An aluminum alloy ingot processing device with automatic feeding function

Abstract

This utility model relates to the field of aluminum alloy ingot processing technology, and in particular to an aluminum alloy ingot processing device with automatic feeding function. It includes a base, on which a processing mechanism is installed for pressing raw materials into chips. The processing mechanism includes: a main component, including a lower cylinder fixed to the top of the base; and a pressing component, including an upper cylinder fixed to the top of the lower cylinder. A shaft is fixed between the two ends inside the upper cylinder, and pressure rollers are rotatably mounted on both ends of the outer wall of the shaft. A turntable is rotatably mounted at the lower end inside the upper cylinder, and the turntable has several arrayed circular holes inside. A geared motor is installed inside the base. The device efficiently crushes aluminum alloy raw materials into uniform aluminum chips through rotary pressing. The geared motor drives the turntable to rotate, cooperating with the pressure rollers to generate multi-directional shearing force, ensuring consistent chip size. An automatic opening and closing mechanism controlled by an electric push rod enables precise opening and closing of the discharge port, ensuring production continuity and sealing, and significantly improving processing efficiency and quality.

Description

Technical Field

[0001] This utility model relates to the field of aluminum alloy ingot processing technology, specifically to an aluminum alloy ingot processing device with automatic feeding function. Background Technology

[0002] Aluminum ingots are alloys made from pure aluminum and recycled aluminum as raw materials, with other elements added according to international standards or special requirements to improve the shortcomings of pure aluminum in terms of castability, chemical properties and physical properties. They are suitable for casting and can give castings good performance. Aluminum alloy ingots are mainly used in many fields such as construction, power, packaging, transportation, chemical industry and daily consumer goods.

[0003] According to CN220717765U, a uniform-speed automatic feeding device for aluminum alloy ingot casting is disclosed. This technology discloses "a uniform-speed automatic feeding device for aluminum alloy ingot casting, which includes a fixed frame, a feeding hopper fixedly connected to the top of the fixed frame and communicating with the top of the fixed frame, a horizontally extending conveying pipe fixedly connected to the bottom of the fixed frame and communicating with the outer wall of the conveying pipe, a discharge pipe fixedly connected to the right bottom of the conveying pipe, two guide shafts rotatably connected between the front and rear inner walls of the fixed frame, multiple staggered levers fixedly connected to the outer walls of the two guide shafts, and a reducer and a motor fixedly connected to the front side wall of the fixed frame." The technical solution has the following effects: "the guide shafts are driven to rotate by a motor and a reducer, the two guide shafts rotate in opposite directions using gears, and the alloy material is fed into the conveying pipe in batches at a uniform speed through the levers, and then the material is conveyed by a reamer, avoiding the jamming of the equipment due to material accumulation, and ensuring the normal operation of the equipment while maintaining the conveying speed."

[0004] Existing automatic aluminum alloy ingot feeding devices suffer from discontinuous feeding processes and are prone to jamming. Traditional conveying mechanisms are prone to blockages at the feed inlet when feeding irregular aluminum ingots, leading to production interruptions and requiring manual intervention for cleaning, which seriously affects the operating efficiency of automated production lines. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides an aluminum alloy ingot processing device with automatic feeding function. It efficiently crushes aluminum alloy raw materials into uniform aluminum chips through rotary pressing. The geared motor drives the turntable to rotate and, together with the pressing roller, generates multi-directional shearing force to ensure that the chip size is consistent. The automatic opening and closing mechanism controlled by the electric push rod enables precise opening and closing of the discharge port, ensuring production continuity and sealing, and significantly improving processing efficiency and quality.

[0006] To achieve the above objectives, this utility model provides the following technical solution: an aluminum alloy ingot processing device with automatic feeding function, comprising a base, wherein a processing mechanism is provided on the base for pressing raw materials into chips, the processing mechanism comprising:

[0007] The main components include a lower cylindrical base fixed to the top of the base;

[0008] The pressing assembly includes an upper cylinder seat fixed to the top of the lower cylinder seat, a shaft fixed between the two ends inside the upper cylinder seat, pressure rollers rotatably mounted on both ends of the outer wall of the shaft, a turntable rotatably mounted on the lower end inside the upper cylinder seat, a number of circular holes arranged in an array inside the turntable, a reduction motor installed inside the base, a rotating shaft fixed to the output end of the reduction motor, and the turntable fixed to the upper end of the rotating shaft.

[0009] The discharge assembly is located on the lower cylinder seat and is used to control the discharge.

[0010] Preferably, the discharge assembly further includes a lower shaft seat fixed to the lower end of the outer wall of the lower cylinder seat, a bracket pivotally connected to the lower shaft seat, a support rod fixed to the lower end of the support rod, a shaft frame pivotally connected to the lower end of the support rod, a cover plate fixed to the inner end of the shaft frame, an upper shaft seat fixed to the upper outer wall of the lower cylinder seat, a connecting rod pivotally connected to the upper shaft seat, an electric push rod pivotally connected to the lower end of the connecting rod, and the output end of the electric push rod pivotally connected to the upper end of the support rod.

[0011] Preferably, the discharge assembly further includes limiting blocks fixed at the upper and lower ends inside the shaft frame and used to limit the support rod.

[0012] Preferably, the main body assembly further includes a discharge port fixed to the lower outer wall of the lower cylinder seat, and a feed hopper fixed to the top of the upper cylinder seat.

[0013] Preferably, the base, lower cylinder seat, upper cylinder seat and feed hopper are all connected by flanges.

[0014] Preferably, a material hopper is provided on one side of the base, and a screw conveyor is installed on the material hopper.

[0015] Beneficial effects

[0016] This invention provides an aluminum alloy ingot processing device with automatic feeding function. Compared with the prior art, it has the following advantages:

[0017] 1. After the raw material enters the upper cylinder, the rotating shaft driven by the geared motor rotates the turntable, while the pressure rollers mounted on the shaft apply continuous pressure to the raw material. This rotary pressing method subjectes the raw material to multi-directional shearing forces on the turntable surface, forming uniform aluminum chips after passing through the precisely distributed circular holes on the turntable; this not only improves crushing efficiency but also ensures the consistency of the size of the produced aluminum chips.

[0018] 2. The output end of the electric push rod drives the support rod to rotate, and at the same time the support rod drives the cover plate to open and close through the shaft frame, ensuring that the discharge port can achieve reliable sealing and opening according to production needs. Attached Figure Description

[0019] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0020] Figure 2 This is a schematic diagram of the processing mechanism in this utility model;

[0021] Figure 3 This is a schematic diagram of the pressing component in this utility model;

[0022] Figure 4 This is a cross-sectional view of the pressing component in this utility model;

[0023] Figure 5 This is a cross-sectional view of the discharge component in this utility model.

[0024] In the diagram: 1. Base; 2. Processing mechanism; 21. Main component; 211. Lower cylinder seat; 212. Discharge port; 213. Feed hopper; 22. Pressing component; 221. Upper cylinder seat; 222. Shaft; 223. Pressing roller; 224. Turntable; 225. Circular hole; 226. Gear motor; 227. Rotating shaft; 23. Discharge component; 231. Lower shaft seat; 232. Bracket; 233. Support rod; 234. Shaft frame; 235. Cover plate; 236. Limit block; 237. Upper shaft seat; 238. Connecting rod; 239. Electric push rod; 3. Material hopper; 4. Screw conveyor. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Please see Figure 1 - Figure 5 This utility model provides a technical solution: an aluminum alloy ingot processing device with automatic feeding function, including a base 1, on which a processing mechanism 2 is provided for pressing raw materials into chips, the processing mechanism 2 including:

[0027] The main component 21 includes a lower cylinder seat 211 fixed to the top of the base 1;

[0028] The pressing assembly 22 includes an upper cylinder seat 221 fixed to the top of the lower cylinder seat 211. A shaft 222 is fixed between the two ends inside the upper cylinder seat 221. A pressing roller 223 is rotatably installed on both ends of the outer wall of the shaft 222. A turntable 224 is rotatably installed at the lower end inside the upper cylinder seat 221. A plurality of circular holes 225 are arranged in an array inside the turntable 224. A reduction motor 226 is installed inside the base 1. A rotating shaft 227 is fixed to the output end of the reduction motor 226, and the turntable 224 is fixed to the upper end of the rotating shaft 227.

[0029] The discharge assembly 23 is mounted on the lower cylinder seat 211 and is used to control the discharge.

[0030] In this embodiment, after the raw material enters the upper cylinder seat 221, the rotating shaft 227 is driven by the geared motor 226 to rotate the turntable 224. At the same time, the pressure roller 223 mounted on the shaft 222 applies continuous pressure to the raw material. This rotary pressing method causes the raw material to be subjected to multi-directional shearing force on the surface of the turntable 224, and after passing through the precisely distributed circular holes 225 on the turntable 224, it forms uniform aluminum chips; this not only improves the crushing efficiency, but also ensures the uniformity of the size of the produced aluminum chips.

[0031] Specifically, the discharge assembly 23 also includes a lower shaft seat 231 fixed to the lower end of the outer wall of the lower cylinder seat 211. A bracket 232 is pivotally connected to the lower shaft seat 231. A support rod 233 is fixed to the lower end of the bracket 232. A shaft frame 234 is pivotally connected to the lower end of the support rod 233. A cover plate 235 is fixed to the inner end of the shaft frame 234. An upper shaft seat 237 is fixed to the upper outer wall of the lower cylinder seat 211. A connecting rod 238 is pivotally connected to the upper shaft seat 237. An electric push rod 239 is pivotally connected to the lower end of the connecting rod 238. The output end of the electric push rod 239 is pivotally connected to the upper end of the support rod 233.

[0032] In this embodiment, the output end of the electric push rod 239 drives the support rod 233 to rotate the bracket 232. At the same time, the support rod 233 drives the cover plate 235 to open and close through the shaft frame 234, ensuring that the discharge port 212 can reliably seal and open according to production needs.

[0033] Specifically, the discharge assembly 23 also includes limiting blocks 236 fixed at the upper and lower ends inside the shaft frame 234 and used to limit the support rod 233.

[0034] In this embodiment, the upper and lower limits of the support rod 233 are limited by the limiting block 236, so that the cover plate 235 can only rotate slightly between the support rod 233 and the shaft frame 234, thus avoiding the cover plate 235 from getting stuck with the lower cylinder seat 211 during the opening and closing process.

[0035] Specifically, the main component 21 also includes a discharge port 212 fixed to the lower outer wall of the lower cylinder seat 211, and a feed hopper 213 fixed to the top of the upper cylinder seat 221.

[0036] In this embodiment, the feed hopper 213 adopts a gradually expanding design, which facilitates the reception of aluminum alloy raw materials of different sizes and guides them smoothly into the processing area. Its inclined inner wall can effectively prevent material accumulation and blockage. The discharge port 212 is located below the lower cylinder seat 211. This low-position arrangement utilizes gravity to allow the processed aluminum chips to be discharged naturally.

[0037] Specifically, the base 1, lower cylinder seat 211, upper cylinder seat 221 and feed hopper 213 are all connected by flanges.

[0038] In this embodiment, the flange connection gives the bearing a modular feature, which facilitates the quick disassembly and maintenance of each functional component. When a component needs to be replaced or repaired, it can be disassembled separately without affecting other components.

[0039] Specifically, a material hopper 3 is provided on one side of the base 1, and a screw conveyor 4 is installed on the material hopper 3.

[0040] In this embodiment, the aluminum alloy scrap discharged from the discharge port 212 of the lower cylinder seat 211 falls directly into the material hopper 3, and is then conveyed to the next processing step by the screw conveyor 4.

[0041] The working principle and usage process of this utility model are as follows: First, after the raw material enters the upper cylinder seat 221, the rotating shaft 227 is driven by the reduction motor 226 to rotate the turntable 224. At the same time, the pressure roller 223 mounted on the shaft 222 applies continuous pressure to the raw material. This rotary pressing method causes the raw material to be subjected to multi-directional shearing force on the surface of the turntable 224, and after passing through the precisely distributed circular holes 225 on the turntable 224, it forms uniform aluminum chips; this not only improves the crushing efficiency but also ensures the uniformity of the size of the produced aluminum chips.

[0042] Then, the output end of the electric push rod 239 drives the support rod 233 to rotate the bracket 232. At the same time, the support rod 233 drives the cover plate 235 to open and close through the shaft frame 234, ensuring that the discharge port 212 can reliably seal and open according to production needs.

[0043] Finally, the aluminum alloy scrap discharged from the discharge port 212 of the lower cylinder seat 211 falls directly into the material hopper 3, and is then transported to the next processing step by the screw conveyor 4.

[0044] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0045] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An aluminum alloy ingot processing device with an automatic feeding function, including a base (1), characterized in that: A processing mechanism (2) is provided on the base (1) and is used to press raw materials into debris. The processing mechanism (2) includes: A main body component (21), including a lower cylinder base (211) fixed to the top of the base (1); A pressing component (22), including an upper cylinder base (221) fixed to the top of the lower cylinder base (211). A shaft rod (222) is fixed between the two ends inside the upper cylinder base (221). Pressing cutter rollers (223) are rotatably installed at both ends of the outer wall of the shaft rod (222). A turntable (224) is rotatably installed at the lower end inside the upper cylinder base (221). A number of circular holes (225) distributed in an array are formed inside the turntable (224). A reduction motor (226) is installed inside the base (1). The output end of the reduction motor (226) is fixed with a rotating shaft (227), and the turntable (224) is fixed to the upper end of the rotating shaft (227); A discharging component (23), which is arranged on the lower cylinder base (211) and is used to control discharging.

2. The aluminum alloy ingot processing device with an automatic feeding function according to claim 1, wherein: The discharging component (23) further includes a lower shaft seat (231) fixed to the lower end outer wall of the lower cylinder base (211). A bracket (232) is pivotally connected to the lower shaft seat (231). A support rod (233) is fixed to the lower end of the bracket (232). A shaft frame (234) is pivotally connected to the lower end of the support rod (233). A cover plate (235) is fixed to the inner end of the shaft frame (234). An upper shaft seat (237) is fixed to the upper end outer wall of the lower cylinder base (211). A connecting rod (238) is pivotally connected to the upper shaft seat (237). An electric push rod (239) is pivotally connected to the lower end of the connecting rod (238), and the output end of the electric push rod (239) is pivotally connected to the upper end of the support rod (233).

3. An aluminum alloy ingot processing device with an automatic feeding function according to claim 1, wherein: The discharging component (23) further includes limiting blocks (236) fixed to the upper and lower ends inside the shaft frame (234) and used to limit the support rod (233).

4. An aluminum alloy ingot processing device with an automatic feeding function according to claim 1, characterized in that: The main body component (21) further includes a discharging port (212) fixed to the lower end outer wall of the lower cylinder base (211). A feeding hopper (213) is fixed to the top of the upper cylinder base (221).

5. An aluminum alloy ingot processing device with an automatic feeding function according to claim 1, characterized in that: The base (1), the lower cylinder base (211), the upper cylinder base (221) and the feeding hopper (213) are all flange-connected.

6. The aluminum alloy ingot processing device with an automatic feeding function according to claim 1, characterized in that: A material hopper (3) is arranged on one side of the base (1), and a screw conveyor (4) is installed on the material hopper (3).

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