Hardness testing equipment for machine-made sand concrete

By designing a hardness testing device that includes components such as a frame and a testing platform, the problem of data deviation in existing equipment when cleaning concrete impurities was solved, and the accuracy of hardness testing was achieved.

CN224262929UActive Publication Date: 2026-05-19HANGZHOU FANGHUI CONSTR ENG INSPECTION CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
HANGZHOU FANGHUI CONSTR ENG INSPECTION CO LTD
Filing Date
2025-05-30
Publication Date
2026-05-19

AI Technical Summary

Technical Problem

Existing equipment for testing the hardness of manufactured sand concrete has data deviations when cleaning impurities from the concrete, resulting in inaccurate test results.

Method used

A hardness testing device for manufactured sand concrete was designed, comprising a frame, a testing platform, a movable bottom trough, a pusher baffle, an electric telescopic pusher, a hydraulic hardness tester, an electric lifting pressure bar, a limit block, a discharge ramp, a rotating brush roller, a lifting robotic arm, a discharge chute, and a control center. Through the coordinated work of these components, the device can fix, test, crush, and clean concrete blocks, ensuring the effective removal of impurities.

Benefits of technology

It effectively prevents deviations in hardness test data caused by impurities in concrete, ensuring the accuracy of hardness test results.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses hardness testing equipment for machine-made sand concrete, which comprises a rack, a testing platform, a movable bottom groove, a material pushing baffle plate, a rotary movable joint, an electric telescopic push rod, a concrete block, a hydraulic hardness tester, an electric lifting pressing rod, a limiting clamping block, a material discharging slope, a rotary brush roller, a lifting mechanical arm, a material discharging groove and a control center, a limiting clamping block can be driven by an electric lifting pressing rod to limit and fix a concrete block in a movable bottom groove in a testing platform, the movable bottom groove is matched with an electric telescopic push rod to push the broken concrete block after testing to a discharging slope to be cleaned, and the broken concrete block slides into a waste groove under the action of gravity; the compressed gas nozzle is matched with the rotary brush roller to sweep and remove residual concrete impurities on the movable bottom groove, and the cleaned movable bottom groove is pulled back to the test platform by the electric telescopic push rod for continuous test, so that hardness test data deviation caused by the concrete impurities can be effectively prevented, and the hardness test result is accurate.
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Description

Technical Field

[0001] This utility model relates to the technical field of concrete testing, and in particular to the technical field of hardness testing equipment for manufactured sand concrete. Background Technology

[0002] Manufactured sand refers to sand processed by sand making machines and other auxiliary equipment. The finished product is more regular. Manufactured sand is often used in the production of concrete. After the production of manufactured sand concrete is completed, a hardness testing device is needed to test the hardness of the finished manufactured sand concrete. Existing testing equipment mostly uses hydraulic rods to squeeze the concrete until it breaks, thereby obtaining the concrete strength. However, this testing method will cause a large amount of concrete impurities to fall off when the concrete breaks. The fallen impurities are easy to adhere to the pressure plate or remain on the placement plate. If the impurities on the concrete are not cleaned in time, it will lead to data deviation in the next concrete test. Summary of the Invention

[0003] The purpose of this invention is to solve the problems in the prior art by proposing a hardness testing device for manufactured sand concrete. This device can clean and remove residual concrete impurities on the movable bottom tank, effectively preventing deviations in hardness test data caused by concrete impurities, and ensuring accurate hardness test results.

[0004] To achieve the above objectives, this utility model proposes a hardness testing device for manufactured sand concrete, comprising a frame, a testing platform, a movable bottom trough, a pusher baffle, a rotating joint, an electric telescopic push rod, a concrete block, a hydraulic hardness tester, an electric lifting pressure rod, a limit block, a discharge ramp, a rotating brush roller, a lifting mechanical arm, a discharge trough, and a control center. The testing platform is mounted on the upper part of the frame, and the movable bottom trough is slidably mounted on the top of the testing platform. A pusher baffle is mounted on the left side of the movable bottom trough, and an electric telescopic push rod is connected to the left side of the pusher baffle via a rotating joint. The left end of the electric telescopic push rod is fixedly mounted on the frame. A concrete block is placed on the top of the movable bottom trough, and the concrete block's front... A hydraulic hardness tester is installed at the top of the machine frame. Several electrically operated lifting rods are evenly and vertically arranged around the hydraulic hardness tester. The bottom of each electrically operated lifting rod is equipped with a limit block, which is locked onto the top of the concrete block. A discharge ramp is set at the right end of the testing platform, and a rotating brush roller is set above the discharge ramp. The rotating brush roller is installed on the top of the machine frame via a lifting mechanical arm. A discharge chute is detachably installed at the bottom of the discharge ramp. A control center is set on the side of the machine frame. The control center is connected to the electrically operated telescopic push rod, the hydraulic hardness tester, the electrically operated lifting rods, the rotating brush roller, and the lifting mechanical arm.

[0005] Preferably, the bottom of the movable bottom groove is provided with several auxiliary rollers evenly arranged side by side, and guide baffles are symmetrically fixed on the front and rear sides of the test platform, with the movable bottom groove arranged between the guide baffles.

[0006] Preferably, the limiting block has an L-shaped cross-section, is engaged at the top edge of the concrete block, and has a cushioning rubber pad at the contact point between the limiting block and the concrete block.

[0007] Preferably, the rotating brush roller is an active rotating roller, and a rotating motor is connected to the rotating brush roller, which is connected to the control center.

[0008] Preferably, a compressed gas nozzle is provided on the right side of the pusher baffle, facing the right side of the movable bottom groove, and the compressed gas nozzle is connected to a compressed gas source through an elastic telescopic hose.

[0009] The beneficial effects of this utility model are as follows: This utility model combines a frame, a testing platform, a movable bottom groove, a pusher baffle, a rotating joint, an electric telescopic pusher, a concrete block, a hydraulic hardness tester, an electric lifting pressure rod, a limit block, a discharge ramp, a rotating brush roller, a lifting robotic arm, a discharge trough, and a control center. Through experimental optimization, the concrete block can be fixed in the movable bottom groove on the testing platform by the limit block driven by the electric lifting pressure rod. Then, the hardness of the concrete block is tested by the hydraulic hardness tester. The movable bottom groove, in conjunction with the electric telescopic pusher, pushes the broken concrete block to the discharge ramp for cleaning. The broken concrete block slides into the waste trough under gravity. The remaining concrete impurities on the movable bottom groove are cleaned and removed by the compressed gas nozzle in conjunction with the rotating brush roller. The cleaned movable bottom groove is pulled back to the testing platform by the electric telescopic pusher for continued testing. This effectively prevents deviations in hardness test data caused by concrete impurities, ensuring accurate hardness test results.

[0010] The features and advantages of this utility model will be described in detail through embodiments and accompanying drawings. Attached Figure Description

[0011] Figure 1 This is a schematic diagram of the structure of the hardness testing equipment for manufactured sand concrete according to this utility model.

[0012] In the diagram: 1-Frame, 2-Test platform, 3-Modible bottom trough, 4-Pushing baffle, 5-Rotating joint, 6-Electric telescopic push rod, 7-Concrete block, 8-Hydraulic hardness tester, 9-Electric lifting pressure rod, 10-Limiting block, 11-Discharge ramp, 12-Rotating brush roller, 13-Lifting robotic arm, 14-Discharge trough, 15-Control center, 16-Auxiliary roller, 17-Guide baffle, 18-Compressed gas nozzle, 19-Elastic telescopic hose, 20-Compressed air source. Detailed Implementation

[0013] See Figure 1 This utility model relates to a hardness testing device for manufactured sand concrete, comprising a frame 1, a testing platform 2, a movable bottom groove 3, a pusher baffle 4, a rotating joint 5, an electric telescopic push rod 6, a concrete block 7, a hydraulic hardness tester 8, an electric lifting pressure rod 9, a limit block 10, a discharge ramp 11, a rotating brush roller 12, a lifting mechanical arm 13, a discharge chute 14, and a control center 15. The testing platform 2 is mounted on the upper part of the frame 1. The movable bottom groove 3 is slidably mounted on the top of the testing platform 2. A pusher baffle 4 is mounted on the left side of the movable bottom groove 3. The left side of the pusher baffle 4 is connected by a rotating joint. 5 is connected to an electric telescopic push rod 6, the left end of which is fixedly mounted on the frame 1. A concrete block 7 is placed on top of the movable bottom groove 3. A hydraulic hardness tester 8 is positioned directly above the concrete block 7. The hydraulic hardness tester 8 is mounted on the top of the frame 1. Several electric lifting pressure rods 9 are evenly and vertically arranged around the hydraulic hardness tester 8. A limit block 10 is provided at the bottom of each electric lifting pressure rod 9, and the limit block 10 is engaged with the top of the concrete block 7. A discharge ramp 11 is provided at the right end of the testing platform 2 at an angle downwards. A rotating brush roller 12 is installed above the frame 1, and the rotating brush roller 12 is mounted on the top of the frame 1 via a lifting mechanical arm 13. A discharge chute 14 is detachably installed at the bottom end of the discharge ramp 11. A control center 15 is installed on the side of the frame 1, and the control center 15 is connected to an electric telescopic push rod 6, a hydraulic hardness tester 8, an electric lifting pressure rod 9, the rotating brush roller 12, and the lifting mechanical arm 13. Several auxiliary rollers 16 are evenly arranged side by side at the bottom of the movable bottom trough 3. Guide baffles 17 are symmetrically fixed on the front and rear sides of the test platform 2. The groove 3 is set between the guide baffles 17. The cross-sectional shape of the limiting block 10 is L-shaped. The limiting block 10 is locked on the top edge of the concrete block 7. The contact part between the limiting block 10 and the concrete block 7 is provided with a buffer rubber pad. The rotating brush roller 12 is an active rotating roller. A rotating motor is connected to the rotating brush roller 12. The rotating motor is connected to the control center 15. A compressed gas nozzle 18 is set on the right side of the pusher baffle 4, which is directly opposite the right side of the movable bottom groove 3. The compressed gas nozzle 18 is connected to the compressed gas source 20 through an elastic telescopic hose 19.

[0014] This utility model combines a frame 1, a testing platform 2, a movable bottom groove 3, a pusher baffle 4, a rotating hinge 5, an electric telescopic pusher 6, a concrete block 7, a hydraulic hardness tester 8, an electric lifting pressure rod 9, a limit block 10, a discharge ramp 11, a rotating brush roller 12, a lifting robotic arm 13, a discharge chute 14, and a control center 15. Through experimental optimization, the electric lifting pressure rod 9 can drive the limit block 10 to limit and fix the concrete block 7 within the movable bottom groove 3 on the testing platform 2. Then, the hydraulic hardness tester 8... Hardness testing is performed on concrete block 7. After testing, the broken concrete block 7 is pushed to the discharge ramp 11 for cleaning via the movable bottom groove 3 and electric telescopic push rod 6. The broken concrete block 7 slides into the waste trough under gravity. The remaining concrete impurities on the movable bottom groove 3 are cleaned and removed by the compressed gas nozzle 18 and rotating brush roller 12. The cleaned movable bottom groove 3 is pulled back to the testing platform 2 by the electric telescopic push rod 6 for continued testing. This method can effectively prevent deviations in hardness test data caused by concrete impurities, and the hardness test results are accurate.

[0015] The above embodiments are illustrative of the present invention and are not intended to limit the present invention. Any simple modifications to the present invention are within the protection scope of the present invention.

Claims

1. A hardness testing device for manufactured sand concrete, characterized in that: The system includes a frame (1), a test platform (2), a movable bottom groove (3), a pusher baffle (4), a rotating joint (5), an electric telescopic push rod (6), a concrete block (7), a hydraulic hardness tester (8), an electric lifting pressure rod (9), a limit block (10), a discharge ramp (11), a rotating brush roller (12), a lifting mechanical arm (13), a discharge chute (14), and a control center (15). The test platform (2) is installed on the upper part of the frame (1). The movable bottom groove (3) is slidably installed on the top of the test platform (2). The pusher baffle (4) is installed on the left side of the movable bottom groove (3). The electric telescopic push rod (6) is connected to the left side of the pusher baffle (4) through the rotating joint (5). The left end of the electric telescopic push rod (6) is fixedly installed on the frame (1). A concrete block (7) is placed on the top of the movable bottom groove (3). A hydraulic hardness tester (8) is installed directly above the concrete block (7). The hydraulic hardness tester (8) is installed on the top of the frame (1). Several electric lifting pressure rods (9) are evenly and vertically arranged around the hydraulic hardness tester (8). The bottom end of the electric lifting pressure rod (9) is provided with a limit block (10). The limit block (10) is locked on the top of the concrete block (7). The right end of the test platform (2) is provided with a discharge ramp (11) that slopes downward. A rotating brush roller (12) is provided above the discharge ramp (11). The rotating brush roller (12) is installed on the top of the frame (1) through a lifting mechanical arm (13). The bottom end of the discharge ramp (11) is detachably provided with a discharge trough (14). The side of the frame (1) is provided with a control center (15). The control center (15) is connected to the electric telescopic push rod (6), the hydraulic hardness tester (8), the electric lifting pressure rod (9), the rotating brush roller (12), and the lifting mechanical arm (13) one by one.

2. The hardness testing equipment for manufactured sand concrete as described in claim 1, characterized in that: The bottom of the movable bottom groove (3) is evenly arranged with several auxiliary rollers (16), and the front and rear sides of the test platform (2) are symmetrically fixed with guide baffles (17), and the movable bottom groove (3) is arranged between the guide baffles (17).

3. The hardness testing equipment for manufactured sand concrete as described in claim 1, characterized in that: The limiting block (10) has an L-shaped cross-section. The limiting block (10) is locked on the top edge of the concrete block (7). A buffer rubber pad is provided at the contact part between the limiting block (10) and the concrete block (7).

4. The hardness testing equipment for manufactured sand concrete as described in claim 1, characterized in that: The rotating brush roller (12) is an active rotating roller, and a rotating motor is connected to the rotating brush roller (12), which is connected to the control center (15).

5. The hardness testing equipment for manufactured sand concrete as described in claim 1, characterized in that: The right side of the pusher baffle (4) is provided with a compressed gas nozzle (18) facing the right side of the movable bottom groove (3). The compressed gas nozzle (18) is connected to the compressed gas source (20) through an elastic telescopic hose (19).