A plastic thread spool flash removal machine

Abstract

This utility model provides a plastic thread spool flash removal machine, including a protective cover and a processing platform. A reducer is installed on the lower side of the processing platform, and a drive motor is mounted on the lower side of the reducer. A rotating shaft is connected to the upper side of the reducer, and a rotating base is installed at the upper end of the rotating shaft. The protective cover is fitted on the annular side of the rotating base, and a fixed baffle is installed on the right side of the protective cover. An electric push rod is installed on the right side of the fixed baffle. This design solves the problems of the original plastic thread spool flash removal machine, which has a complex structure, is difficult to manufacture, has a high operating cost, can only remove flash from one side of the plastic thread spool, requires changing the placement direction of the plastic thread spool, is not convenient to operate, and has a low flash removal efficiency. This utility model has a simple and reasonable structure, is easy to manufacture, has a low operating cost, facilitates flash removal from plastic thread spools, has a high flash removal efficiency, and can shield and protect the cleaned debris, reducing the splashing of debris.

Description

Technical Field

[0001] This utility model is a plastic wire reel flash removal machine, belonging to the field of wire reel processing technology. Background Technology

[0002] Plastic cable reels are reels specifically designed for wires and cables, welded together from two side plates and a cylindrical body. They are suitable for equipment such as wire drawing machines, stranding machines, and extruders. Plastic cable reels, also called plastic spools or plastic reels, are used to hold or wind cables. After production, due to various factors such as molds and materials, the finished product often has an uneven appearance, with burrs and flash. Current technology often uses manual labor with knives to repair these burrs and flash, which is labor-intensive, inefficient, and the precision of burr removal is directly affected by the operator's experience, resulting in inconsistent burr removal quality across the entire reel.

[0003] Chinese Patent No. CN216968419U discloses a flash removal machine for plastic wire reels. This technical solution can improve the efficiency and quality of flash removal from plastic wire reels. However, the flash removal machine for plastic wire reels has a complex structure, is not easy to manufacture, has high operating costs, and can only remove flash from one side of the plastic wire reel. It requires changing the placement direction of the plastic wire reel, making the operation inconvenient and the flash removal efficiency low. There is an urgent need for a flash removal machine for plastic wire reels to solve the above problems. Utility Model Content

[0004] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a plastic wire reel flash removal machine to solve the problems mentioned in the background technology. The utility model has a simple and reasonable structure, is easy to manufacture, has low operating cost, facilitates flash removal of plastic wire reels, has high flash removal efficiency, and can shield and protect the cleaned debris to reduce the splashing of debris.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a plastic wire reel flash removal machine, comprising a protective cover, a processing platform, and a controller. Support legs are installed at the four corners of the lower end face of the processing platform. A reducer is located on the lower side of the processing platform, and a drive motor is mounted on the lower side of the reducer. A rotating shaft is connected to the upper side of the reducer, and a rotating base is located at the upper end of the rotating shaft. A positioning post is located at the center of the upper end face of the rotating base. A plastic wire reel is fitted onto the annular side of the positioning post. A protective cover is fitted onto the annular side of the rotating base. An open slot is provided on the right side of the protective cover. A fixed baffle is located on the right side of the protective cover, and an electric push rod is located on the right side of the fixed baffle. A steel scraper is located at the left end of the electric push rod.

[0006] Furthermore, a shielding plate is provided at the connection between the fixed baffle and the protective cover. The height of the shielding plate is greater than the height of the steel scraper, and the left end of the shielding plate is fixedly connected to the end face of the open slot.

[0007] Furthermore, the positioning post is fitted with a rubber sleeve on its annular side, and the surface of the rubber sleeve is engraved with anti-slip texture. The diameter of the rubber sleeve is the same as the inner diameter of the plastic coil.

[0008] Furthermore, the right end face of the steel scraper is provided with a guide rod, and there are two sets of guide rods. The two sets of guide rods are symmetrically arranged. The right end of the guide rod is provided with a limit baffle. The fixed baffle has a guide hole inside, and the inner diameter of the guide hole is the same as the diameter of the guide rod. The length of the guide rod is the same as the length of the electric push rod.

[0009] Furthermore, the protective cover has a cylindrical structure, and the inner diameter of the protective cover is larger than the diameter of the plastic coil.

[0010] Furthermore, a controller is provided on the right side of the front end face of the processing platform, and the drive motor and electric push rod are both connected to the controller through guides.

[0011] By adopting the above technical solution, the beneficial effects of this utility model are as follows: The plastic thread spool flash removal machine of this utility model, through the setting of a protective cover, shielding plate, electric push rod, drive motor, rotating chassis, steel scraper, open slot and positioning column, has a simple and reasonable structural composition, is easy to manufacture, has low operating cost, facilitates flash removal of plastic thread spools, has high flash removal efficiency, and can shield and protect the cleaned debris, reducing the splashing of debris. It solves the problems of the original plastic thread spool flash removal machine having a complex structure, being difficult to manufacture, having high operating cost, and only being able to remove flash from one side of the plastic thread spool, requiring the placement direction of the plastic thread spool to be changed, which is not convenient to operate and has low flash removal efficiency. This utility model improves the flash removal efficiency. Attached Figure Description

[0012] Other features, objects, and advantages of this invention will become more apparent from the following detailed description of non-limiting embodiments with reference to the accompanying drawings:

[0013] Figure 1 This is a schematic diagram of the structure of a plastic wire reel flash removal machine according to the present invention;

[0014] Figure 2 This is a front sectional view of a plastic wire reel flash removal machine according to the present invention;

[0015] Figure 3 This is a schematic diagram of the structure of the protective cover in a plastic thread spool flash removal machine according to the present invention;

[0016] Figure 4 This is a schematic diagram of the rotating chassis in a plastic thread spool flash removal machine according to the present invention;

[0017] In the diagram: 1-protective cover, 2-processing platform, 3-support leg, 4-shielding plate, 5-fixed baffle, 6-electric push rod, 7-controller, 8-drive motor, 9-plastic coil, 10-rotating chassis, 11-rotating shaft, 12-reducer, 13-steel scraper, 14-guide rod, 141-limiting baffle, 15-open slot, 16-positioning column, 161-rubber sleeve. Detailed Implementation

[0018] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0019] Please see Figures 1-4 This utility model provides a technical solution: a plastic wire reel flash removal machine, including a protective cover 1 and a processing platform 2. Support legs 3 are installed at the four corners of the lower end face of the processing platform 2. A reducer 12 is installed on the lower side of the processing platform 2, and a drive motor 8 is mounted on the lower side of the reducer 12. A rotating shaft 11 is connected to the upper side of the reducer 12. A rotating base 10 is installed at the upper end of the rotating shaft 11. A positioning post 16 is installed at the center of the upper end face of the rotating base 10. A plastic wire reel 9 is fitted onto the annular side of the positioning post 16. A protective cover 1 is fitted on the annular side of the 10 ring. An open slot 15 is opened on the right side of the protective cover 1. A fixed baffle 5 is set on the right side of the protective cover 1. An electric push rod 6 is set on the right side of the fixed baffle 5. A steel scraper 13 is set on the left end of the electric push rod 6. This design solves the problems of the original plastic wire reel 9 flash removal machine having a complex structure, being difficult to manufacture, having high operating costs, and only being able to remove flash from one side of the plastic wire reel 9, requiring the placement direction of the plastic wire reel 9 to be changed, making the operation inconvenient and the flash removal efficiency low.

[0020] The shielding plate 4 is set at the connection between the fixed baffle 5 and the protective cover 1. The height of the shielding plate 4 is greater than the height of the steel scraper 13. The left end of the shielding plate 4 is fixedly connected to the end face of the open slot 15. This design can shield and protect the steel scraper 13 by setting the shielding plate 4, and prevent the steel scraper 13 from causing injury to the staff due to misoperation.

[0021] A rubber sleeve 161 is provided on the annular side of the positioning post 16, and the surface of the rubber sleeve 161 is engraved with anti-slip texture. The diameter of the rubber sleeve 161 is the same as the inner diameter of the plastic coil 9. This design allows the plastic coil 9 to be firmly fitted onto the positioning post 16 through the rubber sleeve 161, increasing the friction between the plastic coil 9 and the positioning post 16 and effectively preventing relative rotation between the plastic coil 9 and the positioning post 16.

[0022] The guide rod 14 is located on the right end face of the steel scraper 13. There are two sets of guide rods 14, which are symmetrically arranged. A limit baffle 141 is provided on the right end of the guide rod 14. The fixed baffle 5 has a guide hole inside, and the inner diameter of the guide hole is the same as the diameter of the guide rod 14. The length of the guide rod 14 is the same as the length of the electric push rod 6. This design can limit and support the steel scraper 13 by setting two sets of guide rods 14, which improves the structural support stability of the steel scraper 13 and enables the steel scraper 13 to remain stable.

[0023] The protective cover 1 has a cylindrical structure, and its inner diameter is larger than that of the plastic reel 9. The protective cover 1 can shield and protect the plastic reel 9, prevent the flying of debris, and facilitate the cleaning of debris later.

[0024] A controller 7 is provided on the right side of the front end of the processing platform 2. The drive motor 8 and the electric push rod 6 are all connected to the controller 7 through guides. The controller 7 facilitates the control of the drive motor 8 and the electric push rod 6.

[0025] As an embodiment of this utility model: when it is necessary to remove and clean the burrs on the plastic reel 9, firstly, the plastic reel 9 is fitted onto the rubber sleeve 161 of the positioning post 16. The rubber sleeve 161 allows the plastic reel 9 to be firmly fitted onto the positioning post 16, increasing the friction between the plastic reel 9 and the positioning post 16, effectively preventing relative rotation between the plastic reel 9 and the positioning post 16. Then, the controller 7 starts the drive motor 8, which drives the rotating base 10 to rotate. The chassis 10 drives the plastic reel 9 to rotate, and then controls the electric push rod 6 to extend to the left. The electric push rod 6 drives the steel scraper 13 to move to the left, so that the steel scraper 13 contacts the edge surface of the plastic reel 9. The steel scraper 13 cleans the burrs on the plastic reel 9. The steel scraper 13 can scrape off the burrs on the upper and lower edges of the plastic reel 9 at the same time, which improves the efficiency of burr removal. The protective cover 1 can prevent the debris from splashing, which facilitates the subsequent cleaning of debris.

[0026] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. It will be apparent to those skilled in the art that this utility model is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or basic characteristics of this utility model. Therefore, the embodiments should be considered exemplary and non-limiting in all respects. The scope of this utility model is defined by the appended claims rather than the foregoing description, and thus all variations falling within the meaning and scope of equivalents of the claims are intended to be included within this utility model. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0027] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A plastic wire coil flash removing machine, comprising a protective cover, a processing platform and a controller, characterized in that: The lower end face of the machining platform is provided with four supporting legs, the lower side of the machining platform is provided with a speed reducer, the lower side of the speed reducer is assembled with a driving motor, the upper side of the speed reducer is connected with a rotating shaft, the upper end of the rotating shaft is provided with a rotating base, the center of the upper end face of the rotating base is provided with a positioning column, the positioning column is sleeved with a plastic wire reel, the annular side of the rotating base is sleeved with a protective cover, the right side of the protective cover is provided with an open notch, the right side of the protective cover is provided with a fixed baffle, the right side of the fixed baffle is provided with an electric push rod, and the left end of the electric push rod is provided with a steel scraper.

2. A flash removing machine for plastic wire coil according to claim 1, wherein: The fixed baffle is provided with a shielding baffle at the connection with the protective cover, the height of the shielding baffle is greater than the height of the steel scraper, and the left end of the shielding baffle is fixedly connected with the end face of the open notch.

3. The flash removing machine for plastic wire coil as claimed in claim 1, wherein: The annular side of the positioning column is sleeved with a rubber sheath, and the surface of the rubber sheath is engraved with anti-skid lines, and the diameter of the rubber sheath is the same as the inner diameter of the plastic wire reel.

4. The flash removing machine for plastic wire coil as claimed in claim 1, wherein: The right end face of the steel scraper is provided with a guide support, the guide support is provided with two groups, the two groups of guide supports are in an upper and lower symmetrical structure, the right end of the guide support is provided with a limiting baffle, the inside of the fixed baffle is provided with a guide hole, and the inner diameter of the guide hole is the same as the diameter of the guide support, and the length of the guide support is the same as the length of the electric push rod.

5. The flash removing machine for plastic wire coil as claimed in claim 1, wherein: The protective cover is in a cylindrical structure, and the inner diameter of the protective cover is greater than the diameter of the plastic wire reel.

6. The flash removing machine for plastic wire coil as claimed in claim 1, wherein: The front end face of the machining platform is provided with a controller, and the driving motor and the electric push rod are connected with the controller through a guide.

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