Integrated assembly line material multi-parameter detection device

Abstract

The utility model relates to an integrated assembly line material multi-parameter detection device, which comprises a door-shaped column, a conveying piece, a housing, a detection piece, a heat dissipation piece and a telescopic piece, the conveying piece is arranged at the middle position of the door-shaped column in a penetrating manner, the housing is arranged at the top of the door-shaped column, the detection piece is arranged on the door-shaped column and is used for multi-parameter detection of materials, and the heat dissipation piece is arranged on the door-shaped column. The heat dissipation piece is arranged in the housing and used for heat dissipation of the electronic equipment, and the telescopic piece is arranged at the bottom of the door-shaped column and used for adapting to materials of different heights. Through mutual cooperation of the conveying piece, the detection piece, the heat dissipation piece and the telescopic piece, efficient detection of multiple parameters of materials of an assembly line is achieved, and the intelligent level of a logistics warehousing system can be effectively improved.

Description

Technical Field

[0001] This utility model relates to an integrated multi-parameter material detection device for production lines. Background Technology

[0002] In modern industrial production and logistics warehousing, efficient and accurate material inspection is crucial for smooth production processes and refined inventory management. Traditional material inspection methods rely heavily on manual operation or single-function inspection equipment, which has many limitations. For example, manual inspection is not only inefficient and prone to human error, but also fails to meet the real-time requirements of large-scale, continuous production. Existing single-function inspection equipment, such as devices that can only weigh or measure volume, often requires materials to be transported multiple times to different devices for inspection. This not only increases material handling costs and the risk of damage, but also significantly reduces production efficiency, making it difficult to adapt to the development trend of integrated and automated production.

[0003] Furthermore, traditional methods for identifying material types and names often rely on manual recording or barcode scanning. Barcodes are prone to scanning failure due to damage or wrinkles, and their limited information capacity cannot meet the comprehensive identification needs of complex material information. Against this backdrop, there is an urgent need for a material detection device that integrates multiple detection functions, boasts a high degree of automation, and guarantees both detection efficiency and accuracy. This device would meet the pressing demand for rapid and accurate multi-parameter detection of materials in integrated production lines, thereby driving industrial production and logistics management towards greater efficiency and intelligence. Utility Model Content

[0004] The purpose of this section is to outline some aspects of embodiments of the present invention and to briefly describe some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of these documents; however, such simplifications or omissions should not be construed as limiting the scope of the present invention.

[0005] The technical problem this invention aims to solve is how to achieve efficient detection of multiple parameters of materials in a production line.

[0006] To solve the above-mentioned technical problems, this utility model provides the following technical solution: an integrated multi-parameter material detection device for a production line, including a gate-shaped column, a conveyor, a cover, a detection component, a heat dissipation component, and a telescopic component. The conveyor is disposed through the middle of the gate-shaped column, the cover is disposed at the top of the gate-shaped column, the detection component is disposed on the gate-shaped column for multi-parameter material detection, the heat dissipation component is disposed inside the cover for heat dissipation of electronic equipment, and the telescopic component is disposed at the bottom of the gate-shaped column to adapt to materials of different heights.

[0007] As a preferred embodiment of the integrated production line material multi-parameter detection device of this utility model, the conveying component includes a support base, a conveying roller and a driving component. The support base is disposed through the middle position of the portal column, the conveying roller is disposed on the support base, and the driving component is disposed on the conveying roller to drive the conveying roller to rotate so as to transport materials.

[0008] As a preferred embodiment of the integrated production line material multi-parameter detection device of this utility model, the detection components include a laser rangefinder, a vision sensor, and a 3D camera. The laser rangefinder, vision sensor, and 3D camera are all installed inside the housing at the top of the portal column to measure the size and shape of the material.

[0009] As a preferred embodiment of the integrated production line material multi-parameter detection device of this utility model, the heat dissipation component includes a mounting base, a cooling fan, and heat dissipation holes. The mounting base is disposed on the top of the portal column, the cooling fan is disposed on the mounting base, and the heat dissipation holes are opened on the cover to achieve rapid heat dissipation of electronic components inside the cover, so as to ensure stable operation of the equipment in a high-temperature environment.

[0010] As a preferred embodiment of the integrated production line material multi-parameter detection device of this utility model, the telescopic component includes a telescopic sleeve and an electric push cylinder. The telescopic sleeve is fitted onto the bottom of the portal column, and the electric push cylinder is disposed inside the telescopic sleeve. The output end of the electric push cylinder is connected to the lower surface of the portal column to realize height adjustment according to materials of different sizes.

[0011] As a preferred embodiment of the integrated production line material multi-parameter detection device of this utility model, the detection component further includes an RFID antenna and an RFID tag. A slot is provided on the inner side of the gate-shaped column, the RFID antenna is set in the slot, and the RFID tag is attached to the material so as to accurately and quickly collect the material information.

[0012] As a preferred embodiment of the integrated production line material multi-parameter detection device of this utility model, the detection component further includes a weighing sensor, which is mounted on a support base to measure the weight of the material.

[0013] As a preferred embodiment of the integrated production line material multi-parameter detection device of this utility model, a display screen is provided on the outer surface of the portal column to display information in real time in an intuitive interface, which is convenient for operators to monitor and manage cargo information.

[0014] Beneficial effects: By cooperating with each other, the conveyor, detection, heat dissipation and telescopic components can achieve efficient detection of multiple parameters of materials on the production line, which can effectively improve the intelligence level of the logistics and warehousing system. Attached Figure Description

[0015] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:

[0016] Figure 1 This is an overall structural diagram of an integrated production line material multi-parameter detection device.

[0017] Figure 2 This is a structural diagram of the lifting component of an integrated production line material multi-parameter detection device.

[0018] Figure 3 This is a structural diagram of the lifting component of an integrated production line material multi-parameter detection device.

[0019] In the diagram: 1. Portal column; 2. Cover; 3. Support base; 4. Conveyor roller; 5. 3D camera; 6. Mounting base; 7. Cooling fan; 8. Heat dissipation hole; 9. Telescopic sleeve; 10. Electric pusher cylinder; 11. Slot; 12. Weighing sensor; 13. Display screen. Detailed Implementation

[0020] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0021] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0022] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.

[0023] Example

[0024] Reference Figures 1-3This embodiment provides an integrated multi-parameter material detection device for a production line, including a gate-shaped column 1, a conveyor, a cover 2, a detection component, a heat dissipation component, and a telescopic component. The conveyor is disposed through the middle of the gate-shaped column 1, the cover 2 is disposed at the top of the gate-shaped column 1, the detection component is disposed on the gate-shaped column 1 for multi-parameter material detection, the heat dissipation component is disposed inside the cover 2 for heat dissipation of electronic equipment, and the telescopic component is disposed at the bottom of the gate-shaped column 1 to accommodate materials of different heights.

[0025] The portal column 1 has an overall "gate" shape to detect materials on the assembly line. A conveyor is arranged through the middle of the portal column 1 to transport materials. A cover 2 is installed on the top of the portal column 1 to protect the electronic equipment installed on top of the portal column 1. A detection component is installed on the portal column 1 to detect multiple parameters of the materials conveyed on the conveyor. A heat sink is installed inside the cover 2 to dissipate heat from the electronic equipment inside the cover 2 to ensure its normal operation. A telescopic component is installed at the bottom of the portal column 1 so that the height of the portal column 1 can be adjusted according to different sized materials. This embodiment achieves efficient detection of multiple parameters of materials on the assembly line by cooperating with the conveyor, detection, heat sink, and telescopic components and adopting an integrated structural design, which can effectively improve the intelligence level of the logistics and warehousing system.

[0026] Specifically, the conveying component includes a support base 3, a conveying roller 4, and a driving component. The support base 3 is disposed through the middle position of the portal column 1, the conveying roller 4 is disposed on the support base 3, and the driving component is disposed on the conveying roller 4.

[0027] In this embodiment, the conveying component mainly consists of a support base 3, a conveying roller 4, and a driving component. The support base 3 is arranged through the middle of the portal column 1, the conveying roller 4 is installed on the support base 3, and the driving component is installed on the conveying roller 4. In this embodiment, the driving component can be composed of a motor and a gear set. The motor transmits power to the conveying roller 4 through the gear set, driving the conveying roller 4 to rotate to transport materials, thereby ensuring that the materials can be transported stably and efficiently.

[0028] Specifically, the detection components include a laser rangefinder, a vision sensor, and a 3D camera 5, all of which are housed within the casing 2 at the top of the portal column 1.

[0029] The detection device in this embodiment mainly consists of a laser rangefinder, a vision sensor, and a 3D camera 5. The laser rangefinder (not shown in the attached figure), the vision sensor (not shown in the attached figure), and the 3D camera 5 are all integrated into the housing 2 at the top of the portal column 1. The laser rangefinder can acquire the height data of the top of the material in real time. The vision sensor and the 3D camera 5 generate point cloud data by capturing the three-dimensional contour of the material, and then accurately calculate the volume of the material. It can comprehensively and accurately acquire the size and shape information of the material. It should be noted that the laser rangefinder used in this embodiment is a SICK DL100-22AA2112, and the vision sensor is an Intel RealSense D435i.

[0030] Specifically, the heat dissipation components include a mounting base 6, a cooling fan 7, and heat dissipation holes 8. The mounting base 6 is located on the top of the portal column 1, the cooling fan 7 is located on the mounting base 6, and the heat dissipation holes 8 are opened on the cover 2.

[0031] The heat sink in this embodiment mainly consists of a mounting base 6, a cooling fan 7, and heat dissipation holes 8. The mounting base 6 is installed on the top of the portal column 1, and the cooling fan 7 is installed on the mounting base 6. Heat dissipation holes 8 are opened on the cover 2, and the positions of the heat dissipation holes 8 correspond to the positions of the cooling fan 7, so that the cooling fan 7 can quickly exhaust the hot air inside the cover 2 through the heat dissipation holes 8, reduce the operating temperature of the electronic components inside the cover 2, avoid the performance of electronic equipment due to high temperature, and thus ensure the stable operation of the equipment in high temperature environment.

[0032] Specifically, the telescopic component includes a telescopic sleeve 9 and an electric cylinder 10. The telescopic sleeve 9 is sleeved on the bottom of the portal column 1, and the electric cylinder 10 is disposed inside the telescopic sleeve 9. The output end of the electric cylinder 10 is connected to the lower surface of the portal column 1.

[0033] The telescopic component in this embodiment mainly consists of two sets of telescopic sleeves 9 and four electric push cylinders 10. Two sets of telescopic sleeves 9 are symmetrically fitted on the outer surfaces of the bottom two sides of the portal column 1. Two electric push cylinders 10 are installed in each of the two sets of telescopic sleeves 9, and the output end of the electric push cylinder 10 is connected to the lower surface of the portal column 1. The telescopic sleeves 9 can rise and fall with the electric push cylinders 10, so that the portal column 1 can be height adjusted according to materials of different sizes to meet the detection requirements of materials of different sizes, thereby improving the applicability of the entire detection device. In addition, the electric push cylinders 10 are installed inside the telescopic sleeves 9, which also plays a certain role in protecting the electric push cylinders 10.

[0034] Furthermore, the testing component also includes an RFID antenna and an RFID tag. A slot 11 is provided on the inner side of the gate-shaped column 1, the RFID antenna is set in the slot 11, and the RFID tag is attached to the material.

[0035] In this embodiment, a slot 11 is provided on the inner side of the portal column 1, and an RFID antenna (not shown in the figure) is installed in the slot 11. An RFID tag (not shown in the figure) is attached to the material. When the material with the RFID tag attached to the conveyor roller 4 passes within the electromagnetic field coverage area formed by the RFID antenna, the RFID antenna can read the material information stored in the RFID tag. The material information may include material type, unique ID, batch, etc., thereby realizing accurate and fast collection of material information and improving the efficiency and accuracy of information collection.

[0036] Furthermore, the detection component also includes a weighing sensor 12, which is mounted on the support base 3.

[0037] In this embodiment, a weighing sensor 12 is installed on the support base 3. The weighing sensor 12 can acquire the weight data of the material in real time and transmit it to the WMS system, providing basic data support for subsequent logistics management and warehouse control. It should be noted that the weighing sensor 12 used in this embodiment is model LCI330-10kg.

[0038] Furthermore, a display screen 13 is provided on the outer surface of the portal column 1.

[0039] In this embodiment, a display screen 13 is installed on the outer surface of the portal column 1. The weighing data, height, material type, unique ID, and batch information of the goods are sent to the MWS system for further processing and analysis. After the MWS system verifies, integrates, and analyzes the data, it transmits the processed results data to the display screen 13 for real-time display in an intuitive interface, which facilitates operators to monitor and manage the goods information.

[0040] In operation, the motor is started, and power is transmitted to the conveyor roller 4 via a gear set, driving the roller 4 to rotate and transport materials. As the material passes through the portal column 1, the laser rangefinder at the top of the portal column 1 measures the material's height and sends this data to the WMS system. Simultaneously, a vision sensor and a 3D camera 5 capture the material's three-dimensional contour to generate point cloud data, accurately calculating the material's volume. This allows for comprehensive and accurate measurement of the material's size and shape information, which is then sent to the WMS system. When the material passes the weighing sensor 12, its weight is measured and sent to the WMS system. Furthermore, materials with RFID tags are also covered by the electromagnetic field generated by the RFID antenna. The ID antenna can read the material information stored in the RFID tag. The material information may include material type, unique ID, batch, etc. The relevant information is also sent to the industrial control computer and then transmitted to the MWS system. The material's weighing data, height, material type, unique ID, batch information, etc. are sent to the MWS system for further processing and analysis. After the MWS system verifies, integrates and analyzes the data, it transmits the processed results to the display screen 13 for real-time display in an intuitive interface. This facilitates operators to monitor and manage the goods information, thereby achieving efficient multi-parameter detection of materials on the production line. In addition, this detection device can adjust the height of the gate column 1 according to the different sizes of materials to meet the detection needs of materials of different sizes, improving the applicability of the entire detection device.

[0041] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. An integrated multi-parameter material detection device for production lines, characterized in that: It includes a portal column (1), a conveyor, a cover (2), a detection component, a heat dissipation component, and a telescopic component. The conveyor is disposed through the middle of the portal column (1), the cover (2) is disposed at the top of the portal column (1), the detection component is disposed on the portal column (1) for multi-parameter detection of materials, the heat dissipation component is disposed inside the cover (2) for heat dissipation of electronic equipment, and the telescopic component is disposed at the bottom of the portal column (1) to accommodate materials of different heights.

2. The integrated multi-parameter material detection device for production lines as described in claim 1, characterized in that: The conveying component includes a support base (3), a conveying roller (4), and a driving component. The support base (3) is disposed through the middle position of the portal column (1), the conveying roller (4) is disposed on the support base (3), and the driving component is disposed on the conveying roller (4).

3. The integrated multi-parameter material detection device for production lines as described in claim 2, characterized in that: The detection components include a laser rangefinder, a vision sensor, and a 3D camera (5), all of which are housed inside the casing (2) at the top of the portal column (1).

4. The integrated multi-parameter material detection device for production lines as described in claim 3, characterized in that: The heat dissipation component includes a mounting base (6), a cooling fan (7), and a heat dissipation hole (8). The mounting base (6) is located on the top of the portal column (1), the cooling fan (7) is located on the mounting base (6), and the heat dissipation hole (8) is located on the cover (2).

5. The integrated multi-parameter material detection device for production lines as described in claim 3, characterized in that: The telescopic component includes a telescopic sleeve (9) and an electric cylinder (10). The telescopic sleeve (9) is fitted onto the bottom of the portal column (1), and the electric cylinder (10) is located inside the telescopic sleeve (9). The output end of the electric cylinder (10) is connected to the lower surface of the portal column (1).

6. The integrated multi-parameter material detection device for production lines as described in claim 3, characterized in that: The testing component also includes an RFID antenna and an RFID tag. A slot (11) is provided on the inner side of the gate-shaped column (1), the RFID antenna is set in the slot (11), and the RFID tag is attached to the material.

7. The integrated multi-parameter material detection device for production lines as described in claim 6, characterized in that: The detection component also includes a weighing sensor (12), which is mounted on the support base (3).

8. The integrated multi-parameter material detection device for production lines as described in claim 7, characterized in that: A display screen (13) is provided on the outer surface of the portal column (1).

Images