixing structure of this utility model;

[0021] Figure 4 This is a drawing of the fixing component of this utility model;

[0022] Figure 5 This is a schematic diagram of the conductor structure of this utility model.

[0023] In the diagram: 1. Base; 2. Testing table; 3. Protective cover; 4. Positioning and fixing structure; 41. Connecting seat; 42. Slide plate; 43. Double-headed motor; 44. Two-way lead screw; 45. Limiting rod; 46. Movable seat; 47. Fixed component; 471. Connecting plate; 472. Drive motor A; 473. Turntable; 474. Hydraulic rod; 475. Hinge slide; 476. Rocker arm; 477. Positioning slide plate; 478. Limiting slide; 5. Wire feeding drum; 6. Enclosure; 7. Wire fixing drum; 8. Laser scanning diameter gauge; 9. Conductor structure; 91. Connecting frame; 92. Drive motor B; 93. Reciprocating lead screw; 94. Limiting slide; 95. Reciprocating slide seat; 96. Conductor shaft; 10. Rewinding drum. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] See Figures 1-5 This utility model provides the following two technical solutions:

[0026] First embodiment: An anti-interference type steel wire diameter detection device, including a detection platform 2, and further comprising:

[0027] Positioning and fixing structure 4 is set above the testing table 2 and is used to position and fix the wire feeding drum 5 and the winding drum 10 of the anti-interference steel wire to be tested.

[0028] The conductor structure 9 is located above the testing table 2 and is used to wind the tested anti-interference steel wire conductor into the winding drum 10.

[0029] The bottom of the testing platform 2 is fixedly connected to a base 1 for stable support of the equipment. The outer wall of the testing platform 2 is threadedly connected to a protective cover 3 for external protection when testing anti-interference steel wire. The testing platform 2 is fixedly connected to a wire feeding drum 5 through a positioning and fixing structure 4. Anti-interference steel wire is wound around the outer wall of the wire feeding drum 5. The testing platform 2 is fixedly connected to a winding drum 10 through the positioning and fixing structure 4 for winding up the anti-interference steel wire after testing. A laser scanning diameter gauge 8 is fixedly installed at the top of the testing platform 2 for diameter testing of the anti-interference steel wire. The outer wall of the laser scanning diameter gauge 8 is provided with a frame 6 for external second-layer protection of the laser scanning diameter gauge 8. The frame 6 is fixedly installed at the top of the testing platform 2. A wire guide drum 7 is fixedly connected to the outer wall of the frame 6 to assist in the stable feeding and feeding of the anti-interference steel wire into and out of the testing range of the laser scanning diameter gauge 8. The outer wall of the frame 6 is fixedly connected to the connecting frame 91.

[0030] The positioning and fixing structure 4 includes a connecting seat 41, which is fixedly installed on the top of the testing table 2. A slide plate 42 is fixedly connected to the top of the connecting seat 41. A double-head motor 43 is fixedly installed on the inner wall of the slide plate 42. The output ends of the double-head motor 43 on both sides are fixedly connected to a double-head screw 44 through a coupling. A movable seat 46 is threadedly connected to the outer wall of the double-head screw 44. A limit rod 45 is fixedly connected to the outer wall of the connecting seat 41 for limiting the movement of the movable seat 46. An installation groove is opened on the outer wall of the movable seat 46, and a fixing component 47 is provided on the inner wall of the installation groove.

[0031] The fixed component 47 includes a connecting plate 471, which is fixedly installed in the mounting groove. A turntable 473 is rotatably connected to the outer wall of the connecting plate 471. A drive motor A472 is fixedly installed at the other end of the connecting plate 471. The output end of the drive motor A472 is fixedly connected to the turntable 473 via a coupling. A hydraulic rod 474 is fixedly installed on the outer wall of the turntable 473. A hinged slide cylinder 475 is fixedly connected to one end of the hydraulic rod 474. A rocker arm 476 is hinged to the outer wall of the hinged slide cylinder 475. A positioning slide plate 477 is hinged to the other end of the rocker arm 476. A limit groove 478 is provided on the outer wall of the turntable 473 for limiting the movement of the positioning slide plate 477.

[0032] This anti-interference steel wire diameter detection device is equipped with a positioning and fixing structure 4. Through the cooperation of a dual-head motor 43 and a bidirectional lead screw 44, the spacing of the movable seat 46 can be flexibly adjusted to adapt to different drums. The drive motor A472 drives the turntable 473, which, together with the hydraulic rod 474, rocker arm 476 and positioning slide plate 477, can accurately clamp and position the drum, ensuring coaxial winding and unwinding. The limiting structure stabilizes the movement of the components, improves the accuracy and reliability of steel wire winding and unwinding during detection, and helps to achieve efficient and accurate detection.

[0033] The second embodiment differs from the first embodiment in that the wire structure 9 includes a connecting frame 91, which is positioned above the testing platform 2. A drive motor B92 is fixedly mounted on the outer wall of the connecting frame 91. The output end of the drive motor B92 is fixedly connected to a reciprocating lead screw 93 via a coupling. A reciprocating slide block 95 is slidably connected to the outer wall of the reciprocating lead screw 93. A limiting slide rod 94 is fixedly connected to the outer wall of the connecting frame 91 for limiting the movement of the reciprocating slide block 95. A wire shaft 96 is rotatably connected to the top of the reciprocating slide block 95.

[0034] This anti-interference steel wire diameter detection device is equipped with a wire structure 9. The reciprocating screw 93 is driven to rotate by the drive motor B92. In conjunction with the limiting slide rod 94, the reciprocating slide 95 moves back and forth stably. The wire shaft 96 moves with it, which can guide the steel wire to be wound evenly. The rotating design of the wire shaft 96 reduces the resistance of the steel wire winding and avoids scratch damage. Its connection with the frame 6 makes the steel wire conveying path stable, ensuring that the steel wire is accurately and smoothly wound into the winding drum 10 after detection, thereby improving winding efficiency and quality.

[0035] Furthermore, all content not described in detail in this specification is existing technology known to those skilled in the art, and the model parameters of each electrical appliance are not specifically limited; conventional equipment can be used.

[0036] When the equipment is working, the pay-off drum 5 and take-up drum 10 are first fixed using the positioning and fixing structure 4. Specifically, the double-head motor 43 drives the bidirectional lead screw 44 to rotate, which, in conjunction with the limiting rod 45, moves the movable seat 46 and adjusts the spacing of the fixing components 47. Then, the pay-off drum 5 and take-up drum 10 are fitted onto the outer wall of the positioning slide plate 477. Subsequently, in the fixing component 47, the drive motor A472 drives the turntable 473 to rotate, and the hydraulic rod 474 extends and retracts. Combined with the hinged slide 475, rocker arm 476, and limiting slide groove 478, the positioning slide plate 477 moves, externally supporting and fixing the pay-off drum 5 and take-up drum 10. During testing, the pay-off drum 5 releases an anti-interference steel wire, which, with the assistance of the fixed drum 7 on the frame 6, is threaded into the laser scanning diameter gauge 8 to detect the diameter. Simultaneously, the conductor structure 9 operates, the drive motor B92 drives the reciprocating screw 93 to rotate, the reciprocating slide 95 moves back and forth along the limit slide 94, the conductor shaft 96 guides the tested steel wire to be precisely wound into the winding drum 10, the bottom base 1 of the testing table 2 ensures stability, and the protective cover 3 provides external protection, completing the entire testing and winding process.

[0037] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0038] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An anti-interference type steel wire diameter detection device, comprising a detection table (2), characterized in that, Also includes: Positioning and fixing structure (4), the positioning and fixing structure (4) is set above the detection table (2) and is used to position and fix the wire feeding drum (5) and the winding drum (10) of the anti-interference steel wire to be tested; The conductor structure (9) is set above the testing table (2) and is used to wind the tested anti-interference steel wire conductor in the winding drum (10); The positioning and fixing structure (4) includes a connecting seat (41), which is fixedly installed on the top of the testing table (2). A sliding plate (42) is fixedly connected to the top of the connecting seat (41). A double-headed motor (43) is fixedly installed on the inner wall of the sliding plate (42). A two-way lead screw (44) is fixedly connected to both output ends of the double-headed motor (43) through a coupling. A movable seat (46) is threadedly connected to the outer wall of the two-way lead screw (44). A limit rod (45) is fixedly connected to the outer wall of the connecting seat (41) for limiting the movement of the movable seat (46). An installation groove is opened on the outer wall of the movable seat (46), and a fixing component (47) is provided on the inner wall of the installation groove.

2. The anti-interference steel wire diameter detection device according to claim 1, characterized in that: The fixing component (47) includes a connecting plate (471), which is fixedly installed in the mounting groove. A turntable (473) is rotatably connected to the outer wall of the connecting plate (471). A drive motor A (472) is fixedly installed at the other end of the connecting plate (471). The output end of the drive motor A (472) is fixedly connected to the turntable (473) through a coupling. A hydraulic rod (474) is fixedly installed on the outer wall of the turntable (473). A hinged slide cylinder (475) is fixedly connected to one end of the hydraulic rod (474). A rocker arm (476) is hinged to the outer wall of the hinged slide cylinder (475). A positioning slide plate (477) is hinged to the other end of the rocker arm (476). A limit groove (478) is provided on the outer wall of the turntable (473) for limiting the movement of the positioning slide plate (477).

3. The anti-interference steel wire diameter detection device according to claim 1, characterized in that: The wire structure (9) includes a connecting frame (91), which is located above the testing platform (2). A drive motor B (92) is fixedly installed on the outer wall of the connecting frame (91). A reciprocating lead screw (93) is fixedly connected to the output end of the drive motor B (92) through a coupling. A reciprocating slide (95) is slidably connected to the outer wall of the reciprocating lead screw (93). A limit slide rod (94) is fixedly connected to the outer wall of the connecting frame (91) for limiting the movement of the reciprocating slide (95). A wire shaft (96) is rotatably connected to the top of the reciprocating slide (95).

4. The anti-interference steel wire diameter detection device according to claim 1, characterized in that: The bottom of the testing platform (2) is fixedly connected to a base (1) for stable support of the equipment. The outer wall of the testing platform (2) is threaded with a protective cover (3) for external protection when the anti-interference steel wire is tested.

5. The anti-interference steel wire diameter detection device according to claim 1, characterized in that: The detection table (2) is fixedly connected with a pay-off drum (5) through a positioning fixing structure (4), an anti-interference steel wire is wound on the outer wall of the pay-off drum (5), the detection table (2) is fixedly connected with a winding drum (10) through the positioning fixing structure (4), and the anti-interference steel wire after detection is wound on the winding drum (10).

6. The anti-interference steel wire diameter detection device according to claim 1, characterized in that: The top end of the detection table (2) is fixedly installed with a laser scanning diameter measuring instrument (8) for diameter detection of the anti-interference steel wire, the outer wall of the laser scanning diameter measuring instrument (8) is provided with a surrounding frame (6) for external two-layer protection of the laser scanning diameter measuring instrument (8), the surrounding frame (6) is fixedly installed on the top end of the detection table (2), the outer wall of the surrounding frame (6) is fixedly connected with a line fixing drum (7) for assisting the anti-interference steel wire to stably enter and exit the detection range of the laser scanning diameter measuring instrument (8), and the outer wall of the surrounding frame (6) is fixedly connected with a connecting frame (91).