Impact-resistant stone wall panel

Abstract

The utility model relates to a kind of impact-resistant stone wallboard, belong to stone wallboard technical field, including base layer, the front and rear sides of the base layer are respectively provided with protection component and protection component;The base layer is high-density fiberboard layer.The impact-resistant stone wallboard, by the composition of each material in protection component, make the impact-resistant stone wallboard have waterproof, heat preservation, impact resistance and wear resistance and other effects, and by the composition of each material in protection component, make the impact-resistant stone wallboard have moisture-proof, heat insulation, fireproof, sound insulation and wear resistance characteristics, improve the practicability of the impact-resistant stone wallboard, have excellent sound insulation and flame retardant and other advantages, solve the problem of lacking effective sound insulation effect, and poor flame retardant effect.

Description

Technical Field

[0001] This utility model relates to the field of stone crystal wall panel technology, specifically to an impact-resistant stone crystal wall panel. Background Technology

[0002] Stone crystal wall panels are a new type of environmentally friendly building material, mainly composed of natural stone powder (such as calcium carbonate) and high molecular resin. They are produced through a high-temperature and high-pressure integrated extrusion molding process. This material combines the texture and beauty of natural stone with the high-performance characteristics of artificial materials. It has the unique texture and warm touch of natural stone, as well as physical and chemical properties that exceed those of natural stone, such as higher strength, wear resistance, and corrosion resistance.

[0003] For example, Chinese patent CN213897910U discloses an integrated wall panel with good impact resistance, including a wall panel body, a fixing block fixedly connected to the right side of the wall panel body, a fixing groove opened on the left side of the wall panel body, a fixing plate fixedly connected to the top of the wall panel body, and an installation groove opened at the bottom of the wall panel body. The wall panel body includes a base layer, and a protective layer is fixedly connected to the top of the base layer.

[0004] The aforementioned integrated wall panel with good impact resistance still has certain shortcomings. Through the combination of a base body, fixing blocks, fixing grooves, fixing plates, installation grooves, base layer, protective layer, wear-resistant layer, first waterproof layer, second waterproof layer, buffer layer, anti-corrosion layer, and anti-oxidation layer, the integrated wall panel possesses the advantages of energy saving, environmental protection, and aesthetic appeal, and is widely used in the decoration industry. It also possesses waterproof, wear-resistant, impact-resistant, and anti-corrosion properties. However, it lacks effective sound insulation and has poor flame retardant properties. Therefore, this application proposes an impact-resistant stone crystal wall panel to solve the above problems. Utility Model Content

[0005] In view of the shortcomings of the existing technology, this utility model provides an impact-resistant stone crystal wall panel with excellent sound insulation and flame retardancy, which solves the problems of lack of effective sound insulation and poor flame retardancy.

[0006] To achieve the above objectives, this utility model provides the following technical solution: an impact-resistant stone crystal wall panel, comprising a base layer, wherein protective components and protective components are respectively provided on the front and rear sides of the base layer;

[0007] The base layer is a high-density fiberboard layer.

[0008] Furthermore, the protective component includes a waterproof layer bonded to the front side of the base layer, a protective layer bonded to the front side of the waterproof layer, a thermal insulation layer bonded to the front side of the protective layer, an impact-resistant layer bonded to the front side of the thermal insulation layer, and an abrasion-resistant layer bonded to the front side of the impact-resistant layer.

[0009] Furthermore, the waterproof layer is a PVC stone-plastic composite material layer, the protective layer is a UV coating, and the insulation layer is a rock wool board layer.

[0010] Furthermore, the impact-resistant layer is a carbon fiber reinforced composite layer, and the wear-resistant layer is a polymer wear-resistant material layer.

[0011] Furthermore, the protective component includes a moisture-proof layer bonded to the back side of the base layer, a heat insulation layer bonded to the back side of the moisture-proof layer, a fireproof layer bonded to the back side of the heat insulation layer, a sound insulation layer bonded to the back side of the fireproof layer, and an anti-corrosion layer bonded to the back side of the sound insulation layer.

[0012] Furthermore, the moisture-proof layer is an aluminum foil reflective film layer, the heat insulation layer is a polystyrene foam board, and the fireproof layer is a flame-retardant recycled polycarbonate resin layer.

[0013] Furthermore, the sound insulation layer is a polyester fiber sound-absorbing material layer, and the anti-corrosion layer is a chlorinated polyethylene anti-corrosion coating layer.

[0014] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0015] This impact-resistant stone-crystal wall panel, through the composition of various materials in its protective components, possesses waterproof, heat-insulating, impact-resistant, and wear-resistant properties. Furthermore, through the composition of various materials in its protective components, the impact-resistant stone-crystal wall panel also exhibits moisture-proof, heat-insulating, fire-resistant, sound-insulating, and wear-resistant characteristics, thereby enhancing its practicality. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of this utility model;

[0017] Figure 2 This is a schematic diagram of the protective components of this utility model;

[0018] Figure 3 This is a schematic diagram of the protective component of this utility model.

[0019] In the diagram: 1. Base layer, 2. Protective components, 201. Waterproof layer, 202. Protective layer, 203. Thermal insulation layer, 204. Impact-resistant layer, 205. Wear-resistant layer, 3. Protective components, 301. Moisture-proof layer, 302. Heat insulation layer, 303. Fireproof layer, 304. Sound insulation layer, 305. Corrosion-resistant layer. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Please see Figure 1 In this embodiment, an impact-resistant stone crystal wall panel includes a base layer 1, and protective components 2 and protective components 3 are respectively provided on the front and rear sides of the base layer 1.

[0022] Base layer 1 is a high-density fiberboard layer.

[0023] Understandably, the high-density fiberboard material of base layer 1 is made of wood fiber or other plant fiber pressed under high temperature and pressure, resulting in high density, smooth surface, and easy processing and coating.

[0024] Please see Figure 2 In this embodiment, the protective component 2 includes a waterproof layer 201 bonded to the front side of the base layer 1, a protective layer 202 bonded to the front side of the waterproof layer 201, a thermal insulation layer 203 bonded to the front side of the protective layer 202, an impact-resistant layer 204 bonded to the front side of the thermal insulation layer 203, and a wear-resistant layer 205 bonded to the front side of the impact-resistant layer 204.

[0025] The waterproof layer 201 is a PVC stone-plastic composite material layer. Composed of PVC stone-plastic composite material, the waterproof layer 201 prevents moisture from penetrating the impact-resistant stone crystal wall panel from the outside, protecting the internal structure of the wall panel from moisture. The protective layer 202 is a UV coating. Composed of UV coating, the protective layer 202 protects the inner waterproof layer 201 from aging. The insulation layer 203 is a rock wool board layer. Composed of rock wool board, the insulation layer 203 provides additional insulation performance, reduces heat transfer, and plays a role in heat preservation. The impact-resistant layer 204 is a carbon fiber reinforced composite layer. Composed of carbon fiber reinforced composite material, the impact-resistant stone crystal wall panel has high strength, good impact resistance, and corrosion resistance. The wear-resistant layer 205 is a polymer wear-resistant material layer. Composed of polymer wear-resistant material, the wear-resistant layer 205 protects the wall panel surface from scratches and wear, extending its service life.

[0026] It is understandable that the composition of the various materials in the protective component 2 enables the impact-resistant stone crystal wall panel to have waterproof, heat-insulating, impact-resistant and wear-resistant effects.

[0027] Please see Figure 3In this embodiment, the protective component 3 includes a moisture-proof layer 301 bonded to the back side of the base layer 1. The moisture-proof layer 301 is composed of an aluminum foil reflective film, which can block moisture from penetrating from the inside and prevent the base layer 1 from getting damp. At the same time, it reflects some heat and plays a certain role in heat insulation. A heat insulation layer 302 is bonded to the back side of the moisture-proof layer 301. A fireproof layer 303 is bonded to the back side of the heat insulation layer 302. A sound insulation layer 304 is bonded to the back side of the fireproof layer 303. An anti-corrosion layer 305 is bonded to the back side of the sound insulation layer 304.

[0028] The moisture-proof layer 301 is an aluminum foil reflective film layer; the heat insulation layer 302 is a polystyrene foam board; the polystyrene foam board of the heat insulation layer 302 reduces heat transfer, maintains stable indoor temperature, and reduces energy consumption; the fireproof layer 303 is a flame-retardant recycled polycarbonate resin layer; the flame-retardant recycled polycarbonate resin of the fireproof layer 303 gives the impact-resistant stone crystal wall panel high rigidity, impact resistance, and high flame retardancy; the sound insulation layer 304 is a polyester fiber sound-absorbing material layer; the polyester fiber sound-absorbing material of the sound insulation layer 304 absorbs and blocks sound transmission, reduces noise interference, and improves indoor quietness; the anti-corrosion layer 305 is a chlorinated polyethylene anti-corrosion coating layer; the chlorinated polyethylene anti-corrosion coating of the anti-corrosion layer 305 is made by grinding chlorinated polyethylene resin, alkyd resin, toughening agent, and pigments, and then adding a mixed solvent, giving the impact-resistant stone crystal wall panel excellent corrosion resistance, acid and alkali resistance, mildew resistance, and moisture resistance.

[0029] Understandably, by utilizing the composition of the various materials in the protective component 4, the impact-resistant stone crystal wall panel acquires properties such as moisture resistance, heat insulation, fire resistance, sound insulation, and wear resistance, thereby enhancing its practicality.

[0030] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances. Furthermore, any aspects not detailed in this utility model are well-known technologies to those skilled in the art.

[0031] The working principle of the above embodiments is as follows:

[0032] The high-density fiberboard of the base layer 1 is made of wood fiber or other plant fiber pressed under high temperature and pressure. It has a high density, smooth surface, and is easy to process and paint. The PVC stone-plastic composite material of the waterproof layer 201 prevents moisture from penetrating from the outside of the impact-resistant stone crystal wall panel and protects the internal structure of the wall panel from moisture. The UV coating of the protective layer 202 protects the inner waterproof layer 201 and prevents aging. The rock wool board of the insulation layer 203 provides additional insulation performance, reduces heat transfer, and plays a role in heat preservation. The carbon fiber reinforced composite of the impact-resistant layer 204 gives the impact-resistant stone crystal wall panel high strength, good impact resistance and corrosion resistance. The high-polymer wear-resistant material of the wear-resistant layer 205 protects the wall panel surface from scratches and wear and extends its service life.

[0033] The moisture-proof layer 301, composed of aluminum foil reflective film, blocks moisture from penetrating from the inside, preventing the base layer 1 from getting damp, and also reflects some heat, providing a certain degree of heat insulation. The heat insulation layer 302, composed of polystyrene foam board, reduces heat transfer, maintains a stable indoor temperature, and reduces energy consumption. The fireproof layer 303, composed of flame-retardant recycled polycarbonate resin, gives the impact-resistant stone crystal wall panel high rigidity, impact resistance, and high flame retardancy. The sound insulation layer 304, composed of polyester fiber sound-absorbing material, absorbs and blocks sound transmission, reduces noise interference, and improves indoor quietness. The anti-corrosion layer 305, composed of chlorinated polyethylene anti-corrosion coating, is made by grinding chlorinated polyethylene resin, alkyd resin, toughening agent, and pigments, and then adding a mixed solvent, giving the impact-resistant stone crystal wall panel excellent corrosion resistance, acid and alkali resistance, mildew resistance, and moisture resistance.

[0034] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0035] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An impact-resistant stone-crystal wall panel, comprising a base layer (1), characterized in that: The base layer (1) is provided with protective components (2) and protective components (3) on its front and rear sides respectively; The base layer (1) is a high-density fiberboard layer.

2. The impact-resistant stone-crystal wall panel according to claim 1, characterized in that: The protective component (2) includes a waterproof layer (201) bonded to the front side of the base layer (1), a protective layer (202) bonded to the front side of the waterproof layer (201), a thermal insulation layer (203) bonded to the front side of the protective layer (202), an impact-resistant layer (204) bonded to the front side of the thermal insulation layer (203), and a wear-resistant layer (205) bonded to the front side of the impact-resistant layer (204).

3. The impact-resistant stone-crystal wall panel according to claim 2, characterized in that: The waterproof layer (201) is a PVC stone-plastic composite material layer, the protective layer (202) is a UV coating, and the thermal insulation layer (203) is a rock wool board layer.

4. The impact-resistant stone-crystal wall panel according to claim 2, characterized in that: The impact-resistant layer (204) is a carbon fiber reinforced composite layer, and the wear-resistant layer (205) is a polymer wear-resistant material layer.

5. The impact-resistant stone-crystal wall panel according to claim 1, characterized in that: The protective component (3) includes a moisture-proof layer (301) bonded to the back side of the base layer (1), a heat insulation layer (302) bonded to the back side of the moisture-proof layer (301), a fireproof layer (303) bonded to the back side of the heat insulation layer (302), a sound insulation layer (304) bonded to the back side of the fireproof layer (303), and an anti-corrosion layer (305) bonded to the back side of the sound insulation layer (304).

6. The impact-resistant stone-crystal wall panel according to claim 5, characterized in that: The moisture-proof layer (301) is an aluminum foil reflective film layer, the heat insulation layer (302) is a polystyrene foam board, and the fireproof layer (303) is a flame-retardant recycled polycarbonate resin layer.

7. The impact-resistant stone-crystal wall panel according to claim 5, characterized in that: The sound insulation layer (304) is a polyester fiber sound-absorbing material layer, and the anti-corrosion layer (305) is a chlorinated polyethylene anti-corrosion coating layer.

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