Aluminum shavings collection device and sawing equipment

Abstract

This utility model provides an aluminum chip collection device and a sawing equipment. The aluminum chip collection device includes: a chip collection component, comprising a chip collection cover and a chip collection trough. The chip collection cover surrounds the saw blade and has a chip outlet. The chip collection trough is located at the chip outlet. A folding cover is located above the chip collection trough. A chip suction component includes a chip suction trolley, a chip suction assembly mounted on the trolley, and a collection bucket. The collection bucket is connected to the chip collection trough via a chip suction pipe. The chip suction assembly sucks the aluminum chips into the collection bucket. By surrounding the saw blade with the chip collection cover, the aluminum chips generated by the saw blade are guided to the chip outlet and fall into the chip collection trough. The chip suction assembly sucks the aluminum chips from the chip collection trough into the collection bucket, thereby achieving the purpose of aluminum chip collection. At the same time, the mobility of the chip suction trolley facilitates inspection and maintenance, as well as subsequent production line adjustments, making it highly adaptable.

Description

Technical Field

[0001] This utility model relates to the technical field of aluminum processing equipment, and more specifically, to an aluminum chip collection device and a sawing device. Background Technology

[0002] Chip conveyors are mainly used to collect various metal and non-metal scraps generated by machines and transport them to the collection section. The collected scraps can be put back into the furnace for subsequent recycling.

[0003] Currently in the aluminum processing industry, after aluminum is cut by sawing equipment, the aluminum chips generated are mainly collected by chip conveyors for recycling. However, existing aluminum chip collection devices are usually large and immobile, making them inconvenient for inspection, maintenance, and subsequent production line adjustments, resulting in poor adaptability. Utility Model Content

[0004] Therefore, in order to solve the problems that existing aluminum chip collection devices are usually large in size and cannot be moved, making them inconvenient for inspection, maintenance, and subsequent production line adjustments, and have poor adaptability, this utility model provides an aluminum chip collection device and sawing equipment, the specific technical solution of which is as follows:

[0005] On one hand, an aluminum shavings collection device includes:

[0006] The chip collecting component includes a chip collecting cover and a chip collecting groove. The chip collecting cover surrounds the periphery of the saw blade and has a chip outlet. The chip collecting groove is located at the chip outlet.

[0007] A folding piano cover is positioned above the chip collection groove;

[0008] The chip suction component includes a chip suction trolley, a chip suction assembly and a collection bucket mounted on the chip suction trolley. The collection bucket is connected to the chip collection trough through a chip suction pipe, and the chip suction assembly sucks aluminum chips into the collection bucket.

[0009] The aforementioned aluminum chip collection device uses a chip collection hood surrounding the saw blade to guide the aluminum chips generated by the saw blade to the chip outlet and drop them onto the chip collection trough. The chip suction component then sucks the aluminum chips from the chip collection trough into the collection bucket, thereby achieving the purpose of aluminum chip collection. At the same time, the mobility of the chip suction trolley facilitates inspection, maintenance, and subsequent production line adjustments, making it highly adaptable to use.

[0010] Furthermore, the collection bucket includes an upper bucket body and a lower bucket body; the upper bucket body includes an inner bucket shell, an outer bucket shell disposed outside the inner bucket shell, and a chip-separating mesh disposed between the inner bucket shell and the outer bucket shell; the inner bucket shell is provided with a chip inlet communicating with a chip suction pipe and a chip drop outlet adapted to the lower bucket body; the outer bucket shell is provided with a chip suction outlet communicating with the chip suction assembly.

[0011] Furthermore, the bottom surface of the inner barrel shell is provided with a conical surface, and the chip-separating mesh is adapted to the conical surface.

[0012] Furthermore, the chip suction assembly includes a chip suction fan mounted on the chip suction trolley and a liquid collection unit; the chip suction fan is connected to the chip suction port and uses air pressure to collect the cutting fluid through the chip separator into the liquid collection unit.

[0013] Furthermore, the chip suction trolley includes a mobile frame and a housing mounted on the mobile frame; both the chip suction fan and the liquid collection unit are mounted in the housing; the housing wall is provided with a cooling fan for dissipating heat from the chip suction fan.

[0014] On the other hand, a sawing device includes a sawing apparatus and an aluminum chip collection device; the sawing apparatus includes a sawing frame, a clamping component and a sawing component disposed on the sawing frame, the clamping component is used to clamp a profile, and the sawing component is used to saw the clamped profile; the sawing component includes a fixed base and a sawing unit and a drive unit fixedly mounted on the sawing frame, the sawing unit includes a sliding base that can slide relative to the fixed base, a sawing motor disposed on the sliding base, a drive pulley, a synchronous belt, a driven pulley and a saw blade sequentially connected to the sawing motor; the drive unit is used to drive the sliding base to move relative to the fixed base.

[0015] Furthermore, it also includes a first conveying device disposed on the feed side of the sawing device and a second conveying device disposed on the discharge side of the sawing device; the first conveying device is used to convey the profile onto the sawing device; the second conveying device includes a second conveying component and a length-fixing component, the second conveying component includes a second frame and second conveying rollers spaced apart on the second frame, the second conveying component conveys the sawn profile out of the sawing frame by rotating the second conveying rollers, and the length-fixing component includes a length-fixing plate that can move up and down relative to the second frame.

[0016] Furthermore, the clamping component includes a first clamping plate disposed on the sawing machine frame, a clamping cylinder, and a second clamping plate disposed at the output rod end of the clamping cylinder, wherein a clamping space for clamping the profile is formed between the first clamping plate and the second clamping plate.

[0017] Furthermore, the second conveying device also includes a punching component disposed on the second frame, the punching component being used to punch holes in the clamped profile.

[0018] Furthermore, the first conveying device includes a first conveying mechanism, a material placement rack, and a material unloading robot. The first conveying mechanism includes a first frame and first conveying rollers spaced apart on the first frame. The material unloading robot is used to transport the profiles on the material placement rack onto the first conveying rollers. The first conveying mechanism transports the profiles to the sawing frame by rotating the first conveying rollers. Attached Figure Description

[0019] The present invention can be further understood from the following description taken in conjunction with the accompanying drawings. The components in the drawings are not necessarily drawn to scale; rather, the focus is on illustrating the principles of the embodiments. In different views, the same reference numerals designate corresponding parts.

[0020] Figure 1 This is a schematic diagram of the sawing equipment according to an embodiment of the present invention;

[0021] Figure 2 This is a schematic diagram of the structure of an aluminum chip collection device according to an embodiment of the present invention. Figure 1 ;

[0022] Figure 3 This is a structural cross-sectional view of an embodiment of the aluminum chip collection device of this utility model;

[0023] Figure 4 This is a schematic diagram of the structure of an aluminum chip collection device according to an embodiment of the present invention. Figure 2 ;

[0024] Figure 5 This is a schematic diagram of the sawing device according to an embodiment of the present invention. Figure 1 ;

[0025] Figure 6 This is a schematic diagram of the sawing device according to an embodiment of the present invention. Figure 2 ;

[0026] Figure 7 This is a schematic diagram of the sawing equipment described in one embodiment of the present invention. Figure 1 ;

[0027] Figure 8 This is a partial structural diagram of the sawing equipment described in one embodiment of the present invention. Figure 1 ;

[0028] Figure 9 This is a partial structural diagram of the sawing equipment described in one embodiment of the present invention. Figure 2 .

[0029] Explanation of reference numerals in the attached figures:

[0030] 1. Chip collecting component; 2. Chip suction component; 3. Sawing device; 4. Aluminum chip collecting device; 5. Sawing machine frame; 6. Clamping component; 7. Sawing component; 8. First conveying device; 9. Second conveying device;

[0031] 11. Chip collection hood; 12. Chip collection trough;

[0032] 101. Chip outlet;

[0033] 21. Chip suction cart; 22. Chip suction assembly; 23. Collection bin; 24. Chip suction pipe; 25. Upper bin; 26. Lower bin;

[0034] 211. Mobile frame; 212. Housing; 213. Cooling fan;

[0035] 221. Dust suction fan;

[0036] 251. Inner barrel shell; 252. Outer barrel shell; 253. Chip separator;

[0037] 201. Chip inlet; 202. Chip drop inlet; 203. Chip suction inlet;

[0038] 61. First clamping plate; 62. Clamping cylinder; 63. Second clamping plate;

[0039] 71. Mounting base; 72. Sawing unit; 73. Drive unit;

[0040] 721. Sliding seat; 722. Sawing motor; 723. Drive pulley; 724. Driven pulley;

[0041] 81. First conveying mechanism; 82. Material placement rack; 83. Unloading robot;

[0042] 811. First frame; 812. First conveyor roller;

[0043] 91. Second conveying component; 92. Length-fixing component; 93. Drilling component;

[0044] 911. Second frame; 912. Second conveyor roller;

[0045] 921. Fixed length board. Detailed Implementation

[0046] To make the objectives, technical solutions, and advantages of this utility model clearer, the following detailed description is provided in conjunction with its embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the utility model and do not limit its scope of protection.

[0047] It should be noted that when an element is referred to as being "fixed to" another element, it can be directly attached to the other element or there may be an intervening element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or there may be an intervening element. The terms "vertical," "horizontal," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only possible implementation.

[0048] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0049] In this utility model, "first" and "second" do not represent a specific quantity or order, but are merely used to distinguish names.

[0050] On the one hand, such as Figure 1 and Figure 2 , Figure 3 , Figure 4 As shown, an aluminum shavings collection device according to one embodiment of the present invention includes:

[0051] The chip collecting component 1 includes a chip collecting cover 11 and a chip collecting groove 12. The chip collecting cover 11 surrounds the periphery of the saw blade and has a chip outlet 101. The chip collecting groove 12 is located at the chip outlet 101.

[0052] A folding piano cover (not shown in the figure) is positioned above the chip collection groove 12;

[0053] The chip suction component 2 includes a chip suction trolley 21, a chip suction assembly 22 and a collection bucket 23 disposed on the chip suction trolley 21. The collection bucket 23 is connected to the chip collection trough 12 through a chip suction pipe 24. The chip suction assembly 22 sucks aluminum chips into the collection bucket 23.

[0054] The aforementioned aluminum chip collection device surrounds the saw blade with a chip collection cover 11. The chip collection cover 11 guides the aluminum chips generated by the saw blade to the chip outlet 101 and drops them onto the chip collection trough 12. The chip suction component 22 sucks the aluminum chips from the chip collection trough 12 into the collection bucket 23, thereby achieving the purpose of aluminum chip collection. At the same time, the mobility of the chip suction trolley 21 facilitates its inspection and maintenance as well as subsequent production line adjustments, making it highly adaptable to use.

[0055] Specifically, when the saw blade rotates to cut the profile, aluminum chips are generated and thrown out with the rotation of the saw blade. The chip collection cover 11 is used to prevent the aluminum chips from flying around. At the same time, the aluminum chips are collected in the chip outlet 101 by hitting the chip collection cover 11, and fall from the chip outlet 101 onto the chip collection groove 12.

[0056] like Figure 1 and Figure 3 As shown, in one embodiment, the collection bucket 23 includes an upper bucket body 25 and a lower bucket body 26; the upper bucket body 25 includes an inner bucket shell 251, an outer bucket shell 252 disposed outside the inner bucket shell 251, and a chip-separating mesh 253 disposed between the inner bucket shell 251 and the outer bucket shell 252. The inner bucket shell 251 has a chip inlet 201 communicating with the chip suction pipe 24 and a chip drop outlet 202 adapted to the lower bucket body 26. The outer bucket shell 252 has a chip suction outlet 203 communicating with the chip suction assembly 22. Since a saw blade generates a large amount of heat when cutting aluminum profiles, prolonged cutting can lead to heat accumulation and affect the cutting effect. Therefore, cutting fluid is usually used for cooling. Thus, the chip suction assembly 22 generates a large suction force at the chip suction port 203, causing aluminum chips and cutting fluid to pass through the chip suction pipe 24, the chip inlet 201, and the inner barrel shell 251 in sequence. The aluminum chips can only be blocked below the chip screen 253 and fall from the chip drop port 202 into the lower barrel 26. The cutting fluid can pass through the chip screen 253 and leave the collection barrel 23 from the chip suction port 203.

[0057] In one embodiment, the bottom surface of the inner barrel shell 251 is provided with a conical surface, and the chip separator 253 is adapted to the conical surface. In this way, the conical surface can facilitate the falling of aluminum chips from the chip outlet 202 into the lower barrel body 26 when the accumulated weight is too large.

[0058] In one embodiment, the chip suction assembly 22 includes a chip suction fan 221 mounted on the chip suction trolley 21 and a liquid collection unit (not shown in the figure); the chip suction fan 221 is connected to the chip suction port 203 and uses air pressure to collect the cutting fluid through the chip separator 253 into the liquid collection unit.

[0059] In one embodiment, the chip removal cart 21 includes a movable frame 211 and a housing 212 mounted on the movable frame 211; the chip removal fan 221 and the liquid collection unit are both located in the housing 212; a cooling fan 213 for dissipating heat from the chip removal fan 221 is provided on the wall of the housing 212. Thus, by placing both the chip removal fan 221 and the liquid collection unit inside the housing 212, dust accumulation on the chip removal fan 221 and the liquid collection unit is prevented; simultaneously, the cooling fan 213 dissipates heat from the chip removal fan 221 inside the housing 212, ensuring that the operating temperature of the chip removal fan 221 is maintained at a suitable level.

[0060] On the other hand, such as Figure 1 and Figure 5 , Figure 6 As shown, a sawing device according to one embodiment of the present invention includes a sawing device 3 and an aluminum chip collection device 4; the sawing device 3 includes a sawing frame 5, a clamping component 6 and a sawing component 7 disposed on the sawing frame 5, the clamping component 6 is used to clamp the profile, and the sawing component 7 is used to saw the clamped profile; the sawing component 7 includes a fixed base 71 fixedly installed on the sawing frame 5, a sawing unit 72 and a drive unit 73, the sawing unit 72 includes a sliding base 721 that can slide relative to the fixed base 71, a sawing motor 722 disposed on the sliding base 721, a driving pulley 723, a synchronous belt, a driven pulley 724 and a saw blade that are sequentially connected to the sawing motor 722; the drive unit 73 is used to drive the sliding base 721 to move relative to the fixed base 71. Thus, the sawing motor 722 sequentially drives the drive pulley 723, the synchronous belt, the driven pulley 724, and the saw blade, thereby using the saw blade to cut the profile.

[0061] In one embodiment, the drive unit 73 includes a drive cylinder; the fixed end of the drive cylinder is hinged to the fixed seat 71, and the telescopic end is hinged to the sliding seat 721. Thus, the drive cylinder drives the sliding seat 721 to move relative to the fixed seat 71, thereby completing the sawing action of the saw blade cutting the profile.

[0062] like Figure 7 and Figure 8 , Figure 9 As shown, in one embodiment, it further includes a first conveying device 8 disposed on the feed side of the sawing device 3 and a second conveying device 9 disposed on the discharge side of the sawing device 3; the first conveying device 8 is used to convey the profile to the sawing device 3; the second conveying device 9 includes a second conveying component 91 and a length-fixing component 92, the second conveying component 91 includes a second frame 911 and a second conveying roller 912 spaced apart on the second frame 911, the second conveying component 91 conveys the sawn profile out of the sawing frame 5 by rotating the second conveying roller 912, and the length-fixing component 92 includes a length-fixing plate 921 that can move up and down relative to the second frame 911.

[0063] In one embodiment, the clamping component 6 includes a first clamping plate 61 disposed on the sawing frame 5, a clamping cylinder 62, and a second clamping plate 63 disposed at the output rod end of the clamping cylinder 62. A clamping space for clamping the profile is formed between the first clamping plate 61 and the second clamping plate 63. Thus, the profile is conveyed into the clamping space by the first conveying device 8, and the second clamping plate 63 is driven by the clamping cylinder 62 to move closer to the first clamping plate 61 to clamp the profile.

[0064] In one embodiment, the second conveying device 9 further includes a punching component 93 disposed on the second frame 911, the punching component 93 being used to punch holes in the clamped profile.

[0065] like Figure 9 As shown, in one embodiment, the first conveying device 8 includes a first conveying mechanism 81, a material rack 82, and a material unloading robot 83. The first conveying mechanism 81 includes a first frame 811 and first conveying rollers 812 spaced apart on the first frame 811. The material unloading robot 83 is used to transport the profiles on the material rack 82 onto the first conveying rollers 812. The first conveying mechanism 81 conveys the profiles to the sawing frame 5 by rotating the first conveying rollers 812.

[0066] The technical features of the above embodiments can be combined in any way. For the sake of brevity, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0067] The embodiments described above are merely illustrative of several implementations of this utility model, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these all fall within the protection scope of this utility model. Therefore, the protection scope of this utility model patent should be determined by the appended claims.

Claims

1. An aluminum shavings collection device, characterized in that, include: The chip collecting component (1) includes a chip collecting cover (11) and a chip collecting groove (12). The chip collecting cover (11) surrounds the periphery of the saw blade and has a chip outlet (101). The chip collecting groove (12) is located at the chip outlet (101). A folding piano cover is positioned above the chip collection groove (12); The chip suction component (2) includes a chip suction trolley (21), a chip suction assembly (22) and a collection bucket (23) disposed on the chip suction trolley (21). The collection bucket (23) is connected to the chip collection trough (12) through a chip suction pipe (24). The chip suction assembly (22) sucks aluminum chips into the collection bucket (23).

2. The aluminum shavings collection device according to claim 1, characterized in that, The collection bucket (23) includes an upper bucket body (25) and a lower bucket body (26); The upper barrel (25) includes an inner barrel shell (251), an outer barrel shell (252) disposed outside the inner barrel shell (251), and a chip screen (253) disposed between the inner barrel shell (251) and the outer barrel shell (252). The inner barrel shell (251) is provided with a chip inlet (201) communicating with the chip suction pipe (24) and a chip drop outlet (202) adapted to the lower barrel (26). The outer barrel shell (252) is provided with a chip suction outlet (203) communicating with the chip suction assembly (22).

3. The aluminum shavings collection device according to claim 2, characterized in that, The bottom surface of the inner barrel shell (251) is provided with a conical surface, and the chip separator (253) is adapted to the conical surface.

4. The aluminum shavings collection device according to claim 3, characterized in that, The chip suction assembly (22) includes a chip suction fan (221) mounted on the chip suction trolley (21) and a liquid collection unit; The chip suction fan (221) is connected to the chip suction port (203) and uses air pressure to collect the cutting fluid through the chip separator (253) into the liquid collection unit.

5. The aluminum shavings collection device according to claim 4, characterized in that, The dust collection cart (21) includes a mobile frame (211) and a box (212) mounted on the mobile frame (211); Both the chip suction fan (221) and the liquid collection unit are installed in the housing (212); The housing (212) is equipped with a cooling fan (213) on its wall for dissipating heat from the chip suction fan (221).

6. A sawing device, characterized in that, It includes a sawing device (3) and an aluminum chip collection device (4) as described in any one of claims 1 to 5; The sawing device (3) includes a sawing frame (5), a clamping component (6) and a sawing component (7) disposed on the sawing frame (5). The clamping component (6) is used to clamp the profile, and the sawing component (7) is used to saw the clamped profile. The sawing component (7) includes a fixed base (71) and a sawing unit (72) and a drive unit (73) fixedly installed on the sawing frame (5). The sawing unit (72) includes a sliding base (721) that can slide relative to the fixed base (71), a sawing motor (722) provided on the sliding base (721), a drive pulley (723) that is sequentially connected to the sawing motor (722), a synchronous belt, a driven pulley (724) and a saw blade. The drive unit (73) is used to drive the sliding seat (721) to move relative to the fixed seat (71).

7. A sawing device according to claim 6, characterized in that, It also includes a first conveying device (8) disposed on the feed side of the sawing device (3) and a second conveying device (9) disposed on the discharge side of the sawing device (3); The first conveying device (8) is used to convey the profile to the sawing device (3); The second conveying device (9) includes a second conveying component (91) and a length-fixing component (92). The second conveying component (91) includes a second frame (911) and a second conveying roller (912) spaced apart on the second frame (911). The second conveying component (91) conveys the sawed profile out of the sawing frame (5) by rotating the second conveying roller (912). The length-fixing component (92) includes a length-fixing plate (921) that can move up and down relative to the second frame (911).

8. A sawing device according to claim 6, characterized in that, The clamping component (6) includes a first clamping plate (61) disposed on the sawing frame (5), a clamping cylinder (62), and a second clamping plate (63) disposed at the output rod end of the clamping cylinder (62), wherein a clamping space for clamping the profile is formed between the first clamping plate (61) and the second clamping plate (63).

9. A sawing device according to claim 7, characterized in that, The second conveying device (9) further includes a punching component (93) disposed on the second frame (911), the punching component (93) being used to punch holes in the clamped profile.

10. A sawing device according to claim 7, characterized in that, The first conveying device (8) includes a first conveying mechanism (81), a material rack (82), and a material unloading robot (83). The first conveying mechanism (81) includes a first frame (811) and first conveying rollers (812) spaced apart on the first frame (811). The material unloading robot (83) is used to transport the profiles on the material rack (82) to the first conveying rollers (812). The first conveying mechanism (81) transports the profiles to the sawing frame (5) by rotating the first conveying rollers (812).

Images