A filtration device for the feed inlet of an emulsifying reactor
By using a sliding guide fit of a connecting plate and a guide column at the feed inlet of the emulsifying kettle, combined with a dual positioning and locking structure of magnetic blocks and locking nuts, and utilizing a conical cylinder and spiral guide patterns to form a swirling flow field, the rapid installation of the feed inlet of the emulsifying kettle and efficient separation of impurities are achieved. This solves the problem of time-consuming and laborious disassembly in the existing technology and improves the stability and service life of the equipment.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGXI XINHUANENG TECHNOLOGY DEVELOPMENT CO LTD
- Filing Date
- 2025-06-30
- Publication Date
- 2026-05-26
AI Technical Summary
The existing filter device at the feed inlet of the emulsification reactor is difficult to disassemble and maintain quickly, resulting in inconvenient cleaning and affecting the stability and service life of the equipment.
The system employs a sliding guide mechanism with connecting plates and guide columns, combined with a dual positioning and locking structure of magnetic blocks and locking nuts, to achieve rapid installation of the cylinder. It also creates a swirling flow field through a conical cylinder and spiral guide patterns, utilizing density differences to achieve efficient separation of impurities. The cylinder can be replaced with a simple plug-and-play suction method.
It enables rapid positioning and installation of the emulsification tank inlet and efficient separation of impurities, reduces splashing losses, simplifies the replacement process of the filter screen assembly, and improves the stability and service life of the equipment.
Smart Images

Figure CN224270871U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of emulsification kettle technology, specifically a filtration device for the feed inlet of an emulsification kettle. Background Technology
[0002] An emulsifying tank is a chemical equipment used for mixing, dispersing, and emulsifying materials, widely used in the chemical, food, pharmaceutical, and cosmetic industries. Its core function is to uniformly mix two or more immiscible liquids (such as oil and water) to form a stable emulsion through mechanical stirring, shearing, and grinding. It can also be used for solid-liquid mixing and dispersing impurities. The filter device at the emulsifying tank inlet is used to filter materials during the feeding process. Its purpose is to remove impurities from the materials, ensure the quality of the product inside the emulsifying tank, protect the emulsifying tank and related equipment from damage by impurities, and improve the stability and service life of the equipment.
[0003] In existing emulsification reactors, impurities are typically filtered through a filter screen at the feed inlet. However, the filter screen is usually installed inside the feed inlet, which is time-consuming and laborious to disassemble, and is not conducive to subsequent cleaning and maintenance. Therefore, a filtration device for the feed inlet of an emulsification reactor is needed. Utility Model Content
[0004] The purpose of this invention is to provide a filtration device for the feed inlet of an emulsification reactor, which solves the problems mentioned in the background art.
[0005] This application provides a filtration device for the feed inlet of an emulsifying reactor, including a reactor body. The top of the reactor body is fixedly connected to a feed inlet and two guide pillars. The feed inlet is located between the two guide pillars. Magnetic blocks are fixedly sleeved on the bottom of the two guide pillars. Connecting plates are slidably mounted on both guide pillars. The connecting plates are magnetically fixed to the magnetic blocks. Locking nuts are threaded onto the outside of both guide pillars. The locking nuts abut against the connecting plates. A cylindrical body is fixedly connected between the two connecting plates. The cylindrical body is sleeved outside the feed inlet. A conical cylinder is fixedly connected inside the cylindrical body. The bottom end of the conical cylinder extends into the inside of the feed inlet. The inner wall of the conical cylinder is provided with spiral guide lines.
[0006] During use, the sliding guide of the connecting plate and guide column enables rapid positioning and installation of the cylinder. Combined with the pre-positioning adsorption of the magnetic block and the axial fixation of the locking nut, a double positioning and locking structure is formed to ensure the installation accuracy of the cylinder and prevent shaking. After the cylinder is installed in place, the bottom of the conical cylinder automatically inserts into the feed inlet. Its conical surface can form a converging and guiding effect on the emulsion, ensuring that the fluid flows into the feed inlet stably and in a concentrated manner, reducing splashing or turbulence loss. The spiral guide pattern set on the outer wall of the conical cylinder can guide the material to flow axially while generating rotational motion, forming a swirling flow field. Utilizing the density difference between impurities and emulsion, under the action of centrifugal force, the denser impurities gather to the outside of the swirling flow and are then intercepted by the filter screen, achieving efficient separation of impurities. Through the cooperation of the above structures, the cylinder can be installed by plugging and sucking, and the entire filter screen assembly can be replaced without tools, saving time and effort.
[0007] Optionally, a filter screen is fixedly connected inside the conical cylinder.
[0008] By adopting the above technical solution, impurities in the emulsion can be filtered out through the filter screen.
[0009] Optionally, a discharge port is fixedly connected to the bottom end of the vessel.
[0010] By adopting the above technical solution, the discharge of materials can be achieved.
[0011] Optionally, the connecting plate is made of iron.
[0012] By adopting the above technical solution, it is beneficial to achieve magnetic fixation of the connecting plate and the magnetic block.
[0013] Optionally, the connecting plate has a guide hole adapted to the guide post, and a rubber layer is adhered and fixed to the inner wall of the guide hole.
[0014] By adopting the above technical solution, noise can be prevented when the connecting plate slides on the guide post.
[0015] Optionally, the cylindrical body and the conical cylinder are an integral structure.
[0016] By adopting the above technical solution, it is beneficial to improve the firmness of the connection between the cylinder and the conical cylinder and avoid breakage.
[0017] Optionally, both the cylindrical body and the conical cylinder are made of stainless steel.
[0018] By adopting the above technical solutions, it is beneficial to improve the corrosion resistance of the cylinder and the conical cylinder and extend their service life.
[0019] Optionally, the bottom diameter of the conical cylinder is smaller than the inner diameter of the feed inlet.
[0020] By adopting the above technical solution, it is beneficial for the bottom end of the conical cylinder to enter the interior of the feed inlet, and the emulsion can be spilled onto the outside of the feed inlet.
[0021] Compared with the prior art, the beneficial effects of the technical solution of this application are as follows:
[0022] This technical solution utilizes the sliding guide mechanism of the connecting plate and guide column to achieve rapid positioning and installation of the cylinder. Combined with the pre-positioning adsorption of the magnetic block and the axial fixation of the locking nut, a double positioning and locking structure is formed to ensure the installation accuracy of the cylinder and prevent shaking. After the cylinder is installed in place, the bottom end of the conical cylinder automatically inserts into the inlet. Its conical surface can form a converging and guiding effect on the emulsion, ensuring that the fluid flows into the inlet stably and in a concentrated manner, reducing splashing or turbulence loss. The spiral guide pattern on the outer wall of the conical cylinder can guide the material to flow axially while generating rotational motion, forming a swirling flow field. Utilizing the density difference between impurities and emulsion, under the action of centrifugal force, the denser impurities gather to the outside of the swirling flow and are then intercepted by the filter screen, achieving efficient separation of impurities. Through the cooperation of the above structures, the cylinder can be installed by plugging and sucking, and the entire filter screen assembly can be replaced without tools, saving time and effort. Attached Figure Description
[0023] Other features, objects, and advantages of this invention will become more apparent from the following detailed description of non-limiting embodiments with reference to the accompanying drawings:
[0024] Figure 1 This is a schematic diagram of the internal structure of a filtration device at the feed inlet of an emulsification reactor according to the present invention.
[0025] Figure 2 This is a schematic diagram of the overall structure of a filtration device at the feed inlet of an emulsification reactor according to the present invention.
[0026] Figure 3 for Figure 1 A magnified schematic diagram of the local structure of region A;
[0027] Figure 4 This is a bottom view of the cylindrical structure of the filter device at the feed inlet of an emulsification kettle according to the present invention.
[0028] In the diagram: 1. Kettle body; 2. Cylinder body; 3. Discharge port; 4. Conical cylinder; 5. Spiral guide pattern; 6. Filter screen; 7. Feed inlet; 8. Locking nut; 9. Magnetic block; 10. Connecting plate; 11. Guide column; 12. Rubber layer. Detailed Implementation
[0029] Please see Figure 1-4This utility model provides a technical solution: a filtration device for the feed inlet of an emulsification reactor, comprising a reactor body 1, a feed inlet 7 and two guide pillars 11 fixedly connected to the top of the reactor body 1, the feed inlet 7 being located between the two guide pillars 11, magnetic blocks 9 fixedly sleeved at the bottom of the two guide pillars 11, connecting plates 10 slidably mounted on the two guide pillars 11, the connecting plates 10 being magnetically fixed to the magnetic blocks 9, locking nuts 8 being threaded onto the outside of the two guide pillars 11, the locking nuts 8 abutting against the connecting plates 10, a cylinder 2 fixedly connected between the two connecting plates 10, the cylinder 2 being sleeved outside the feed inlet 7, a conical cylinder 4 fixedly connected inside the cylinder 2, the bottom end of the conical cylinder 4 extending into the inside of the feed inlet 7, and a spiral guide pattern 5 provided on the inner wall of the conical cylinder 4.
[0030] In the technical solution of this utility model, a filter screen 6 is fixedly connected inside the conical cylinder 4; the filter screen 6 can filter impurities in the emulsion.
[0031] In the technical solution of this utility model, a discharge port 3 is fixedly connected to the bottom end of the vessel body 1, which enables the discharge of materials.
[0032] In the technical solution of this utility model, the connecting plate 10 is made of iron; this facilitates the magnetic fixation of the connecting plate 10 and the magnetic block 9.
[0033] In the technical solution of this utility model, the connecting plate 10 is provided with a guide hole that is adapted to the guide post 11, and a rubber layer 12 is attached and fixed to the inner wall of the guide hole; this can prevent the connecting plate 10 from generating noise when it slides on the guide post 11.
[0034] In the technical solution of this utility model, the cylinder 2 and the conical cylinder 4 are an integral structure; this is beneficial to improving the firmness of the connection between the cylinder 2 and the conical cylinder 4 and avoiding breakage.
[0035] In the technical solution of this utility model, both the cylinder 2 and the conical cylinder 4 are made of stainless steel; this is beneficial to improving the corrosion resistance of the cylinder 2 and the conical cylinder 4 and extending their service life.
[0036] In the technical solution of this utility model, the bottom diameter of the conical cylinder 4 is smaller than the inner diameter of the feed inlet 7; this facilitates the bottom of the conical cylinder 4 entering the interior of the feed inlet 7, and allows the emulsion to spill onto the outside of the feed inlet 7.
[0037] In use, the sliding guide of the connecting plate 10 and the guide column 11 enables the rapid positioning and installation of the cylinder 2. Combined with the pre-positioning adsorption of the magnetic block 9 and the axial fixation of the locking nut 8, a double positioning and locking structure is formed to ensure the installation accuracy of the cylinder 2 and prevent shaking. After the cylinder 2 is installed in place, the bottom end of the conical cylinder 4 automatically inserts into the feed inlet 7. Its conical surface can form a converging and guiding effect on the emulsion, ensuring that the fluid flows into the feed inlet 7 stably and in a concentrated manner, reducing splashing or turbulence loss. The spiral guide pattern 5 set on the outer wall of the conical cylinder 4 can guide the material to flow axially while generating rotational motion, forming a swirling flow field. Utilizing the density difference between impurities and emulsion, under the action of centrifugal force, the impurities with higher density gather to the outside of the swirling flow and are then intercepted by the filter screen 6, achieving efficient separation of impurities. Through the cooperation of the above structures, the cylinder 2 can be installed by plugging and sucking, and the entire filter screen 6 assembly can be replaced without tools, saving time and effort.
[0038] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A filtration device for the feed inlet of an emulsifying reactor, characterized in that: The vessel includes a vessel body (1), with a feed inlet (7) and two guide pillars (11) fixedly connected to the top of the vessel body (1). The feed inlet (7) is located between the two guide pillars (11). Magnetic blocks (9) are fixedly fitted at the bottom of the two guide pillars (11). Connecting plates (10) are slidably provided on the two guide pillars (11). The connecting plates (10) are magnetically fixed to the magnetic blocks (9). Locking nuts (8) are threaded onto the outside of the two guide pillars (11). The locking nuts (8) abut against the connecting plates (10). A cylinder (2) is fixedly connected between the two connecting plates (10). The cylinder (2) is fitted onto the outside of the feed inlet (7). A conical cylinder (4) is fixedly connected inside the cylinder (2). The bottom end of the conical cylinder (4) extends into the inside of the feed inlet (7). Spiral guide lines (5) are provided on the inner wall of the conical cylinder (4).
2. The filtration device for the feed inlet of an emulsifying reactor according to claim 1, characterized in that, A filter screen (6) is fixedly connected inside the conical cylinder (4).
3. The filtration device for the feed inlet of an emulsifying reactor according to claim 1, characterized in that, The bottom end of the vessel body (1) is fixedly connected to a discharge port (3).
4. The filtration device for the feed inlet of an emulsifying reactor according to claim 1, characterized in that, The connecting plate (10) is made of iron.
5. The filtration device for the feed inlet of an emulsifying reactor according to claim 1, characterized in that, The connecting plate (10) has a guide hole that is compatible with the guide post (11), and a rubber layer (12) is attached and fixed to the inner wall of the guide hole.
6. The filtration device for the feed inlet of an emulsifying reactor according to claim 1, characterized in that, The cylindrical body (2) and the conical cylinder (4) are an integral structure.
7. The filtration device for the feed inlet of an emulsifying reactor according to claim 1, characterized in that, Both the cylindrical body (2) and the conical cylinder (4) are made of stainless steel.
8. The filtration device for the feed inlet of an emulsifying reactor according to claim 1, characterized in that, The bottom diameter of the conical cylinder (4) is smaller than the inner diameter of the feed inlet (7).