A filter cartridge activated carbon adsorption device

Abstract

This utility model discloses a filter cartridge activated carbon adsorption device, including a frame, a lifting frame, a lifting plate, a transverse plate, a lifting support, and a drive mechanism. A first suction pump is installed on the lifting plate, and a second suction pump is installed on the transverse plate. A pressure wheel is installed on the lifting support, and the drive mechanism is installed on the lifting support. A plug rod is movably installed at the output end of the first suction pump, and an abutment rod is movably installed at the output end of the second suction pump. Both the first and second suction pumps have transmission wheels at their output ends, which are connected to the drive mechanism. The drive mechanism drives the abutment rod and the plug rod to rotate in the same direction through the transmission wheels. The filter cartridge activated carbon adsorption device provided by this utility model can drive the filter cartridge frame between the plug rod and the abutment rod to rotate. The pressure wheel on the lifting support is passively rotated by abutting against the outer wall of the filter cartridge frame, which can reduce motor failure damage, extend the service life of the equipment, and reduce maintenance and equipment costs during production.

Description

Technical Field

[0001] This utility model relates to the technical field of filter element production equipment, and more specifically to a filter element activated carbon adsorption device. Background Technology

[0002] In the production process of activated carbon filter elements, the filter element frame needs to be immersed in an activated carbon mixture to perform activated carbon adsorption. By adsorbing activated carbon onto the filter element frame, an activated carbon filter element is produced.

[0003] According to utility model patent application CN221335016U, published on 2024-07-16, a wet forming device for carbon rod filter elements is disclosed, including a forming structure. The forming structure includes a forming tank connected to a storage tank, a lifting frame movable up and down within the forming tank, and an adsorption mechanism movably mounted on the lifting frame. The adsorption mechanism includes an adsorption tube for fitting a filter element tube, an air extraction unit connected to the adsorption tube, and a driving unit for driving the adsorption tube to rotate. The adsorption tube descends with the forming tank, causing the filter element tube to enter the forming tank. The driving unit drives the adsorption tube to rotate, and the air extraction unit extracts air, so that carbon powder adheres to the filter element tube to form a carbon rod. Its main technical effect is: water and toner are mixed by a stirring structure and then fed into a storage tank. The storage tank feeds the water-toner mixture into a forming tank. The lifting frame descends and immerses the adsorption mechanism into the water-toner mixture. As the drive unit drives the adsorption tube to rotate and the air extraction unit extracts air, the toner adheres to the filter tube to form a carbon rod, realizing automated carbon rod forming and greatly improving production efficiency.

[0004] Existing activated carbon adsorption devices have an active rotating component driven by a motor on the frame, which drives the filter cartridge frame to rotate passively. Since the filter cartridge frame needs to be immersed in the solution, it is easy for water to enter and damage the motor. To address this issue, a new activated carbon adsorption device for filter cartridges is proposed, aiming to solve the problem of water entering and damaging the motor in existing activated carbon adsorption devices. Utility Model Content

[0005] The purpose of this invention is to provide a filter cartridge activated carbon adsorption device, which aims to solve the problem that activated carbon adsorption devices in the prior art are prone to damage to the motor due to water ingress.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] An activated carbon adsorption device for filter cartridges includes a frame and a lifting frame, and further includes a lifting plate, a transverse plate, a lifting bracket, and a driving mechanism. A first suction pump is provided on the lifting plate, and a second suction pump is provided on the transverse plate. A pressing wheel is provided on the lifting bracket, and the driving mechanism is provided on the lifting bracket. A plug rod is movably installed at the output end of the first suction pump, and an abutment rod is movably installed at the output end of the second suction pump. Both the first and second suction pumps are provided with transmission wheels, which are connected to the driving mechanism. The driving mechanism drives the abutment rod and the plug rod to rotate in the same direction through the transmission wheels.

[0008] Preferably, the drive mechanism includes a drive unit, a mounting base, a first sprocket, and a second sprocket. The mounting base is fixedly mounted on the lifting frame, the drive unit is fixedly mounted on the mounting base, the first sprocket is connected to the output end of the drive unit, the second sprocket is rotatably connected to the mounting base, and the second sprocket maintains a transmission connection with the first sprocket.

[0009] Preferably, the system also includes a transmission rod, which comprises a first universal joint, a second universal joint, and a telescopic rod. The first universal joint and the second universal joint are respectively connected to both ends of the telescopic rod. One end of one transmission rod is connected to the drive mechanism, and the other end is connected to the transverse plate. One end of the other transmission rod is connected to the transverse plate, and the other end is connected to the lifting plate, on which a first lifting unit is fixedly installed. The output end of the first lifting unit is fixedly connected to the lifting frame.

[0010] Preferably, both the first and second suction pumps have two drive wheels at their output ends. The drive wheels on two adjacent first suction pumps are connected by a chain, and the drive wheels on two adjacent second suction pumps are connected by a chain.

[0011] Preferably, a first connecting block is fixedly installed on the lifting plate, and a second connecting block is fixedly installed on the transverse plate. One end of one of the transmission rods is connected to the driving mechanism, and the other end is connected to one of the second connecting blocks. One end of the other transmission rod is connected to the first connecting block, and the other end is connected to the second connecting block.

[0012] Preferably, one of the transmission rods is connected to the transmission wheel on the transverse plate, and the other transmission rod is connected to the transmission wheel on the lifting plate.

[0013] Preferably, the lifting frame is provided with a second lifting unit, and the lifting plate is fixedly connected to the output end of the second lifting unit.

[0014] Preferably, the lifting frame is provided with a transverse moving unit, and the transverse moving plate is fixedly installed at the output end of the transverse moving unit.

[0015] Preferably, the frame is provided with a third lifting unit, and the lifting bracket is connected to the output end of the third lifting unit.

[0016] In the above technical solution, the activated carbon adsorption device for filter cartridges provided by this utility model has the following beneficial effects:

[0017] This utility model uses a drive mechanism to drive the transmission wheel at the output end of the first suction pump on the lifting plate and the transmission wheel at the output end of the second suction pump on the transverse plate to rotate in the same direction. This drives the filter element frame between the plug rod and the abutment rod to rotate. The pressure wheel on the lifting bracket is passively rotated by abutting against the outer wall of the filter element frame. This can reduce motor failure and damage, extend the service life of the equipment, and reduce maintenance and equipment costs during production. Attached Figure Description

[0018] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this utility model. For those skilled in the art, other drawings can be obtained based on these drawings.

[0019] Figure 1 This is a schematic diagram of the overall three-dimensional structure provided for an embodiment of the present utility model;

[0020] Figure 2 This is a schematic diagram of the installation of the first suction pump provided in an embodiment of the present utility model;

[0021] Figure 3 This is a schematic diagram of the internal structure of the frame provided in an embodiment of the present utility model;

[0022] Figure 4 A schematic diagram of the drive mechanism structure provided for an embodiment of this utility model.

[0023] Explanation of reference numerals in the attached figures:

[0024] 1. Frame; 11. First lifting unit; 12. Third lifting unit; 13. Support frame; 2. Lifting frame; 21. Second lifting unit; 22. Lateral movement unit; 3. Lifting plate; 31. First suction pump; 32. Connecting rod; 33. First connecting block; 4. Lateral movement plate; 41. Second suction pump; 42. Abutting rod; 43. Second connecting block; 5. Lifting bracket; 51. Pressing wheel; 6. Drive mechanism; 61. Drive unit; 62. Mounting base; 63. First sprocket; 64. Second sprocket; 7. Transmission wheel; 8. Transmission rod; 81. First universal joint; 82. Second universal joint; 83. Telescopic rod. Detailed Implementation

[0025] To enable those skilled in the art to better understand the technical solution of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings.

[0026] Please see Figure 1 —4, an activated carbon adsorption device for filter cartridges, comprising a frame 1 and a lifting frame 2, and further comprising a lifting plate 3, a transverse plate 4, a lifting bracket 5 and a driving mechanism 6. A first suction pump 31 is provided on the lifting plate 3, a second suction pump 41 is provided on the transverse plate 4, a pressing wheel 51 is provided on the lifting bracket 5, and the driving mechanism 6 is provided on the lifting bracket 5. A plug rod 32 is movably installed at the output end of the first suction pump 31, and a stop rod 42 is movably installed at the output end of the second suction pump 41. Both the output ends of the first suction pump 31 and the second suction pump 41 are provided with transmission wheels 7, which are connected to the driving mechanism 6. The driving mechanism 6 drives the stop rod 42 and the plug rod 32 to rotate in the same direction through the transmission wheels 7.

[0027] Specifically, the frame 1 is equipped with a solution tank, and the solution tank is equipped with a stirring mechanism. The activated carbon mixture in the solution tank is stirred by the stirring mechanism to achieve full adsorption. It should be noted that stirring the activated carbon mixture by the stirring mechanism is existing technology, and its working principle and structure will not be described in detail here. The lifting frame 2 is raised and lowered inside the frame 1.

[0028] It also includes a lifting plate 3, a transverse plate 4, a lifting bracket 5, and a drive mechanism 6. Specifically, the drive mechanism 6 is mounted on the lifting frame 2, the lifting bracket 5 is mounted on the frame 1, and a pressure wheel 51 is rotatably connected inside the lifting bracket 5. A first suction pump 31 is mounted on the lifting plate 3, and there are several first suction pumps 31 arranged in a linear array on the lifting plate 3. A second suction pump 41 is fixedly installed on the outer wall of one side of the transverse plate 4, and there are several second suction pumps 41. The filter elements are arranged in a linear array on the outer wall of the transverse plate 4. Furthermore, a plug rod 32 is provided on the output end of the first suction pump 31. The diameter of the plug rod 32 is adapted to the inner diameter of the filter element frame. The filter element frame can be directly plugged into the plug rod 32. An abutment rod 42 is movably installed on the output end of the second suction pump 41. The abutment rod 42 can abut against one end of the filter element frame, so that the filter element frame can be placed between the abutment rod 42 and the plug rod 32. The lifting frame 2 maintains the lifting movement, which allows the filter element frame to be immersed in the solution tank. A drive wheel 7 is connected to the output end of both the first suction pump 31 and the second suction pump 41. The drive wheel 7 at the output end of the first suction pump 31 is connected to the insertion rod 32, and the drive wheel at the output end of the second suction pump 41 is connected to the abutment rod 42. The drive mechanism 6 maintains a transmission connection with the drive wheel 7, driving the drive wheel 7 to rotate, which in turn drives the insertion rod 32 and the abutment rod 42 to rotate. This allows the filter element frame located between the insertion rod 32 and the abutment rod 42 to rotate, and it is lowered by the lifting frame 2. The solution is introduced into the solution hopper, and then the drive mechanism 6 drives the transmission wheel 7 to rotate, causing the filter element frame to rotate inside the solution hopper. The first suction pump 31 and the second suction pump 41 adsorb the activated carbon in the solution onto the filter element frame. After adsorption is completed, the lifting frame 2 is reset and lowered by the lifting bracket 5, so that the pressing wheel 51 on the lifting bracket 5 abuts against the filter element frame. The rotation of the filter element frame drives the pressing wheel 51 to rotate. By pressing the pressing wheel 51 against the filter element frame and rotating with the filter element frame, the water inside the filter element frame can be squeezed out.

[0029] This utility model uses a drive mechanism 6 to drive the transmission wheel 7 at the output end of the first suction pump 31 on the lifting plate 3 and the transmission wheel 7 at the output end of the second suction pump 41 on the transverse plate 4 to rotate in the same direction. This drives the filter element frame between the insertion rod 32 and the abutment rod 42 to rotate. The pressing wheel 51 on the lifting bracket 5 is passively rotated by abutting against the outer wall of the filter element frame. This can reduce motor failure and damage, extend the service life of the equipment, and reduce maintenance and equipment costs during production.

[0030] As an embodiment provided by this utility model, such as Figure 4As shown, the drive mechanism 6 includes a drive unit 61, a first sprocket 63, a second sprocket 64, and a mounting base 62. The mounting base 62 is fixedly installed on the outer wall of the top of the lifting frame 2. The drive unit 61 is fixedly installed on the mounting base 62. The first sprocket 63 is connected to the output end of the drive unit 61, and the second sprocket 64 is rotatably connected to the outer wall of one side of the mounting base 62. The first sprocket 63 and the second sprocket 64 are connected by a chain for transmission. The drive unit 61 can drive the first sprocket 63 to rotate, and then drive the second sprocket 64 to rotate via the chain. The drive unit 61 is specifically a drive motor. The drive unit 61 is installed on the lifting frame 2 via the mounting base 62. When the lifting frame 2 is immersed in the solution tank, the drive unit 61 is isolated from the solution. Therefore, a non-waterproof model of the drive unit 61 can be selected, which can reduce the production cost of the equipment. At the same time, isolation from the solution prevents water ingress and damage to the drive unit 61.

[0031] Furthermore, it also includes a transmission rod 8, such as Figure 3 As shown, the transmission rod 8 includes a first universal joint 81, a second universal joint 82, and a telescopic rod 83. The two ends of the telescopic rod 83 are respectively connected to the first universal joint 81 and the second universal joint 82. There are two transmission rods 8. One end of one transmission rod 8 is connected to the drive mechanism 6, and the other end is connected to the transverse plate 4. The other transmission rod 8 is connected to the transverse plate 4, and the other end is connected to the lifting plate 3. Specifically, a first connecting block 33 is fixedly installed on the outer wall of one side of the lifting block, and a second connecting block 43 is fixedly installed on the outer wall of the transverse plate 4. There are two second connecting blocks 43, which are symmetrically installed on the outer wall of one side of the transverse plate 4. The first universal joint 81 of one transmission rod 8 is connected to the second sprocket 64, and the second universal joint 82 at the other end is connected to one of the second connecting blocks 43. The first universal joint 81 at one end of the other transmission rod 8 is connected to the other second connecting block 43, and the second universal joint 82 at the other end is connected to the first connecting block 33.

[0032] Furthermore, such as Figure 4 As shown, there are two drive wheels 7 installed at the output ends of both the first suction pump 31 and the second suction pump 41, as shown. Figure 4 As shown, there are four first suction pumps 31 and four second suction pumps 41. One of the drive wheels 7 on the second suction pump 41, which is closer to the drive rod 8, is connected to the drive rod 8 via a chain. One of the drive wheels 7 on the first suction pump 31, which is closer to the other drive rod 8, is connected to the other drive rod 8 via a chain. Figure 4 As shown, each pair of adjacent first suction pumps 31 are connected by a drive wheel 7 and a chain mounted on the output end, and each pair of adjacent second suction pumps 41 are connected by a drive wheel 7 and a chain mounted on the output end.

[0033] Furthermore, such as Figure 2 As shown, a first lifting unit 11 is fixedly installed on the frame 1. The output end of the first lifting unit 11 is connected to the lifting frame 2. The first lifting unit 11 can drive the lifting frame 2 to maintain its vertical movement on the frame 1. The first lifting unit 11 is specifically a lifting cylinder.

[0034] A second lifting unit 21 is fixedly installed on the outer wall of one side of the lifting frame 2. The output end of the second lifting unit 21 passes through and extends to the other side of the lifting frame 2. The lifting plate 3 is fixedly installed on the output end of the second lifting unit 21. The lifting plate 3 can be driven by the second lifting unit 21 to keep the lifting plate 3 on the lifting frame 2 for lifting. The second lifting unit 21 is a lifting cylinder.

[0035] A transverse unit 22 is fixedly installed on the outer wall of one side of the lifting frame 2. The transverse plate 4 is fixedly installed on the output end of the transverse unit 22. The transverse unit 22 can drive the transverse plate 4 to reciprocate on the lifting frame 2. The transverse unit 22 drives the transverse plate 4 to keep moving, so that the insertion rod 32 and the abutment rod 42 keep abutting, thereby fixing the filter element frame between the first suction cylinder pump 31 and the second suction pump 41.

[0036] A support frame 13 is fixedly installed on the frame 1. A third lifting unit 12 is fixedly installed on the support frame 13. The output end of the third lifting unit 12 passes through the support frame 13. The lifting bracket 5 is fixedly connected to the output end of the third lifting unit 12. The lifting bracket 5 can be driven to maintain lifting through the third lifting unit 12.

[0037] Working principle:

[0038] By controlling the output end of the second lifting unit 21 to rise, the lifting plate 3 is driven to rise. At this time, the operator can insert the filter element skeleton that needs to be adsorbed into the insertion rod 32, and then the lifting plate 3 is reset.

[0039] The transverse unit 22 drives the transverse plate 4 to move, so that the abutment rod 42 abuts against the outer wall of the filter element frame. At this time, the filter element frame is located between the abutment rod 42 and the insertion rod 32.

[0040] The first lifting unit 11 drives the lifting frame 2 to be immersed in the solution tank. Then, the drive unit 61 drives the first sprocket 63 to rotate, which drives the second sprocket 64 to rotate via the chain. This drives one of the transmission rods 8 to rotate, and the rotation of one of the transmission rods 8 drives the transmission wheel 7 on the output end of the second suction pump 41 to maintain transmission. This synchronously drives the abutment rod 42 to rotate, and the rotation of the transmission wheel 7 drives the other transmission rod 8 to maintain rotation, which drives the transmission wheel 7 mounted on the first suction pump 31 to rotate. This causes the insertion rod 32 to maintain rotation. By design, the transmission wheel 7 on the first suction pump 31 and the transmission wheel 7 on the second suction pump 41, which are located in the same position, rotate in the same direction. This ensures that the filter element frame can rotate smoothly. While the filter element frame is rotating, the first suction pump 31 and the second suction pump 41 draw and adsorb activated carbon onto the filter element frame. After adsorption is completed, the first lifting unit 11 moves upward and resets.

[0041] The third lifting unit 12 drives the lifting bracket 5 to descend, so that the pressing wheel 51 abuts against the filter element frame. The drive mechanism 6 drives the filter element frame to rotate and abut against the pressing wheel 51, squeezing out excess water. After completion, the drive mechanism 6 stops rotating, the transverse unit 22 resets, the second lifting unit rises, and the operator takes out the processed filter element frame.

[0042] The adsorption device provided in this application can drive the filter element frame to rotate while adsorbing activated carbon, so as to ensure that the activated carbon adsorbed around the filter element frame is more uniform.

[0043] Those skilled in the art will understand that other similar connection methods can also achieve this utility model. For example, welding, bonding, or screwing.

[0044] The foregoing description only illustrates certain exemplary embodiments of the present invention. Undoubtedly, those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. A filter cartridge activated carbon adsorption device, comprising a frame (1) and a lifting frame (2), characterized in that, It also includes a lifting plate (3), a transverse plate (4), a lifting bracket (5), and a driving mechanism (6). The lifting plate (3) is equipped with a first suction pump (31), the transverse plate (4) is equipped with a second suction pump (41), the lifting bracket (5) is equipped with a pressing wheel (51), and the driving mechanism (6) is mounted on the lifting bracket (5). The first suction pump (31) has a plug rod (32) movably mounted at its output end, and the second suction pump (41) has a stop rod (42) movably mounted at its output end. Both the first suction pump (31) and the second suction pump (41) have a transmission wheel (7) at their output ends. The transmission wheel (7) is connected to the driving mechanism (6) and the driving mechanism (6) drives the stop rod (42) and the plug rod (32) to rotate in the same direction through the transmission wheel (7).

2. The activated carbon adsorption device for filter cartridges according to claim 1, characterized in that, The drive mechanism (6) includes a drive unit (61), a mounting base (62), a first sprocket (63), and a second sprocket (64). The mounting base (62) is fixedly mounted on the lifting frame (2). The drive unit (61) is fixedly mounted on the mounting base (62). The first sprocket (63) is connected to the output end of the drive unit (61). The second sprocket (64) is rotatably connected to the mounting base (62). The second sprocket (64) and the first sprocket (63) maintain a transmission connection.

3. The activated carbon adsorption device for filter cartridges according to claim 1, characterized in that, It also includes a transmission rod (8), which includes a first universal joint (81), a second universal joint (82) and a telescopic rod (83). The first universal joint (81) and the second universal joint (82) are respectively connected to both ends of the telescopic rod (83). One end of one of the transmission rods (8) is connected to the drive mechanism (6) and the other end is connected to the transverse plate (4). The other transmission rod (8) is connected to the transverse plate (4) and the other end is connected to the lifting plate (3).

4. The activated carbon adsorption device for filter cartridges according to claim 1, characterized in that, A first lifting unit (11) is fixedly installed on the frame (1), and the output end of the first lifting unit (11) is fixedly connected to the lifting frame (2).

5. The activated carbon adsorption device for filter cartridges according to claim 1, characterized in that, The first suction pump (31) and the second suction pump (41) each have two drive wheels (7) at their output ends. The drive wheels (7) on two adjacent first suction pumps (31) are connected by a chain in sequence. The drive wheels (7) on two adjacent second suction pumps (41) are connected by a chain in sequence.

6. The activated carbon adsorption device for filter cartridges according to claim 3, characterized in that, A first connecting block (33) is fixedly installed on the lifting plate (3), and a second connecting block (43) is fixedly installed on the transverse plate (4). One end of one of the transmission rods (8) is connected to the drive mechanism (6), and the other end is connected to one of the second connecting blocks (43). One end of the other transmission rod (8) is connected to the first connecting block (33), and the other end is connected to the second connecting block (43).

7. The activated carbon adsorption device for filter cartridges according to claim 3, characterized in that, One of the transmission rods (8) is connected to the transmission wheel (7) on the transverse plate (4), and the other transmission rod (8) is connected to the transmission wheel (7) on the lifting plate (3).

8. The activated carbon adsorption device for filter cartridges according to claim 1, characterized in that, The lifting frame (2) is provided with a second lifting unit (21), and the lifting plate (3) is fixedly connected to the output end of the second lifting unit (21).

9. The activated carbon adsorption device for filter cartridges according to claim 1, characterized in that, The lifting frame (2) is provided with a transverse unit (22), and the transverse plate (4) is fixedly installed at the output end of the transverse unit (22).

10. The activated carbon adsorption device for filter cartridges according to claim 1, characterized in that, The frame (1) is provided with a third lifting unit (12), and the lifting bracket (5) is connected to the output end of the third lifting unit (12).

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