An easy-to-adjust welding torch adjustment holder

Abstract

This utility model relates to the technical field of welding torch adjustment brackets, specifically an easily adjustable welding torch adjustment bracket, including a support frame. A first rotating shaft is rotatably mounted on the support frame, and a drive gear is fixedly mounted on the first rotating shaft. A fixed guide rail is fixedly mounted on the inner wall of the support frame, and a slider is slidably engaged on the fixed guide rail. A rack plate that meshes with the drive gear is fixedly mounted on the slider, and an adjustment frame is fixedly mounted on the rack plate. A second rotating shaft is rotatably mounted on the adjustment frame, and a rotating arm is fixedly mounted on the second rotating shaft. A welding torch is fixedly mounted on the rotating arm. This utility model can automatically adjust the position of the welding torch and can adjust the horizontal movement and rotation angle of the rotating arm, meeting the welding needs of frequent changes in welding paths or multi-angle operations, such as pipe circumferential welding and irregular part processing, effectively improving welding efficiency.

Description

Technical Field

[0001] This utility model relates to the field of welding torch adjustment frame technology, specifically a welding torch adjustment frame that is easy to adjust. Background Technology

[0002] In the field of welding processing, welding torch adjustment frames are key auxiliary equipment for ensuring welding accuracy and improving process efficiency. Traditional welding torch adjustment frames typically employ mechanical fixed structures or simple manual adjustment designs, whose functionality and adaptability are increasingly unable to meet the demands of modern industry for welding automation, high precision, and complex working conditions. The following analysis addresses these issues from the perspectives of technical pain points, market demand, and the shortcomings of existing solutions: Traditional adjustment frames mostly rely on bolt locking or threaded rod manual adjustment, requiring repeated tightening and loosening of bolts and adjustment of the welding torch position axis by axis, which is time-consuming and labor-intensive. This is especially true when frequently changing welding paths or performing multi-angle operations (such as pipe circumferential welding and processing of irregularly shaped parts), significantly increasing the cumbersomeness of operation. Therefore, we provide an easily adjustable welding torch adjustment frame to solve the aforementioned problems. Utility Model Content

[0003] The purpose of this invention is to provide an easily adjustable welding torch adjustment holder to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution:

[0005] An easily adjustable welding torch adjustment frame includes a support, a first rotating shaft rotatably mounted on the support, a drive gear fixedly mounted on the first rotating shaft, a fixed guide rail fixedly mounted on the inner wall of the support, a slider slidably engaged on the fixed guide rail, a rack plate fixedly mounted on the slider to mesh with the drive gear, an adjustment frame fixedly mounted on the rack plate, a second rotating shaft rotatably mounted on the adjustment frame, a rotating arm fixedly mounted on the second rotating shaft, and a welding torch fixedly mounted on the rotating arm.

[0006] As described above, an easily adjustable welding torch adjustment bracket is provided: a motor is fixedly mounted on the bracket, and the output end of the motor is connected to a first rotating shaft via a coupling to drive the first rotating shaft to rotate.

[0007] As described above, an easily adjustable welding torch adjustment bracket is provided with two fixed guide rails, which are symmetrically distributed on the top and bottom walls inside the bracket.

[0008] As described above, an easily adjustable welding torch adjustment bracket is provided: the inner surface dimensions of the slider are adapted to the outer surface dimensions of the fixed guide rail, and the slider is movably sleeved on the fixed guide rail.

[0009] As described above, an easily adjustable welding torch adjustment frame is provided: a servo motor is fixedly mounted on the adjustment frame, and the output end of the servo motor is connected to a second rotating shaft via a coupling to drive the second rotating shaft to rotate.

[0010] As described above, an easily adjustable welding torch adjustment bracket is provided: a controller for controlling electrical components is fixedly mounted on the bracket.

[0011] Compared with the prior art, the beneficial effects of this utility model are as follows: In use, driving the first rotating shaft to rotate can drive the drive gear to rotate. The meshing of the rack plate with the drive gear can drive the rack plate to move horizontally for adjustment, thereby driving the adjustment frame to move horizontally and adjust the welding torch on the adjustment frame. In addition, driving the second rotating shaft to rotate can drive the rotating arm to rotate, thereby adjusting the rotation of the welding torch. Thus, this utility model can automatically adjust the position of the welding torch and adjust the horizontal rotation angle of the rotating arm, meeting the welding needs when frequent changes in welding paths or multi-angle operations are required, such as pipe circumferential welding and irregular part processing, effectively improving welding efficiency. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the overall structure of a welding torch adjustment frame that is easy to adjust.

[0013] Figure 2 This is a schematic diagram of the installation structure of a sliding block and a fixed guide rail for an easily adjustable welding torch adjustment frame.

[0014] Figure 3 This is a partial structural diagram of a welding torch adjustment frame that is easy to adjust.

[0015] In the diagram: 1. Support; 2. First rotating shaft; 3. Drive gear; 4. Fixed guide rail; 5. Slider; 6. Rack plate; 7. Adjustment frame; 8. Second rotating shaft; 9. Servo motor; 10. Rotating arm; 11. Welding torch. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0017] Please see Figures 1-3As one embodiment of this utility model, an easily adjustable welding torch adjustment frame includes a support 1, a first rotating shaft 2 rotatably mounted on the support 1, a drive gear 3 fixedly mounted on the first rotating shaft 2, a fixed guide rail 4 fixedly mounted on the inner wall of the support 1, a slider 5 slidably engaged on the fixed guide rail 4, a rack plate 6 fixedly mounted on the slider 5 and meshing with the drive gear 3, an adjustment frame 7 fixedly mounted on the rack plate 6, a second rotating shaft 8 rotatably mounted on the adjustment frame 7, a rotating arm 10 fixedly mounted on the second rotating shaft 8, and a welding torch 11 fixedly mounted on the rotating arm 10.

[0018] In this embodiment, during use, driving the first rotating shaft 2 to rotate can drive the drive gear 3 to rotate. The rack plate 6 meshes with the drive gear 3, which can drive the rack plate 6 to move horizontally for adjustment. This can drive the adjustment frame 7 to move horizontally for adjustment of the welding torch 11 on the adjustment frame 7. In addition, driving the second rotating shaft 8 to rotate can drive the rotating arm 10 to rotate, which can adjust the rotation of the welding torch 11. Thus, this utility model can automatically adjust the position of the welding torch 11 and adjust the position of the rotating arm 10 by horizontal movement and rotation angle.

[0019] As a further embodiment of this utility model, a motor is fixedly installed on the bracket 1, and the output end of the motor is connected to the first rotating shaft 2 through a coupling to drive the first rotating shaft 2 to rotate.

[0020] In this embodiment, the motor is electrically connected to an external power source via wires, and starting the motor can drive the first rotating shaft 2 to rotate continuously.

[0021] As a further embodiment of this utility model, the number of fixed guide rails 4 is set to two, and the two fixed guide rails 4 are symmetrically distributed on the top and bottom walls inside the bracket 1.

[0022] In this embodiment, a slider 5 is slidably engaged on the fixed guide rail 4, and an adjustment frame 7 is fixedly installed on the slider 5. The slider 5 is set into two sets to make the adjustment frame 7 move more smoothly.

[0023] As a further embodiment of this utility model, the inner dimensions of the slider 5 are adapted to the outer dimensions of the fixed guide rail 4, and the slider 5 is movably sleeved on the fixed guide rail 4.

[0024] In this embodiment, the slider 5 is slidably engaged with the fixed guide rail 4, making the movement of the slider 5 more stable.

[0025] As a further embodiment of this utility model, a servo motor 9 is fixedly installed on the adjustment frame 7, and the output end of the servo motor 9 is connected to the second rotating shaft 8 through a coupling to drive the second rotating shaft 8 to rotate.

[0026] In this embodiment, the servo motor 9 is electrically connected to an external power source via a wire, and starting the servo motor 9 can drive the second rotating shaft 8 to rotate.

[0027] As a further embodiment of this utility model, a controller for controlling the electrical components is fixedly installed on the bracket 1.

[0028] In this embodiment, the power components can be controlled by a controller, thereby improving the level of automation.

[0029] The working principle of this utility model is as follows: When in use, the starting motor drives the first rotating shaft 2 to rotate, which in turn drives the driving gear 3 to rotate. The rack plate 6 meshes with the driving gear 3, which drives the rack plate 6 to move horizontally for adjustment. This, in turn, drives the adjusting frame 7 to move horizontally for adjustment of the welding torch 11 on the adjusting frame 7. In addition, driving the second rotating shaft 8 to rotate drives the rotating arm 10 to rotate, which in turn allows the welding torch 11 to rotate for adjustment. Thus, this utility model can automatically adjust the position of the welding torch 11 and adjust the horizontal rotation angle of the rotating arm 10.

[0030] The above embodiments are exemplary and not restrictive. Therefore, without departing from the spirit or basic characteristics of this utility model, any technical solutions that can be implemented in other specific forms are included in this utility model.

Claims

1. An easily adjustable welding torch adjustment bracket, comprising a support (1), characterized in that, A first rotating shaft (2) is rotatably mounted on the bracket (1), and a drive gear (3) is fixedly mounted on the first rotating shaft (2). A fixed guide rail (4) is fixedly mounted on the inner wall of the bracket (1). A slider (5) is slidably engaged on the fixed guide rail (4). A rack plate (6) that meshes with the drive gear (3) is fixedly mounted on the slider (5). An adjusting frame (7) is fixedly mounted on the rack plate (6). A second rotating shaft (8) is rotatably mounted on the adjusting frame (7). A rotating arm (10) is fixedly mounted on the second rotating shaft (8). A welding torch (11) is fixedly mounted on the rotating arm (10).

2. The easily adjustable welding torch adjustment holder according to claim 1, characterized in that, A motor is fixedly installed on the bracket (1), and the output end of the motor is connected to the first rotating shaft (2) through a coupling to drive the first rotating shaft (2) to rotate.

3. The easily adjustable welding torch adjustment holder according to claim 1, characterized in that, The number of fixed guide rails (4) is set to two, and the two fixed guide rails (4) are symmetrically distributed on the top and bottom walls inside the bracket (1).

4. The easily adjustable welding torch adjustment holder according to claim 1, characterized in that, The inner dimensions of the slider (5) are adapted to the outer dimensions of the fixed guide rail (4), and the slider (5) is movably sleeved on the fixed guide rail (4).

5. The easily adjustable welding torch adjustment holder according to claim 1, characterized in that, A servo motor (9) is fixedly installed on the adjustment frame (7). The output end of the servo motor (9) is connected to the second rotating shaft (8) through a coupling to drive the second rotating shaft (8) to rotate.

6. The easily adjustable welding torch adjustment holder according to claim 1, characterized in that, A controller for controlling the power components is fixedly installed on the bracket (1).

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