A blade-type PCD diamond tool

By designing a cutting-edge PCD diamond tool, the problems of accuracy and lifespan of existing tools in the machining of non-ferrous and non-metallic metals have been solved, achieving efficient and low-cost machining results.

CN224273337UActive Publication Date: 2026-05-26SHANGHAI YUHER DIAMOND TOOL

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHANGHAI YUHER DIAMOND TOOL
Filing Date
2025-05-16
Publication Date
2026-05-26

AI Technical Summary

Technical Problem

Existing cutting tools cannot simultaneously meet the requirements of high precision, surface finish, and long service life in the machining of non-ferrous and non-metallic metals, leading to increased production efficiency and costs.

Method used

Design a PCD diamond cutting tool with a blade-type structure, using a metal body, an inclined tool head mounting surface, and diamond cutting edges. The diamond particles are submicron in size, and the cutting edge cross-section is triangular. Specific angles and curvature designs are used to improve accuracy and wear resistance.

Benefits of technology

It achieves high-precision, mirror-like finish, and long tool life, reducing processing costs and the need for frequent tool changes, and improving production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model discloses a PCD diamond cutting tool with a blade-type structure, comprising: a metal cutting body structure, a rotating groove in the middle of the cutting body structure for an external rotating shaft to pass through; an inclined cutting head mounting surface at the outer end face of the cutting body structure; a diamond cutting head mounting seat at one corner of the inclined cutting head mounting surface; and a diamond cutting edge mounted on the diamond cutting head seat. The diamond cutting edge is a diamond cutting edge structure with a roughly triangular cross-section. A first vertical surface is provided on the outer periphery of the diamond cutting edge structure, and the first vertical surface is connected to a first inclined surface via a first arc surface. The radius of curvature R of the first arc surface is 0.5 mm, and the angle of the first rake angle is 2-3°. The angle of the second rake angle is 5-6°. The first inclined surface is radially inclined downwards and has a radial first rake angle and a radial second rake angle. This utility model adopts a blade-type design, which has high assembly and disassembly efficiency and low cost.
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Description

Technical Field

[0001] This utility model relates to the field of diamond tool manufacturing, specifically to a PCD diamond tool with a blade-type structure. Background Technology

[0002] In the field of machining non-ferrous and non-metallic materials, the requirements for various product specifications are extremely stringent.

[0003] Product precision is paramount, serving as a key factor in measuring product quality. High-precision machining ensures the dimensional accuracy of both non-ferrous and non-metallic components, meeting the requirements of various precision equipment. Even extremely minute dimensional deviations can affect the performance and stability of the entire device; therefore, precision must be controlled within an extremely small range.

[0004] Surface finish is equally important. A smooth and delicate processed surface not only enhances the product's appearance and texture, but more importantly, it reduces friction loss, lowers energy consumption, and extends the product's lifespan.

[0005] Tool life is also a crucial indicator. During turning, tools must possess excellent wear resistance and stability to minimize the increased costs and reduced production efficiency caused by frequent tool changes. Only by fully meeting these high requirements can high-quality non-ferrous and non-metallic machined products be produced. Utility Model Content

[0006] In order to overcome the above-mentioned defects of the prior art, the purpose of this utility model is to provide a PCD diamond tool with a blade-type structure.

[0007] To achieve the purpose of this utility model, the technical solution adopted is as follows:

[0008] A PCD diamond tool with a blade-type structure, comprising:

[0009] A metal blade structure with a rotating groove in the middle for an external rotating shaft to pass through;

[0010] An inclined blade mounting surface is provided on the outer end face of the blade body structure;

[0011] A diamond cutter head mounting base is provided at one corner of the inclined cutter head mounting surface;

[0012] A diamond cutting tool is provided on the diamond tool holder;

[0013] The diamond blade has a structure with a cross-section resembling a triangle.

[0014] The outer periphery of the diamond blade structure is provided with a first vertical surface, the first vertical surface is connected to a first inclined surface through a first arc surface, and the first inclined surface is provided with a first rake angle and a second rake angle;

[0015] The radius of curvature R of the first arc surface is 0.5 mm, and the angle of the first front angle is 2-3°;

[0016] The angle of the second front angle is 5-6°;

[0017] The first inclined surface is radially downward and is provided with a first radial front angle and a second radial front angle;

[0018] The first radial front angle is 1.3-1.5°;

[0019] The angle of the second radial front angle is 13-15°.

[0020] In a preferred embodiment of this utility model, the angle between the inclined blade mounting surface and the outer end face of the blade body structure is 5°.

[0021] In a preferred embodiment of this utility model, the first radial front angle is 1.4°.

[0022] In a preferred embodiment of this utility model, the angle of the second radial front angle is 15°.

[0023] The beneficial effects of this utility model are as follows:

[0024] This utility model discloses a PCD diamond tool with a blade-type structure, which adopts a blade-type design, resulting in high assembly and disassembly efficiency and low cost. Attached Figure Description

[0025] Figure 1 This is a schematic diagram of the structure of the present invention. Figure 1 .

[0026] Figure 2 This is a schematic diagram of the structure of the present invention. Figure 2 . Detailed Implementation

[0027] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. However, it should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit its scope. Furthermore, in the following descriptions, well-known structures and technologies have been omitted to avoid unnecessary confusion regarding the concept of this utility model.

[0028] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "top / bottom," etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description. They do not indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, terms such as "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0029] like Figure 1 As shown in Figure 2, a PCD diamond tool with a blade-type structure includes a metal tool body structure 100, where the metal material refers to tungsten carbide.

[0030] A rotating groove 101 is provided in the middle of the cutter body structure 100 for an external rotating shaft (not shown in the figure) to pass through.

[0031] Key points combined Figure 2 An inclined cutting head mounting surface 110 is provided at the outer end face 102 of the cutting body structure 100, and the angle between the inclined cutting head mounting surface 110 and the outer end face 102 of the cutting body structure 100 is 5°.

[0032] A diamond tool mount 120 is provided at one corner of the inclined tool mount surface 110.

[0033] A diamond cutting tool 200 is provided on the diamond tool holder 120. The diamond cutting tool 200 is made of PCD diamond material.

[0034] The diamond cutting tool 200 of this invention has diamond particles with a submicron particle size. Due to its excellent edge sharpness and retention, and ultra-fine particle structure, it is suitable for applications requiring mirror finish. It offers high efficiency, high quality, and stability for product development and processing, while also ensuring high precision and long tool life. This can effectively reduce processing costs and improve product competitiveness.

[0035] Key points combined Figure 1 The diamond cutting tool 200 has a triangular cross-section. A first vertical surface 210 is provided on the outer periphery of the diamond cutting tool structure. The first vertical surface 210 is connected to a first inclined surface 230 via a first arc surface 220. The first inclined surface 230 has a first rake angle 231 and a second rake angle 232. The angle of the first rake angle 231 is 2-3°, and the angle of the second rake angle 232 is 5-6°. In this embodiment, the angle of the first rake angle 231 is 2°, and the angle of the second rake angle 232 is 5°.

[0036] The radius of curvature R of the first arc surface 220 is 0.5 mm. The first inclined surface 230 is radially downward and is provided with a first radial front angle 233 and a second radial front angle 234. The angle of the first radial front angle 233 is 1.3-1.5°, and the angle of the second radial front angle 234 is 13-15°. In this embodiment, the angle of the first radial front angle 233 is 1.4°, and the angle of the second radial front angle 234 is 15°.

[0037] This utility model discloses a PCD diamond tool with a blade-type structure, which adopts a blade-type design, resulting in high assembly and disassembly efficiency and low cost.

[0038] It can effectively meet the rapid processing needs of the machining fields of non-ferrous metals and non-metals.

[0039] The above shows and describes the basic principles, main features, and advantages of this utility model.

[0040] Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope. All such changes and modifications fall within the scope of this utility model as defined by the appended claims and their equivalents.

Claims

1. A PCD diamond cutter of a blade construction, characterised in that, include: A metal blade structure with a rotating groove in the middle for an external rotating shaft to pass through; An inclined blade mounting surface is provided on the outer end face of the blade body structure; A diamond cutter head mounting base is provided at one corner of the inclined cutter head mounting surface; A diamond cutting tool is provided on the diamond cutting tool mounting base; The diamond blade has a structure with a cross-section resembling a triangle. The outer periphery of the diamond blade structure is provided with a first vertical surface, the first vertical surface is connected to a first inclined surface through a first arc surface, and the first inclined surface is provided with a first rake angle and a second rake angle; The radius of curvature R of the first arc surface is 0.5 mm, and the angle of the first front angle is 2-3°; The angle of the second front angle is 5-6°; The first inclined surface is radially downward and is provided with a first radial front angle and a second radial front angle; The first radial front angle is 1.3-1.5°; The angle of the second radial front angle is 13-15°.

2. The PCD diamond tool with a blade-type structure as described in claim 1, characterized in that, The angle between the inclined cutting head mounting surface and the outer end face of the cutting body structure is 5°.

3. The PCD diamond tool with a blade-type structure as described in claim 1, characterized in that, The first radial front angle is 1.4°.

4. A PCD diamond tool with a blade-type structure as described in claim 1, characterized in that, The angle of the second radial front angle is 14°.