Material handling structure of laser welding equipment

Abstract

This utility model relates to the field of laser welding equipment technology, and in particular to the material handling structure of laser welding equipment, including a vibratory feeder module, a vibratory feeder main body handling module, and a detection component; a fixed base is provided at the lower end of the vibratory feeder module, the vibratory feeder main body handling module is provided at the upper end of the fixed base, a main body turnover turntable is provided at the upper end of the fixed base, a weldment main body handling module is provided at the upper end of the fixed base, a first welding turntable is provided at the upper end of the fixed base, an accessory cutting tool is provided at the upper end of the fixed base, and a first post-weld handling module is provided at the upper end of the fixed base; this device welds parts and accessories through a fully automatic material handling method, reducing manpower and improving production efficiency, thereby solving the problems of low efficiency and inability to meet customer production capacity requirements due to manual jigs and semi-automatic spot welding, which rely on manual placement and manual semi-automatic laser welding, resulting in low efficiency, low production capacity, easy defective output, and failure to achieve mass production efficiency.

Description

Technical Field

[0001] This utility model relates to the field of laser welding equipment technology, and in particular to the material loading and handling structure of laser welding equipment. Background Technology

[0002] Laser welding equipment is a device that uses a high-energy-density laser beam as a heat source for welding. Its working principle involves a laser generator producing a laser beam, which is then focused and transmitted by an optical system onto the area to be welded. When the laser beam irradiates the workpiece surface, the material rapidly absorbs the laser energy, reaching its melting point or even vaporizing, thereby achieving the joining of the materials.

[0003] The existing material handling structure of laser welding equipment, which relies on manual jigs and semi-automatic spot welding, is inefficient and cannot meet customer production capacity requirements. It relies on manual placement and semi-automatic laser welding, resulting in low efficiency, low production capacity, and easy defective products, and it cannot achieve mass production efficiency.

[0004] Therefore, regarding the material handling structure of laser welding equipment, most manual jigs combined with semi-automatic spot welding are inefficient and cannot meet customer production capacity requirements. Relying on manual placement and semi-automatic laser welding results in low efficiency, low production capacity, and a high risk of defective products being shipped out, failing to achieve mass production efficiency. A new material handling structure for laser welding equipment can be designed. By using a fully automated material handling method, welding of parts and accessories is performed, reducing manpower and improving production efficiency. This solves the problems of low efficiency and low production capacity caused by manual jigs combined with semi-automatic spot welding, which cannot meet customer production capacity requirements, and the high risk of defective products being shipped out, failing to achieve mass production efficiency. Utility Model Content

[0005] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a loading and handling structure for laser welding equipment. This loading and handling structure for laser welding equipment aims to solve the technical problems that under the existing technology, most manual jigs and manual semi-automatic spot welding are inefficient and cannot meet the customer's production capacity requirements. They rely on manual placement and manual semi-automatic laser welding, which is inefficient, has low production capacity, is prone to defective products, and cannot achieve mass production efficiency.

[0006] The technical solution of this utility model is as follows: a material handling structure for laser welding equipment, including a vibratory feeder module, a vibratory feeder main handling module, and a detection component; a fixed base is provided at the lower end of the vibratory feeder module, the vibratory feeder main handling module is provided at the upper end of the fixed base, a main body turnover turntable is provided at the upper end of the fixed base, a weldment main handling module is provided at the upper end of the fixed base, a first welding turntable is provided at the fixed base, an accessory cutting device is provided at the upper end of the fixed base, a first post-welding handling module is provided at the upper end of the fixed base, a welding turnover turntable is provided at the upper end of the fixed base, a laser spot welding device is provided at the upper end of the fixed base, a folding station is provided at the upper end of the fixed base, and a second welding turntable is provided at the upper end of the fixed base.

[0007] Preferably, the detection component includes a finished product handling module, a CCD camera is mounted on the upper end of the fixed base, a material feeding rack is mounted on the upper end of the fixed base, and a material receiving and feeding station is mounted on the upper end of the fixed base.

[0008] As a preferred embodiment, the vibratory feeder main handling module, the weldment main handling module, the first welding post-handling module, and the finished product handling module are mainly composed of a support frame, a nylon tank drag chain, a motor, a slide rail, a slide table, a robotic arm, and grippers.

[0009] As a preferred option, the vibratory feeder module mainly consists of a motor, spring, hopper, track, and slot.

[0010] As a preferred embodiment, the main turntable, the welding turntable, and the second welding turntable are mainly composed of a turntable, a horizontal shaft, a gear set, and a motor.

[0011] As a preferred option, laser spot welding equipment mainly consists of a laser, a worktable, tooling fixtures, slide rails, slide tables, and support frames.

[0012] As a preferred option, a CCD camera mainly consists of a base, a slide bar, a movable block, a lens, and an industrial control computer.

[0013] The beneficial effects of this utility model are:

[0014] Compared to the traditional material handling structure of laser welding equipment, most manual jigs and semi-automatic spot welding are inefficient and cannot meet customer production capacity requirements. They rely on manual placement and semi-automatic laser welding, resulting in low efficiency, low production capacity, and a high risk of defective products failing to achieve mass production efficiency. This device uses a fully automatic material handling method to weld parts and accessories, reducing manpower and improving production efficiency. This solves the problems of low efficiency and low production capacity caused by manual jigs and semi-automatic spot welding, which are common in most manual welding equipment. Attached Figure Description

[0015] Figure 1 The diagram shown is a three-dimensional structural schematic of the material handling structure of the laser welding equipment of this utility model.

[0016] Figure 2 The diagram shown is a three-dimensional structural schematic of the vibratory feeder module of the laser welding equipment of this utility model, which is a material handling structure.

[0017] Figure 3 The diagram shown is a three-dimensional structural schematic of the vibratory feeder main transport module of the laser welding equipment of this utility model.

[0018] Figure 4 The diagram shown is a three-dimensional structural schematic of the main rotating turntable of the material handling structure of the laser welding equipment of this utility model.

[0019] Figure 5 The diagram shows a three-dimensional structural schematic of the first welding turntable of the loading and transporting structure of the laser welding equipment of this utility model.

[0020] Figure 6 The diagram shown is a three-dimensional structural illustration of the attachment cutting of the loading and handling structure of the laser welding equipment of this utility model.

[0021] Figure 7 The diagram shown is a three-dimensional structural schematic of the first post-welding transport module of the laser welding equipment of this utility model.

[0022] Figure 8 The diagram shown is a three-dimensional structural schematic of the laser spot welding equipment, which is the material handling structure of the laser welding equipment of this utility model.

[0023] Figure 9 The diagram shown is a three-dimensional structural schematic of the finished product handling module of the laser welding equipment of this utility model.

[0024] Figure 10 The diagram shown is a schematic of the material handling structure of the laser welding equipment of this utility model, depicting a folding upright body.

[0025] Figure 11 The diagram shown is a three-dimensional structural schematic of the CCD camera in the loading and handling structure of the laser welding equipment of this utility model.

[0026] Figure 12 The diagram shown is a schematic of the material handling structure of the laser welding equipment of this utility model, depicting a folding upright body.

[0027] Figure 13 The diagram shows a three-dimensional structural schematic of the second welding turntable in the material handling structure of the laser welding equipment of this utility model.

[0028] Figure 14 The diagram shows the material handling and loading stand structure of the laser welding equipment of this utility model.

[0029] Explanation of reference numerals in the attached drawings: 1. Vibratory feeder module; 2. Vibratory feeder main body handling module; 3. Main body turnover turntable; 4. Welding part main body handling module; 5. First welding turntable; 6. Accessory cutting; 7. First welding post-handling module; 8. Welding turnover turntable; 9. Laser spot welding equipment; 10. Finished product handling module; 11. CCD camera; 12. Folding station; 13. Second welding turntable; 14. Feeding rack; 15. Receiving and feeding station; 16. Fixed base. Detailed Implementation

[0030] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0031] Please see Figure 1 - Figure 14This utility model provides an embodiment of a material handling structure for a laser welding equipment, including a vibratory feeder module 1, a vibratory feeder main body handling module 2, and a detection component; a fixed base 16 is provided at the lower end of the vibratory feeder module 1, the vibratory feeder main body handling module 2 is provided at the upper end of the fixed base 16, a main body turnover turntable 3 is provided at the upper end of the fixed base 16, a weldment main body handling module 4 is provided at the upper end of the fixed base 16, a first welding turntable 5 is provided at the fixed base 16, an accessory cutting 6 is provided at the upper end of the fixed base 16, a first post-welding handling module 7 is provided at the upper end of the fixed base 16, and a welding peripheral... The system includes a turntable 8, a fixed base 16 with a laser spot welding device 9, a material handling station 12, and a second welding turntable 13. The main components of the vibratory feeder transport module 2, the weldment transport module 4, the first post-weld transport module 7, and the finished product transport module 10 are primarily composed of a support frame, nylon tank chain, motor, slide rail, slide table, robotic arm, and grippers. By incorporating these components, material handling and loading are achieved, reducing manpower and increasing production efficiency. The vibratory plate module 1 mainly consists of a motor, spring, hopper, track, and slot. By incorporating the vibratory plate module 1, it provides the main welding parts for welding. The main body rotating turntable 3, welding rotating turntable 8, and second welding turntable 13 mainly consist of a turntable, horizontal shaft, gear set, and motor. These continuously provide welding parts. The laser spot welding equipment 9 mainly consists of a laser, worktable, tooling fixtures, slide rail, slide table, and support frame. It welds accessories to the main parts, and the main body is vibrated... The vibratory plate module 1 loads the material and starts the equipment. The vibratory plate main body transport module 2 transports the main body to the main body turnover turntable 3, and then the welding part main body transport module 4 transports it to the first welding turntable 5. Along with the accessory cutting module 6, the accessory transport module 6 picks up and transports the material to the first welding turntable 5. Then, the laser spot welding equipment 9 performs welding. After the first welding, the transport module 7 transports the welded product to the folding station 12. Simultaneously, the folded material strip product is transported to the welding turnover turntable 8. Then, the welding part main body transport module 4 picks up and transports it to the second welding turntable 13. Simultaneously, the accessory cutting module 6 picks up and transports the material to the second welding turntable 13. Then, the laser spot welding equipment 9 performs welding.

[0032] Please see Figure 9 , Figure 10 , Figure 14In this embodiment, the detection component includes a finished product handling module 10, a fixed base 16 with a CCD camera 11, a material feeding rack 14, and a material receiving and feeding station 15. The CCD camera 11 mainly consists of a base, a sliding rod, a movable block, a lens, and an industrial control computer. By setting up the CCD camera 11, defective welding of the product is determined.

[0033] During operation, the main body is fed through the vibratory feeder module 1, the equipment is started, the vibratory feeder main body transport module 2 transports the main body to the main body turnover turntable 3, and then the welding part main body transport module 4 transports it to the first welding turntable 5. At the same time, the accessory cutting module 6 picks up the accessory and transports it to the first welding turntable 5. Then, the laser spot welding equipment 9 performs welding. After the first welding, the transport module 7 transports the welded product to the folding station 12. Simultaneously, the folded strip product is transported to the welding turnover turntable 8. Then, the welding part main body transport module 4 picks up the accessory and transports it to the second welding turntable 13. At the same time, the accessory cutting module 6 picks up the accessory and transports it to the second welding turntable 13. Then, the laser spot welding equipment 9 performs welding. After the first welding, the transport module 7 transports it to the folding station 12. Simultaneously, the folded strip finished product is transported to the CCD camera 11 for inspection. The finished product transport module 10 takes away the OK inspected material and places it on a tray. This can greatly improve production efficiency.

[0034] Through the above steps, the main body is fed through the vibratory feeder module 1, the equipment is started, the vibratory feeder main body transport module 2 transports the main body to the main body turnover turntable 3, and then the welding part main body transport module 4 transports it to the first welding turntable 5. At the same time, the accessory cutting 6 is picked up and transported to the first welding turntable 5, and then the laser spot welding equipment 9 performs welding. After the first welding, the transport module 7 transports the welded product to the folding station 12 and simultaneously transports the folded strip product to the welding turnover turntable 8. Then the welding part main body transport module 4 picks up and transports it to the second welding turntable 13. At the same time, the accessory cutting 6 is picked up and transported to the second welding turntable 13, and then the laser spot welding equipment 9 performs welding.

[0035] The embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present invention.

Claims

1. A feeding and carrying structure of a laser welding device, comprising a vibrating disc module (1); characterized in that: Also include the vibration disc main body handling module (2) and detection assembly; vibration disc module (1) lower end is provided with fixed base (16), fixed base (16) upper end is provided with vibration disc main body handling module (2), fixed base (16) upper end is provided with main body turnover turntable (3), fixed base (16) upper end is provided with welding part main body handling module (4), fixed base (16) is provided with first welding turntable (5), fixed base (16) upper end is provided with accessory cutting (6), fixed base (16) upper end is provided with first way welding after handling module (7), fixed base (16) upper end is provided with welding turnover turntable (8), fixed base (16) upper end is provided with laser spot welding equipment (9), fixed base (16) upper end is provided with folding station (12), fixed base (16) upper end is provided with second welding turntable (13).

2. The laser welding apparatus loading handling structure according to claim 1, characterized in that: Detection assembly includes finished product handling module (10), fixed base (16) upper end is provided with finished product handling module (10), fixed base (16) upper end is provided with CCD camera (11), fixed base (16) upper end is provided with material rack (14), fixed base (16) upper end is provided with receiving and discharging work station (15).

3. The laser welding apparatus loading handling structure according to claim 1, wherein: Vibration disc main body handling module (2), welding part main body handling module (4), first way welding after handling module (7) and finished product handling module (10) are mainly composed of support frame, nylon tank drag chain, motor, slide rail, slide table, mechanical arm and clamping jaw.

4. The laser welding apparatus loading handling structure of claim 1, wherein: Vibration disc module (1) is mainly composed of motor, spring, hopper, track and notch.

5. The laser welding apparatus loading handling structure of claim 1, wherein: Main body turnover turntable (3), welding turnover turntable (8) and second welding turntable (13) are mainly composed of rotary table, horizontal shaft, gear set and motor.

6. The laser welding apparatus loading handling structure of claim 1, wherein: Laser spot welding equipment (9) is mainly composed of laser, workbench, tool fixture, slide rail, slide table and support frame.

7. The laser welding apparatus loading handling structure of claim 2, wherein: CCD camera (11) is mainly composed of base, slide rod, movable block, lens and industrial computer.

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