An aluminum cutting mechanism with waste collection function

Abstract

This utility model relates to an aluminum cutting mechanism with a waste chip collection function. The key technical features are: a mounting plate, a fixed base, a cutting module, a first drive module, a second drive module, a protective cover, a collection module, and a control module; the fixed base is mounted on the upper surface of the mounting plate; the cutting module is slidably mounted on the fixed base; the first drive module is mounted on the fixed base, and its output end is connected to the cutting module via a transmission connection; the second drive module is mounted on the fixed base, and its output end passes through the mounting plate and is connected to a transmission component on the frame of the cutting machine; the protective cover is placed over the cutting end of the cutting module and is fixedly connected to the fixed base; the feed end of the collection module is connected to the protective cover; the overall structure is stable, easy to install, and allows for horizontal height adjustment of the cutting module, while also enabling systematic collection of cutting waste chips, preventing waste chips from splashing everywhere and affecting the working environment.

Description

Technical Field

[0001] This utility model relates to the field of cutting equipment technology, and more specifically, it relates to an aluminum cutting mechanism with a waste chip collection function. Background Technology

[0002] Aluminum is an alloy material with aluminum as its main component. Aluminum rods are melted and extruded to obtain aluminum materials with different cross-sectional shapes. When using aluminum materials, they often need to be cut into aluminum materials of different lengths for use.

[0003] Existing aluminum cutting requires specialized cutting equipment. However, existing aluminum cutting equipment on the market cannot adjust the horizontal height of the cutting blade according to the actual application. For example, utility model patent CN202222391374.3 discloses an automatic aluminum transport cutting machine, but this type of aluminum cutting machine cannot adjust the horizontal height of the cutting blade in the aluminum cutting mechanism according to the application. This results in the aluminum material being cut to a relatively uniform size, and it is difficult to effectively collect and process waste chips during the cutting process, causing waste chips to fly everywhere. Therefore, we propose an aluminum cutting mechanism with a waste chip collection function. Utility Model Content

[0004] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide an aluminum cutting mechanism with waste collection function to solve the technical problems existing in the background art.

[0005] The above-mentioned technical objective of this utility model is achieved through the following technical solution: an aluminum cutting mechanism with waste chip collection function, comprising: a mounting plate, a fixed base, a cutting module, a first driving module for driving the cutting module to lift or lower, a second driving module for driving the mounting plate to move laterally, a protective cover, a collection module for collecting cutting waste chips, and a control module; the fixed base is mounted on the upper surface of the mounting plate; the cutting module is slidably mounted on the fixed base; the first driving module is mounted on the fixed base, and its output end is connected to the cutting module in a transmission manner; the second driving module is mounted on the fixed base, and its output end passes through the mounting plate and is connected to a transmission component on the frame of the cutting machine in a transmission manner; the protective cover covers the cutting end of the cutting module and is fixedly connected to the fixed base; the feeding end of the collection module is connected to the protective cover; the control module is electrically connected to the cutting module, the collection module, the first driving module, and the second driving module respectively.

[0006] Optionally, the collection module includes: a collection bin with an opening, a conveyor belt for receiving waste debris transported by the protective cover, several rotating rollers, a first motor, and a suction funnel; the several rotating rollers are rotatably mounted inside the collection bin; the first motor is mounted outside the collection bin, and its output end is connected to the input end of any of the rotating rollers; the conveyor belt is wound around the several rotating rollers and located inside the collection bin; the conveyor belt is provided with several discharge holes for waste debris to pass through; the suction funnel is located on one side of the collection bin, and its inlet end is connected to the discharge holes through the collection bin; the outlet end of the suction funnel is connected to a dust collection device.

[0007] Optionally, the bottom of the protective cover is provided with a material discharge channel; the material discharge channel is connected to the material discharge hole on the conveyor belt.

[0008] Optionally, the cutting module includes: a cutting blade, a mounting base, a drive shaft, a second motor, and a drive mechanism; the mounting base is slidably mounted on the fixed base; the drive shaft is rotatably mounted on the mounting base; the cutting blade is mounted on one end of the drive shaft; the second motor is mounted on the mounting base; the input end of the drive belt is wound around the output end of the second motor, and its output end is wound around the other end of the drive shaft; a drive rack is provided on the mounting base; the drive rack is drively connected to the output end of the first drive module; and a protective cover is provided over the lower end of the cutting blade.

[0009] Optionally, the first drive module includes: a third motor, a first transmission gear adapted to the transmission rack, and a first reducer; the first reducer is mounted on the fixed base, and its output end passes through the fixed base and is fixedly connected to the first transmission gear; the first transmission gear meshes with the transmission rack; the third motor is fixedly connected to the first reducer, and its output end is drivenly connected to the input end of the first reducer.

[0010] Optionally, the second drive module includes: a fourth motor, a second reducer, and a second transmission gear; the second reducer is mounted on the mounting plate, and its output end passes through the mounting plate and is fixedly connected to the second transmission gear; the second transmission gear can be connected to the transmission components on the cutting machine; the fourth motor is fixedly connected to the second reducer, and its output end is connected to the input end of the second reducer.

[0011] Optionally, the bottom of the mounting plate is provided with several sliders that are slidably connected to the frame of the cutting machine.

[0012] This utility model has a stable overall structure and is easy to install. It can adjust the horizontal height of the cutting module and systematically collect cutting waste, preventing waste from flying everywhere and affecting the working environment. Attached Figure Description

[0013] Figure 1 This is an assembly drawing of this utility model;

[0014] Figure 2 This is a schematic diagram of the structure of each component during assembly of this utility model;

[0015] Figure 3 This is a schematic diagram showing the positional relationship between the cutting module and each component in this utility model.

[0016] In the diagram: 1. Mounting plate; 2. Fixing base; 3. Cutting module; 31. Cutting blade; 32. Mounting base; 33. Drive shaft; 34. Second motor; 35. Drive drive; 36. Drive rack; 4. First drive module; 41. Third motor; 42. First drive gear; 43. First reducer; 5. Second drive module; 51. Fourth motor; 52. Second reducer; 53. Second drive gear; 6. Protective cover; 7. Collection module; 71. Collection bin; 72. Conveyor belt; 73. Suction funnel; 8. Drop channel; 9. Slider. Detailed Implementation

[0017] To make the objectives, features, and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model are described in detail below with reference to the accompanying drawings. Several embodiments of this utility model are shown in the drawings. However, this utility model can be implemented in many different forms and is not limited to the embodiments described herein.

[0018] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances. The terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Therefore, a feature defined with "first" or "second" may explicitly or implicitly include one or more of that feature.

[0019] In this invention, unless otherwise expressly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" of the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature. The terms "vertical," "horizontal," "left," "right," "above," "below," and similar expressions are for illustrative purposes only and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed or operated in a specific orientation, and therefore should not be construed as limiting the invention.

[0020] The present invention will now be described in detail with reference to the accompanying drawings and embodiments.

[0021] like Figure 1 As shown in the figure, this utility model provides an aluminum cutting mechanism with a waste chip collection function, including: a mounting plate 1, a fixed base 2, a cutting module 3, a first drive module 4 for driving the cutting module 3 to lift or lower, a second drive module 5 for driving the mounting plate 1 to move laterally, a protective cover 6, a collection module 7 for collecting cutting waste chips, and a control module (not shown in the figure); the fixed base 2 is mounted on the upper end surface of the mounting plate 1; the cutting module 3 is slidably mounted on the fixed base 2; the first drive module 4 is mounted on the fixed base 2, and its output end is connected to the cutting module 3; the second drive module 5 is mounted on the fixed base 2, and its output end passes through the mounting plate 1 and is connected to the transmission component on the frame of the cutting machine; the protective cover 6 covers the cutting end of the cutting module 3 and is fixedly connected to the fixed base 2; the feeding end of the collection module 7 is connected to the protective cover 6; the control module (not shown in the figure) is electrically connected to the cutting module 3, the collection module 7, the first drive module 4, and the second drive module 5 respectively.

[0022] In this embodiment, as Figure 1-3As shown, mounting plate 1 is connected and installed on the aluminum cutting machine. The control module (not shown in the attached figure) includes various components such as a controller and an electrical control cabinet. The controller can be a microcontroller, MCU, PLC, or other controller that controls the orderly operation of various electrical components. In this embodiment, an MCU is selected. During operation, the first drive module 4 can drive the cutting module 3 to lift or lower, thereby achieving the horizontal cutting height of the cutting mechanism. The second drive module 5 drives the cutting module 3 and the first drive module 4 to move laterally on the aluminum cutting machine through mounting plate 1, so as to realize the cutting operation of aluminum materials of different specifications. During the cutting process, the waste generated falls to the working area of ​​the collection module 7 under the action of the protective cover 6, so as to systematically collect the waste and avoid the waste from splashing everywhere and affecting the working environment. The overall structure is stable and easy to install. It can realize the horizontal height adjustment of the cutting module 3, and at the same time, it can realize the systematic collection of cutting waste and avoid the waste from splashing everywhere and affecting the working environment.

[0023] Further, the collection module 7 includes: a collection bin 71 with an opening, a conveyor belt 72 for receiving waste debris transported and processed by the protective cover 6, a plurality of rotating rollers, a first motor (not shown in the figure), and a suction funnel 73; the plurality of rotating rollers are rotatably mounted inside the collection bin 71; the first motor (not shown in the figure) is mounted outside the collection bin 71, and its output end is connected to the input end of any of the drive rollers; the conveyor belt 72 is wound around the plurality of rotating rollers and is located inside the collection bin 71; the conveyor belt 72 is provided with a plurality of discharge holes for waste debris to pass through; the suction funnel 73 is located on one side of the collection bin 71, and its inlet end is connected to the discharge holes through the collection bin 71; the outlet end of the suction funnel 73 is connected to a dust collection device.

[0024] In this embodiment, as Figure 1-2 As shown, the suction funnel 73 is connected to a dust collection device to systematically collect the waste that falls into the conveyor belt 72 and the collection bin 71, preventing waste from splashing everywhere. At the same time, the waste is received by the conveyor belt 72 to avoid the accumulation of waste during the cutting process, which would affect the normal cutting operation.

[0025] Furthermore, a material discharge channel 8 is provided at the bottom of the protective cover 6; the material discharge channel 8 is connected to the material discharge hole on the conveyor belt 72.

[0026] Further, the cutting module 3 includes: a cutting blade 31, a mounting base 32, a transmission shaft 33, a second motor 34, and a transmission drive 35; the mounting base 32 is slidably mounted on the fixed base 2; the transmission shaft 33 is rotatably mounted on the mounting base 32; the cutting blade 31 is mounted on one end of the transmission shaft 33; the second motor 34 is mounted on the mounting base 32; the input end of the transmission belt is wound around the output end of the second motor 34, and its output end is wound around the other end of the transmission shaft 33; a transmission rack 36 is provided on the mounting base 32; the transmission rack 36 is connected to the output end of the first drive module 4; and the protective cover 6 covers the lower end of the cutting blade 31.

[0027] In this embodiment, as Figure 1-3 As shown, the second motor 34 is a servo motor. When working, the second motor 34 drives the transmission shaft 33 to rotate through the transmission belt, which in turn drives the cutting blade 31 mounted on the transmission shaft 33 to rotate, so as to realize the cutting operation of the two aluminum materials.

[0028] Furthermore, the first drive module 4 includes: a third motor 41, a first transmission gear 42 adapted to the transmission rack 36, and a first reducer 43; the first reducer 43 is mounted on the fixed base 2, and its output end passes through the fixed base 2 and is fixedly connected to the first transmission gear 42; the first transmission gear 42 is meshed with the transmission rack 36; the third motor 41 is fixedly connected to the first reducer 43, and its output end is drivenly connected to the input end of the first reducer 43.

[0029] In this embodiment, as Figure 1-3 As shown, the third motor 41 is a servo motor. When working, the third motor 41 drives the first reducer 43 to work, which in turn drives the first transmission gear 42 to rotate in the forward or reverse direction. Through the transmission rack 36 meshing with it, the cutting module 3 is driven to lift or lower, realizing the adjustment of the horizontal cutting height of the cutting module 3. The structure is stable and easy to install.

[0030] Furthermore, the second drive module 5 includes: a fourth motor 51, a second reducer 52, and a second transmission gear 53; the second reducer 52 is mounted on the mounting plate 1, and its output end passes through the mounting plate 1 and is fixedly connected to the second transmission gear 53; the second transmission gear 53 can be connected to the transmission components on the cutting machine; the fourth motor 51 is fixedly connected to the second reducer 52, and its output end is connected to the input end of the second reducer 52.

[0031] In this embodiment, as Figure 1-3As shown, the fourth motor 51 is a servo motor. When working, the fourth motor 51 drives the second reducer 52 to work, which in turn drives the second transmission gear 53 on the second reducer 52 to connect with the transmission components on the frame of the aluminum cutting machine, so as to drive the mounting plate 1 and the first drive module 4 and the cutting module 3 on the mounting plate 1 to move laterally on the frame, so as to perform cutting operations on aluminum materials of different specifications.

[0032] Furthermore, the bottom of the mounting plate 1 is provided with several sliders 9 that are slidably connected to the frame of the cutting machine.

[0033] This utility model discloses an aluminum cutting mechanism with waste collection function. The overall structure is stable and easy to install. It can adjust the horizontal height of the cutting module and systematically collect cutting waste, preventing waste from flying everywhere and affecting the working environment.

[0034] The above description is merely a preferred embodiment of this utility model. The protection scope of this utility model is not limited to the above embodiments. All technical solutions falling within the scope of this utility model's concept are protected. It should be noted that for those skilled in the art, any improvements and modifications made without departing from the principle of this utility model should also be considered within the protection scope of this utility model.

Claims

1. An aluminum cutting mechanism with waste chip collection function, characterized in that, include: The machine comprises a mounting plate, a fixed base, a cutting module, a first drive module for lifting or lowering the cutting module, a second drive module for driving the mounting plate to move laterally, a protective cover, a collection module for collecting cutting waste, and a control module. The fixed base is mounted on the upper surface of the mounting plate. The cutting module is slidably mounted on the fixed base. The first drive module is mounted on the fixed base, and its output end is connected to the cutting module. The second drive module is mounted on the fixed base, and its output end passes through the mounting plate and is connected to a transmission component on the frame of the cutting machine. The protective cover covers the cutting end of the cutting module and is fixedly connected to the fixed base. The feed end of the collection module is connected to the protective cover. The control module is electrically connected to the cutting module, the collection module, the first drive module, and the second drive module.

2. The aluminum cutting mechanism with waste chip collection function according to claim 1, characterized in that, The collection module includes: a collection bin with an opening, a conveyor belt for receiving waste debris transported by a protective cover, several rotating rollers, a first motor, and a suction funnel; the several rotating rollers are rotatably mounted inside the collection bin; the first motor is mounted outside the collection bin, and its output end is connected to the input end of any of the rotating rollers; the conveyor belt is wound around the several rotating rollers and located inside the collection bin; the conveyor belt is provided with several discharge holes for waste debris to pass through; the suction funnel is located on one side of the collection bin, and its inlet end is connected to the discharge holes through the collection bin; the outlet end of the suction funnel is connected to a dust collection device.

3. The aluminum cutting mechanism with waste collection function according to claim 2, characterized in that, The bottom of the protective cover is provided with a material discharge channel; the material discharge channel is connected to the material discharge hole on the conveyor belt.

4. The aluminum cutting mechanism with waste chip collection function according to claim 3, characterized in that, The cutting module includes: a cutting blade, a mounting base, a drive shaft, a second motor, and a drive mechanism; the mounting base is slidably mounted on the fixed base; the drive shaft is rotatably mounted on the mounting base; the cutting blade is mounted on one end of the drive shaft; the second motor is mounted on the mounting base; the input end of the transmission belt is wound around the output end of the second motor, and its output end is wound around the other end of the drive shaft; a transmission rack is provided on the mounting base; the transmission rack is connected to the output end of the first drive module; and a protective cover is provided over the lower end of the cutting blade.

5. The aluminum cutting mechanism with waste chip collection function according to claim 4, characterized in that, The first drive module includes: a third motor, a first transmission gear adapted to the transmission rack, and a first reducer; the first reducer is mounted on the fixed base, and its output end passes through the fixed base and is fixedly connected to the first transmission gear; the first transmission gear meshes with the transmission rack; the third motor is fixedly connected to the first reducer, and its output end is drivenly connected to the input end of the first reducer.

6. The aluminum cutting mechanism with waste chip collection function according to claim 1, characterized in that, The second drive module includes: a fourth motor, a second reducer, and a second transmission gear; the second reducer is mounted on the mounting plate, and its output end passes through the mounting plate and is fixedly connected to the second transmission gear; the second transmission gear can be connected to the transmission components on the cutting machine; the fourth motor is fixedly connected to the second reducer, and its output end is connected to the input end of the second reducer.

7. The aluminum cutting mechanism with waste chip collection function according to claim 1, characterized in that, The bottom of the mounting plate is provided with several sliders that are slidably connected to the frame of the cutting machine.

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