A seat assembly station

Abstract

This utility model discloses a seat assembly platform, including an installation and adjustment component and a support frame. The installation and adjustment component is equipped with an assembly platform assembly and a support frame. The installation and adjustment component includes an installation frame, and a linear motor module is installed inside the installation frame. The linear motor module is used to drive the assembly platform assembly to perform linear movement to adjust the position of the assembly platform assembly. The assembly platform assembly includes a base plate installed on top of the linear motor module. A mounting plate is rotatably connected to the center of the base plate through a rotating mechanism. The top of the mounting plate is provided with a limit mechanism, a first switching mechanism, a second switching mechanism, and a support mechanism. This utility model's seat assembly platform adopts a modular design, with a linear motor for position adjustment, an adjustable mounting plate angle, and a dual switching mechanism to adapt to multiple seat models, reducing costs and improving efficiency. At the same time, the lighting reduces installation errors, and the placement rack with anti-slip pads facilitates the retrieval and placement of tools, improving work efficiency.

Description

Technical Field

[0001] This utility model mainly relates to the field of automotive seat production equipment technology, specifically a seat assembly table. Background Technology

[0002] In the current era of rapid development in the automotive manufacturing industry, the production quality and efficiency of car seats, as a key component affecting the driving and riding experience, have attracted much attention. As an important piece of equipment in the car seat production process, the seat assembly station undertakes key tasks such as assembling, positioning and supporting various seat components.

[0003] Currently, most automotive seat assembly stations on the market suffer from limited functionality and insufficient flexibility. Traditional assembly stations are mostly designed with a fixed structure, making it difficult to adapt to the production needs of different models and specifications of seats. When multiple models of seats need to be produced, it is often necessary to frequently change equipment or make complex adjustments, which not only increases production time and costs but also easily leads to equipment failure due to improper operation, affecting the production schedule. Utility Model Content

[0004] This utility model provides a solution that is significantly different from existing technologies, addressing the problem that existing solutions are too simplistic. It mainly provides a seat assembly platform to solve the problem mentioned in the background that traditional assembly platforms are difficult to adapt to the production needs of different models and specifications of seats. When multiple models of seats need to be produced, it is often necessary to frequently change equipment or make complex adjustments.

[0005] The technical solution adopted by this utility model to solve the above-mentioned technical problems is as follows:

[0006] A seat assembly platform includes an installation and adjustment assembly and a support frame, wherein the installation and adjustment assembly is provided with an assembly platform assembly and a support frame.

[0007] The installation and adjustment assembly includes a mounting frame, within which a linear motor module is installed. The linear motor module is used to drive the disassembly stage assembly to perform linear movement in order to adjust the position of the disassembly stage assembly.

[0008] The assembly platform includes a base plate mounted on top of the linear motor module. A mounting plate is rotatably connected to the center of the base plate via a rotating mechanism. The top of the mounting plate is provided with a limit mechanism, a first switching mechanism, a second switching mechanism, and a support mechanism.

[0009] More preferably, a locking block is installed on the top of the base plate, and a circular hole is provided on the locking block. The bottom of the mounting plate is provided with a plurality of positioning blocks that correspond to and cooperate with the circular hole.

[0010] More preferably, the limiting mechanism includes a base and a Z-shaped block bolted to the base, the Z-shaped block having a screw hole for mounting the limiting block; the first switching mechanism includes a base and an L-shaped block, the L-shaped block being bolted to the base; the second switching mechanism includes a base and an L-shaped block, the L-shaped block being bolted to the base, and the L-shaped block having a screw hole for mounting a support block; the supporting mechanism includes a base and a support block, the support block being screwed to the base.

[0011] More preferably, a light is installed on the upper part of the mounting bracket, a placement rack is installed at the front end of the mounting bracket, and foot cups are provided at the bottom of the mounting bracket and near the four corners.

[0012] More preferably, the mounting bracket is equipped with a slide rail, and a slider is slidably mounted on the slide rail.

[0013] More preferably, a fixing plate is installed on one side of the support frame, and a number of evenly spaced placement boxes are installed on the outer wall of the fixing plate.

[0014] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0015] This seat assembly platform adopts a modular design. The positions of the assembly platform components can be adjusted via linear motor modules that install and adjust the components. The mounting plate can rotate and lock its angle. Furthermore, the first and second switching mechanisms can be flexibly selected to adapt to different seat models, solving the problem that traditional assembly platforms cannot adapt to the production of multiple models. This reduces equipment replacement and adjustment costs, improves production efficiency, and the limiting and supporting mechanisms work together to limit and stabilize the seat base, preventing seat displacement and tilting during the assembly process, thus improving assembly accuracy and eliminating functional defects. The mounting frame is equipped with lighting to provide sufficient illumination and reduce installation errors caused by visibility issues. A placement rack with internal anti-slip rubber pads is provided for easy storage of tightening guns, making them convenient for operators to access and improving work efficiency.

[0016] The present invention will be explained in detail below with reference to the accompanying drawings and specific embodiments. Attached Figure Description

[0017] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0018] Figure 2 This is an enlarged structural schematic diagram of the installation and adjustment components of this utility model;

[0019] Figure 3 This is an enlarged structural diagram of the disassembly stage assembly of this utility model;

[0020] Figure 4This is a front enlarged structural diagram of the disassembly stage assembly of this utility model;

[0021] Figure 5 This is a side view enlarged structural schematic diagram of the disassembly stage assembly of this utility model.

[0022] Numbering on the map:

[0023] 1. Installation and adjustment components; 101. Mounting bracket; 102. Lighting lamp; 103. Placement rack; 104. Linear motor module; 105. Slide rail; 106. Slider; 2. Dispensing table assembly; 201. Base plate; 202. Locking block; 203. Rotation mechanism; 204. Mounting plate; 205. Limiting mechanism; 206. First switching mechanism; 207. Second switching mechanism; 208. Support mechanism; 3. Support platform; 4. Support frame; 5. Fixing plate; 6. Placement box. Detailed Implementation

[0024] To facilitate understanding of this utility model, a more comprehensive description of the utility model will be given below with reference to the accompanying drawings, which show several embodiments of the utility model. However, the utility model can be implemented in different forms and is not limited to the embodiments described in the text. On the contrary, these embodiments are provided to make the disclosure of the utility model more thorough and comprehensive.

[0025] It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or there may be an intervening element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or there may be an intervening element. The terms "vertical," "horizontal," "left," "right," and similar expressions used in this document are for illustrative purposes only.

[0026] Please refer to the appendix carefully. Figure 1-5 A seat assembly platform includes an installation and adjustment assembly 1 and a support frame 4. The installation and adjustment assembly 1 is provided with an assembly platform assembly 2 and a support platform 3.

[0027] The mounting and adjusting assembly 1 includes a mounting frame 101, and a linear motor module 104 is provided inside the mounting frame 101. The linear motor module 104 is used to drive the dispensing table assembly 2 to perform linear movement in order to adjust the position of the dispensing table assembly 2.

[0028] The disassembly stage assembly 2 includes a base plate 201 mounted on top of the linear motor module 104. A mounting plate 204 is rotatably connected to the center of the base plate 201 via a rotating mechanism 203. The top of the mounting plate 204 is provided with a limit mechanism 205, a first switching mechanism 206, a second switching mechanism 207, and a support mechanism 208. The rotating mechanism 203 includes a bearing and a rotating shaft arranged coaxially, and the mounting plate 204 can be manually rotated to adjust its angle; or it includes a drive motor, which is connected to the rotating shaft via a transmission component, and the mounting plate 204 can be electrically adjusted by a controller.

[0029] In this embodiment, as Figure 3 , Figure 4 and Figure 5 As shown, a locking block 202 is installed on the top of the base plate 201. The locking block 202 has a circular hole. The bottom of the mounting plate 204 has several positioning blocks that correspond to the circular hole. The positioning blocks are arranged in a ring with the vertical center line of the mounting plate 204 as the origin. When the mounting plate 204 is rotated to a preset angle, the pin passes through the circular hole on the locking block 202 and is inserted into the positioning block to ensure that the mounting plate 204 does not shift at an angle during operation.

[0030] In this embodiment, as Figure 3 , Figure 4 and Figure 5 As shown, the limiting mechanism 205 consists of a base and a Z-shaped block, which are fastened together by bolts. The Z-shaped block has a pre-set screw hole for installing the limiting block. The first switching mechanism 206 and the second switching mechanism 207 have similar structures, both consisting of a base and an L-shaped block. The L-shaped block is installed on the base by bolts. The L-shaped block of the second switching mechanism 207 has a screw hole for installing the support block. The support mechanism 208 consists of a base and a support block, which are connected by screws.

[0031] The four mechanisms mentioned above are symmetrically distributed along the vertical center line of the mounting plate 204. They can be flexibly adapted to the installation requirements of different seat models by selecting the L-shaped blocks on the first switching mechanism 206 or the second switching mechanism 207 for installation, thereby achieving effective support and limiting of the seat. The support block of the support mechanism 208 can provide stable support for the seat base, while the limiting block of the limiting mechanism 205 can limit the seat base, effectively preventing displacement of the seat during the assembly process and ensuring the stability of the installation process.

[0032] In this embodiment, as Figure 2As shown, the upper part of the mounting frame 101 is securely fitted with a lighting lamp 102 by corresponding mounting parts, which can provide sufficient lighting during the disassembly operation and improve the brightness of the working environment. A placement rack 103 is installed at the front end of the mounting frame 101, and an anti-slip rubber pad is provided inside for placing disassembly tools such as tightening guns, so that operators can easily access them. Foot cups are provided at the bottom of the mounting frame 101 near the four corners, which can be adjusted by rotating the adjustment screw to adapt to the ground with different flatness.

[0033] In this embodiment, as Figure 2 As shown, the mounting frame 101 adopts a modular frame structure, which is assembled from high-strength aluminum alloy long rods and short rods of different specifications through mortise and tenon joints and bolts. A reinforcing crossbar is set horizontally in the middle of the mounting frame 101. Two linear slide rails 105 are symmetrically installed on the mounting frame 101. Two sliders 106 are slidably mounted on each slide rail 105. The top of the sliders 106 is connected to the bottom of the base plate 201. The linear motor module 104 is connected to the mounting frame 101 through a connector. When the linear motor module 104 runs, it drives the disassembly table assembly 2 to move. At this time, the sliders 106 slide linearly on the slide rails 105, which can improve the stability of position adjustment during the disassembly process. The support platform 3 is designed with a U-shaped structure. According to the usage requirements, when the support platform 3 is placed on the mounting frame 101, it serves as a placement table and can be used to place processing parts or tools.

[0034] In this embodiment, as Figure 1 As shown, the support frame 4 adopts a modular frame structure, which is assembled from high-strength aluminum alloy long rods and short rods of different specifications through mortise and tenon structure and bolt connection. The bottom of the support frame 4 has a pre-set mounting hole, which can be rigidly connected to the ground through expansion screws. A fixing plate 5 is installed on one side of the support frame 4, and several placement boxes 6 are evenly distributed on the surface of the fixing plate 5. Each placement box 6 has a magnetic label groove embedded on its surface, which is convenient for identifying different specifications of accessories. The support frame 4 can be placed on the side of the installation and adjustment component 1, so that the operator can easily access the various accessories and fasteners in the placement box 6 during the disassembly operation.

[0035] The specific operating procedure of this utility is as follows: The main body of this seat assembly platform consists of an installation and adjustment component 1 and an assembly platform component 2. The installation and adjustment component 1 realizes the position adjustment of the assembly platform component 2. The assembly platform component 2 is equipped with a variety of mechanisms to adapt to the support and limit of different models of seats.

[0036] Mounting bracket 101 adopts a modular design, consisting of high-strength aluminum alloy long and short rods connected by mortise and tenon joints and bolts. During assembly, ensure that all components are tightly connected and bolts are tightened to prevent loosening.

[0037] The mounting bracket 101 has feet at the four corners of its bottom. By rotating the adjusting screw, the equipment can be placed stably on ground with different flatness. During adjustment, a level can be used to assist in ensuring that the mounting bracket 101 is in a horizontal state and to prevent the equipment from shaking during use.

[0038] The linear motor module 104 inside the mounting bracket 101 is securely connected to the mounting bracket 101 via a connector. Before operation, check whether the connector is secure and whether the wiring connection is normal.

[0039] Two linear slide rails 105 are symmetrically mounted on the mounting bracket 101. Each slide rail 105 is equipped with two sliders 106. The top of the sliders 106 is connected to the bottom of the base plate 201 of the disassembly stage assembly 2. When the linear motor module 104 is started, it drives the disassembly stage assembly 2 to move linearly along the slide rail 105. The sliders 106 slide synchronously to adjust the position of the disassembly stage assembly 2. During the movement, observe whether the sliders 106 run smoothly and whether there is any jamming.

[0040] The lighting 102 installed on the upper part of the mounting bracket 101 must be powered on before operation. Check whether the brightness of the light meets the operation requirements. If the light is abnormal, check the power supply or bulb for faults in time.

[0041] The placement rack 103 at the front end of the mounting bracket 101 is equipped with an anti-slip rubber pad. When tightening the gun and taking out the tool, be careful to handle it gently to avoid dropping and damaging the tool.

[0042] The locking block 202 at the top of the base plate 201 has a round hole, and the mounting plate 204 has a ring of positioning blocks at the bottom. According to the seat assembly requirements, rotate the mounting plate 204 to a suitable angle, use a pin to pass through the round hole of the locking block 202 and insert it into the positioning block to ensure that the mounting plate 204 is firmly locked and to prevent angular displacement during operation. After inserting the pin, check whether it is fully inserted and whether there is any looseness.

[0043] The limiting mechanism 205 is composed of a base and a Z-shaped block bolted together. The Z-shaped block has pre-drilled screw holes for installing the limiting block. Based on the size of the seat base, select the appropriate limiting block and install it on the Z-shaped block. Tighten the bolts to limit the seat base and prevent the seat from shifting during assembly. After installing the limiting block, check whether the installation is firm and the position is accurate.

[0044] First switching mechanism 206 and second switching mechanism 207: Both consist of a base and an L-shaped block. The L-shaped block is installed on the base by bolts. The L-shaped block of the second switching mechanism 207 is provided with screw holes for installing support blocks. According to the seat model, the appropriate L-shaped block of the mechanism can be flexibly selected for installation. During installation, ensure that the bolts are tightened to achieve effective support for the seat.

[0045] The support mechanism 208 consists of a base and a support block connected by screws. The support block is installed in a suitable position to provide stable support for the seat base. During installation, check whether the connection between the support block and the base is tight and whether the support position is appropriate.

[0046] The support platform 3 has a U-shaped structure and can be placed on the mounting frame 101 as a table for storing workpieces or tools.

[0047] Before operating the equipment, be sure to check that all components are securely connected and that the electrical wiring is normal to ensure that the equipment is in a safe operating condition.

[0048] During equipment operation, it is strictly forbidden to put hands or other objects into the area of ​​moving parts to prevent accidents such as pinching injuries.

[0049] Regularly clean and maintain the equipment, check the wear and tear of each component, and replace severely worn parts in a timely manner to ensure stable equipment performance.

[0050] The present invention has been described above by way of example in conjunction with the accompanying drawings. Obviously, the specific implementation of the present invention is not limited to the above-described manner. Any non-substantial improvement made by adopting the inventive concept and technical solution of the present invention, or the direct application of the inventive concept and technical solution of the present invention to other occasions without modification, shall be within the protection scope of the present invention.

Claims

1. A seat subassembly station comprising a mounting adjustment assembly (1) and a support frame (4), characterized in that: The installation adjustment assembly (1) is provided with a dispensing platform assembly (2) and a support platform (3). The installation adjustment component (1) includes a mounting frame (101), and a linear motor module (104) is provided inside the mounting frame (101). The linear motor module (104) is used to drive the dispensing table component (2) to perform linear motion in order to adjust the position of the dispensing table component (2). The disassembly stage assembly (2) includes a base plate (201) mounted on top of the linear motor module (104). A mounting plate (204) is rotatably connected to the center of the base plate (201) via a rotating mechanism (203). The top of the mounting plate (204) is provided with a limit mechanism (205), a first switching mechanism (206), a second switching mechanism (207), and a support mechanism (208).

2. The seat sub-assembly station of claim 1, wherein: A locking block (202) is installed on the top of the base plate (201), and a round hole is provided on the locking block (202). A number of positioning blocks corresponding to and cooperating with the round hole are provided on the bottom of the mounting plate (204).

3. The seat sub-assembly station of claim 1, wherein: The limiting mechanism (205) includes a base and a Z-shaped block that is bolted to the base. The Z-shaped block has a screw hole for mounting the limiting block. The first switching mechanism (206) includes a base and an L-shaped block that is bolted to the base. The second switching mechanism (207) includes a base and an L-shaped block that is bolted to the base. The L-shaped block has a screw hole for mounting the support block. The support mechanism (208) includes a base and a support block that is screwed to the base.

4. The seat sub-assembly station of claim 1, wherein: A lighting lamp (102) is installed on the upper part of the mounting bracket (101), a placement rack (103) is installed at the front end of the mounting bracket (101), and foot cups are provided at the bottom of the mounting bracket (101) and near the four corners.

5. The seat packaging station of claim 1, wherein: A slide rail (105) is mounted on the mounting bracket (101), and a slider (106) is slidably mounted on the slide rail (105).

6. The seat packaging station of claim 1, wherein: A fixing plate (5) is installed on one side of the support frame (4), and several uniformly distributed placement boxes (6) are installed on the outer wall of the fixing plate (5).

Images