A condenser assembly positioning device

Abstract

This utility model discloses a condenser assembly positioning device, belonging to the field of condenser manufacturing technology. It includes a positioning frame for supporting condenser assembly components. A second movable stage is slidably installed inside the positioning frame, and a rotating column is rotatably installed inside the second movable stage. A driven gear plate is installed on the outer periphery of the rotating column. An arc-shaped limiting groove is provided on the surface of the second movable stage. Four limiting posts for limiting are welded to the bottom of the rotating column, and the ends of the four limiting posts are slidably disposed inside the arc-shaped limiting groove. A support frame and an arc-shaped protective plate are welded to the top of the second movable stage. A motor is installed on the side of the support frame, and the output shaft of the motor is connected to a driving gear plate via a coupling. The outer periphery of the driving gear plate meshes with the outer periphery of the driven gear plate. This device can improve rotational capacity and positioning accuracy, and the increased rotational capacity can improve the continuity of the production line and increase production capacity.

Description

Technical Field

[0001] This utility model belongs to the field of condenser manufacturing technology, and in particular to a condenser assembly and positioning device. Background Technology

[0002] In the production process of condensers, multiple components, such as heat sinks and heat pipes, need to be assembled. Accurate positioning of these components is crucial during assembly, directly impacting the quality and performance of the condenser. Currently, most manufacturers use manual positioning during condenser assembly. This method is not only inefficient but also lacks precision, easily leading to component misalignment and a low yield rate. Traditional condenser assembly positioning devices also have weak rotational capacity, further reducing positioning accuracy and disrupting production line continuity, thus lowering overall capacity.

[0003] A search revealed a Chinese patent document (authorization announcement number CN212123040U), which discloses a condenser manifold assembly and positioning mechanism. The mechanism includes a third fixing plate, with two first fixing plates symmetrically fixed to its upper surface. Adjustment mechanisms are located on opposite sides of the two first fixing plates. Each first fixing plate contains two symmetrically symmetrically shaped spring cavities, each containing a vertically fixed sliding rod. Each sliding rod has a slider mounted on it, and each slider is slidably connected to the sliding rod and to the side wall of the first fixing plate. In this mechanism, the pressure plate's ends move along the sliding rods, ensuring it remains horizontal during movement. This prevents damage to the condenser manifold's end, ensuring consistent installation and eliminating the need for manual readjustment, saving time and effort. However, the device's relatively weak rotational capacity can reduce positioning accuracy and disrupt production line continuity, thus lowering capacity. Utility Model Content

[0004] The purpose of this invention is to provide a condenser assembly and positioning device to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a condenser assembly positioning device, comprising a positioning frame for supporting condenser assembly components, a second movable stage slidably mounted inside the positioning frame, a rotating column rotatably mounted inside the second movable stage, a driven gear plate mounted on the outer periphery of the rotating column, an arc-shaped limiting groove provided on the surface of the second movable stage, and four limiting posts for limiting the rotation welded to the bottom of the rotating column, the ends of the four limiting posts being slidably disposed inside the arc-shaped limiting groove;

[0006] The second moving platform has a support frame and an arc-shaped protective plate welded to its top. A motor is installed on the side of the support frame. The output shaft of the motor is connected to a drive gear plate through a coupling. The outer periphery of the drive gear plate meshes with the outer periphery of the driven gear plate.

[0007] Preferably, a rotating platform is welded to the top of the rotating column, a V-shaped fixing frame and an adaptive box are welded to the top of the rotating platform, and rotating shafts are rotatably installed at both ends of the V-shaped fixing frame.

[0008] Preferably, auxiliary positioning plates for fixing condenser assembly components are installed on the outer periphery of both rotating shafts, and circular grooves are provided at both ends of the V-shaped fixing bracket, with springs connected inside the two circular grooves.

[0009] Preferably, a telescopic rod is installed on the vertical inner wall of the adaptive box, and a first movable plate is connected to the movable part of the telescopic rod. A compression spring is connected to the side of the first movable plate.

[0010] Preferably, the end of the compression spring away from the first moving plate is connected to a second moving plate, and a connecting column is welded to the side of the second moving plate away from the compression spring. A positioning clamp for condenser assembly positioning is installed at the end of the connecting column, and two guide columns for limiting positioning are installed on the vertical inner wall of the adaptive box.

[0011] Preferably, a first cylinder and a fixed plate are installed at the bottom of the positioning frame, the movable part of the first cylinder is connected to a first movable platform, and a slide rail is installed at the bottom of the first movable platform, the slide rail being slidably installed on the surface of the fixed plate.

[0012] Preferably, the top of the first movable platform is equipped with four support columns, the top of the four support columns is equipped with a support platform, the bottom of the support platform is equipped with a second cylinder, and the movable part of the second cylinder is connected to the bottom of the second movable platform.

[0013] Compared with the prior art, the technical effects and advantages of this utility model are as follows:

[0014] This condenser assembly positioning device benefits from the structure of the rotating table. The motor drives the active and driven gear discs to rotate, the driven gear disc drives the rotating column to rotate inside the second moving table, and the driven gear disc drives the limiting column to move within the arc-shaped limiting groove to prevent the rotating column from deviating. The rotating column drives the rotating table to rotate, thereby realizing the rotation of the components between the V-shaped fixing frame and the positioning clamp. Compared with the traditional condenser assembly positioning device, which has a weaker rotation capacity, this structure can improve the rotation capacity, improve the positioning accuracy, and increase the rotation capacity, thereby improving the continuity of the production line and increasing the production capacity.

[0015] This condenser assembly positioning device benefits from the structure of the adaptive box. The movable part of the telescopic rod extends, and the movable part of the telescopic rod drives the first moving plate to squeeze the compression spring. The compression spring pushes the second moving plate, the connecting column, and the positioning clamp to move toward the condenser components. Finally, the positioning clamp and the V-shaped fixing bracket fix the condenser components. This structure can improve the adaptive clamping force of the positioning clamp and the V-shaped fixing bracket, thereby protecting the equipment.

[0016] Thanks to the structure of the auxiliary positioning plate, the condenser assembly positioning device allows the auxiliary positioning plate to drive the rotating shaft to rotate within a certain angle when the condenser components come into contact with it. This enables the auxiliary positioning plate to better contact the condenser components and fix them in place. Attached Figure Description

[0017] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0018] Figure 1 This is a schematic diagram of the structure of this utility model;

[0019] Figure 2 This is a cross-sectional view of the present invention;

[0020] Figure 3 This is a schematic diagram of the internal structure of the rotating platform of this utility model;

[0021] Figure 4 This utility model Figure 2 Enlarged view of point A in the middle;

[0022] Figure 5 This utility model Figure 3 Enlarged view of point B in the middle.

[0023] Explanation of reference numerals in the attached figures:

[0024] In the diagram: 1. Positioning frame; 101. First cylinder; 102. Fixing plate; 103. Slide rail; 104. First moving stage; 105. Support column; 106. Support platform; 107. Second cylinder; 108. Second moving stage; 2. Rotating column; 201. Arc-shaped limiting groove; 202. Arc-shaped protective plate; 203. Driven gear plate; 204. Limiting column; 205. Driving gear plate; 206. Motor; 207. Support frame; 3. Rotating stage; 301. V-shaped fixing frame; 302. Rotating shaft; 303. Auxiliary positioning plate; 304. Circular groove; 305. Spring; 306. Positioning clamp; 4. Adaptive box; 401. Telescopic rod; 402. First moving plate; 403. Compression spring; 404. Second moving plate; 405. Connecting column; 406. Guide column. Detailed Implementation

[0025] In the following description, numerous specific details are set forth in order to provide a more thorough understanding of the present invention. However, it will be apparent to those skilled in the art that the present invention can be practiced without one or more of these details. In other instances, certain technical features well-known in the art have not been described in order to avoid confusion with the present invention.

[0026] The connection method can be any existing method, such as bonding, welding, or bolting, depending on the actual needs.

[0027] like Figures 1 to 5 The condenser assembly positioning device shown includes a positioning frame 1 for supporting condenser assembly components. A second movable stage 108 is slidably installed inside the positioning frame 1. A rotating column 2 is rotatably installed inside the second movable stage 108. A driven gear disk 203 is installed on the outer periphery of the rotating column 2. An arc-shaped limiting groove 201 is provided on the surface of the second movable stage 108. Four limiting posts 204 for limiting are welded to the bottom of the rotating column 2. The ends of the four limiting posts 204 are slidably disposed inside the arc-shaped limiting groove 201. The driven gear disk 203 drives the limiting posts 204 to move within the arc-shaped limiting groove 201 to prevent the rotating column 2 from deviating and rotating.

[0028] The top of the second moving platform 108 is welded with a support frame 207 and an arc-shaped protective plate 202. A motor 206 is installed on the side of the support frame 207. The output shaft of the motor 206 is connected to a drive gear 205 through a coupling. The outer periphery of the drive gear 205 meshes with the outer periphery of the driven gear 203. When the motor 206 is turned on, the motor 206 drives the drive gear 205 and the driven gear 203 to rotate. The driven gear 203 drives the rotating column 2 to rotate inside the second moving platform 108.

[0029] A rotating platform 3 is welded to the top of the rotating column 2. A V-shaped fixing bracket 301 and an adaptive box 4 are welded to the top of the rotating platform 3. Rotating shafts 302 are rotatably mounted at both ends of the V-shaped fixing bracket 301. Auxiliary positioning plates 303 for fixing condenser assembly components are installed on the outer periphery of the rotating shafts 302. Circular grooves 304 are provided at both ends of the V-shaped fixing bracket 301. A spring 305 is connected inside the two circular grooves 304. The spring 305 is usually a spiral elastic metal strip, generally made of spring steel, which has good elasticity and toughness. One end of it is fixed to a shaft, and the other end is connected to a component that needs to store energy or provide power. When an external force causes the spring 305 to coil around the shaft, the spring will store elastic potential energy. When the external force disappears, the spring 305 will attempt to return to its original shape, thereby releasing the stored energy, generating torque, and driving the connected components to move. The condenser components to be assembled are placed between the V-shaped fixing frame 301 and the positioning clamp 306. The rotating column 2 drives the rotating table 3 to rotate, thereby realizing the rotation of the components between the V-shaped fixing frame 301 and the positioning clamp 306. When the condenser components come into contact with the auxiliary positioning plate 303, the auxiliary positioning plate 303 drives the rotating shaft 302 to rotate within a certain angle. The auxiliary positioning plate 303 can better contact the condenser components and achieve the fixation of the components.

[0030] A telescopic rod 401 is installed on the vertical inner wall of the adaptive box 4. A first moving plate 402 is connected to the movable part of the telescopic rod 401. A compression spring 403 is connected to the side of the first moving plate 402. A second moving plate 404 is connected to the end of the compression spring 403 away from the first moving plate 402. A connecting post 405 is welded to the side of the second moving plate 404 away from the compression spring 403. A positioning clamp 306 for condenser assembly positioning is installed at the end of the connecting post 405. Two guide posts 406 for limiting are installed on the vertical inner wall of the adaptive box 4. When the movable part of the telescopic rod 401 extends, the movable part of the telescopic rod 401 drives the first moving plate 402 to squeeze the compression spring 403. The compression spring 403 pushes the second moving plate 404, the connecting post 405 and the positioning clamp 306 to move toward the condenser components. Finally, the positioning clamp 306 and the V-shaped fixing bracket 301 fix the condenser components.

[0031] A first cylinder 101 and a fixed plate 102 are installed at the bottom of the positioning frame 1. The cylinder uses compressed air as a power source and changes the flow direction of the compressed air by controlling the opening and closing of the solenoid valve, thereby pushing the piston to reciprocate within the cylinder. The movable part of the first cylinder 101 is connected to a first moving platform 104. A slide rail 103 is installed at the bottom of the first moving platform 104 and slides on the surface of the fixed plate 102. Four support columns 105 are installed at the top of the first moving platform 104, and a support platform 106 is installed at the top of the four support columns 105. A second cylinder 107 is installed at the bottom of the support platform 106. The movable part of the second cylinder 107 is connected to the bottom of the second moving platform 108. By changing the length of the movable parts of the first cylinder 101 and the second cylinder 107, the positions of the first moving platform 104 and the second moving platform 108 are adjusted, moving the condenser components between the V-shaped fixed frame 301 and the positioning clamp 306 to the desired position.

[0032] Working principle

[0033] In use, the condenser assembly positioning device first places the condenser components to be assembled between the V-shaped fixing frame 301 and the positioning clamp 306. By adjusting the length of the moving parts of the first cylinder 101 and the second cylinder 107, the positions of the first moving platform 104 and the second moving platform 108 are adjusted, moving the condenser components between the V-shaped fixing frame 301 and the positioning clamp 306 to the desired position. Then, the motor 206 is turned on, driving the driving gear 205 and the driven gear 203 to rotate. The driven gear 203 drives the rotating column 2 to rotate inside the second moving platform 108. The driven gear 203 also drives the limiting column 204 to move within the arc-shaped limiting groove 201, preventing the rotating column 2 from shifting. The rotating column 2 drives the rotating table 3 to rotate, thereby realizing the rotation of the components between the V-shaped fixing frame 301 and the positioning clamp 306. The movable part of the telescopic rod 401 extends, and the movable part of the telescopic rod 401 drives the first moving plate 402 to squeeze the compression spring 403. The compression spring 403 pushes the second moving plate 404, the connecting column 405 and the positioning clamp 306 to move towards the condenser components. Finally, the positioning clamp 306 and the V-shaped fixing frame 301 fix the condenser components. When the condenser components come into contact with the auxiliary positioning plate 303, the auxiliary positioning plate 303 drives the rotating shaft 302 to rotate within a certain angle. The auxiliary positioning plate 303 can better contact the condenser components and achieve the fixation of the components.

[0034] It should be noted that in this article, relational terms such as one and two are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations.

[0035] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A condenser assembly positioning device comprising a positioning frame (1) for supporting condenser assembly components, characterised in that: The positioning frame (1) has a second moving stage (108) slidably installed inside, and a rotating column (2) is rotatably installed inside the second moving stage (108). A driven gear plate (203) is installed on the outer periphery of the rotating column (2). An arc-shaped limiting groove (201) is provided on the surface of the second moving stage (108). Four limiting columns (204) for limiting are welded to the bottom of the rotating column (2). The ends of the four limiting columns (204) are slidably disposed inside the arc-shaped limiting groove (201). The second moving platform (108) is welded with a support frame (207) and an arc-shaped protective plate (202) on its top. A motor (206) is installed on the side of the support frame (207). The output shaft of the motor (206) is connected to a drive gear plate (205) through a coupling. The outer periphery of the drive gear plate (205) meshes with the outer periphery of the driven gear plate (203).

2. A condenser assembly positioning device according to claim 1, wherein: A rotating platform (3) is welded to the top of the rotating column (2), and a V-shaped fixing frame (301) and an adaptive box (4) are welded to the top of the rotating platform (3). Rotating shafts (302) are rotatably installed at both ends of the V-shaped fixing frame (301).

3. A condenser assembly positioning device according to claim 2, characterized in that: The outer periphery of both rotating shafts (302) is equipped with auxiliary positioning plates (303) for fixing condenser assembly components. The two ends of the V-shaped fixing bracket (301) are provided with circular grooves (304), and the interior of the two circular grooves (304) is connected with a spring (305).

4. A condenser assembly positioning device according to claim 2, characterized in that: The adaptive box (4) has a telescopic rod (401) installed on its vertical inner wall. The movable part of the telescopic rod (401) is connected to a first movable plate (402), and a compression spring (403) is connected to the side of the first movable plate (402).

5. A condenser assembly positioning device according to claim 4, characterized in that: The compression spring (403) is connected to a second moving plate (404) at one end away from the first moving plate (402). A connecting post (405) is welded to the side of the second moving plate (404) away from the compression spring (403). A positioning clamp (306) for condenser assembly positioning is installed at the end of the connecting post (405). Two guide posts (406) for limiting are installed on the vertical inner wall of the adaptive box (4).

6. A condenser assembly positioning device according to claim 1, characterized in that: The bottom of the positioning frame (1) is equipped with a first cylinder (101) and a fixing plate (102). The movable part of the first cylinder (101) is connected to a first moving platform (104). The bottom of the first moving platform (104) is equipped with a slide rail (103), which is slidably mounted on the surface of the fixing plate (102).

7. A condenser assembly positioning device according to claim 6, characterized in that: The top of the first moving platform (104) is equipped with four support columns (105), the top of the four support columns (105) is equipped with a support platform (106), the bottom of the support platform (106) is equipped with a second cylinder (107), and the movable part of the second cylinder (107) is connected to the bottom of the second moving platform (108).

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