A type of 90-degree tilting roller conveyor with intermediate insertion mechanism

Abstract

This utility model discloses a 90-degree tilting roller conveyor line with a central insertion mechanism, relating to the field of roller conveyors. The 90-degree tilting roller conveyor line with a central insertion mechanism includes a carrying unit and a transmission unit, with a tilting unit mounted on the carrying unit. The transmission unit includes roller assemblies and a geared motor for driving their operation; the L-shaped bracket of the tilting unit is inserted into the space between the roller assemblies and rotatably connected via a bearing seat, with a hydraulic cylinder positioned below the L-shaped bracket to drive its tilting. This 90-degree tilting roller conveyor line with a central insertion mechanism achieves a rotatable connection between the L-shaped bracket and the tilting structure through the bearing seat, ensuring the smoothness of the tilting process; the hydraulic cylinder, as the driving element, provides stable and sufficient power to ensure that the L-shaped bracket carries the workpiece to achieve a precise 90-degree tilt, meeting the requirements of different processes for the workpiece tilting angle.

Description

Technical Field

[0001] This utility model relates to the field of roller conveyor technology, specifically a roller conveyor with a 90-degree rotating mechanism and a centrally inserted hole. Background Technology

[0002] In modern industrial production and logistics, roller conveyors, as a highly efficient and stable material handling device, are widely used in various factories, warehouses, and distribution centers. With their simple structure, reliable operation, and ease of maintenance, they enable continuous and smooth transport of objects of different shapes, sizes, and weights, greatly improving the automation level and efficiency of production and logistics processes while reducing labor costs and intensity.

[0003] However, in actual production and operation processes, relying solely on roller conveyors for the linear transport of objects often cannot meet the complex and diverse process requirements. In many cases, objects need to change their spatial orientation during transport, performing specific operations such as inspection, assembly, packaging, and coding by rotating them 90 degrees.

[0004] Currently, while some solutions exist for the flipping requirements of objects on roller conveyors, they all have varying degrees of limitations. Some companies use manual flipping, which is not only labor-intensive and inefficient, but also prone to damage and inaccurate flipping angles due to the randomness and instability of manual operation, thus affecting the quality of subsequent operations and production progress. Therefore, developing a roller conveyor with a 90-degree flipping mechanism that can effectively solve the above problems is of significant practical importance. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides a roller conveyor line with a 90-degree tilting mechanism with a central insertion, which solves the problems of some roller conveyor lines being difficult to tilt 90 degrees and some roller conveyor lines using manual tilting, which is not only labor-intensive and inefficient, but also prone to damage to objects and inaccurate tilting angles due to the randomness and instability of manual operation.

[0006] To achieve the above objectives, this utility model is implemented through the following technical solution: a 90-degree tilting roller conveyor with intermediate insertion includes a bearing unit and a transmission unit disposed thereon, wherein the bearing unit is provided with a tilting unit;

[0007] The transmission unit includes:

[0008] Roller assembly;

[0009] A geared motor is disposed below the roller assembly and is used to drive the roller assembly to run;

[0010] The flipping unit includes:

[0011] L-shaped bracket, which is inserted into the space between the roller assemblies;

[0012] A mounted bearing, wherein the mounted bearing is rotatably connected to an L-shaped bracket;

[0013] The hydraulic cylinder is located below the L-shaped bracket and is used to drive the L-shaped bracket to rotate.

[0014] Preferably, the carrier unit includes:

[0015] Support frame;

[0016] A crossbar, which is fixedly connected to the bottom of the support frame;

[0017] Mounting bracket, which is fixedly connected to the top of the support frame.

[0018] Preferably, the roller assembly is disposed between the mounting brackets.

[0019] Preferably, the transmission unit further includes:

[0020] A gear, the gear being disposed on one side of the roller assembly;

[0021] A chain, one end of which is engaged with a gear.

[0022] Preferably, a drive gear is fixedly connected to the output end of the geared motor, and the drive gear meshes with the other end of the chain.

[0023] Preferably, the flipping unit further includes:

[0024] The first hinge seat is fixedly connected to the L-shaped bracket and is rotatably connected to the output end of the hydraulic cylinder.

[0025] The second hinge seat is fixedly connected to the crossbar and is rotatably connected to the bottom end of the oil cylinder.

[0026] Preferably, the geared motor is mounted on the crossbar.

[0027] This utility model discloses a roller conveyor line with a 90-degree tilting mechanism and a centrally inserted hole, which has the following beneficial effects:

[0028] This 90-degree tilting roller conveyor with a centrally inserted design incorporates a tilting unit. The L-shaped bracket cleverly inserts itself into the space between the roller assemblies, eliminating the need for extensive additional space. A bearing with a mounting seat ensures the smooth rotation of the L-shaped bracket and the tilting structure. A hydraulic cylinder, acting as the drive element, provides stable and sufficient power, ensuring the L-shaped bracket precisely tilts the workpiece to 90 degrees. This meets the tilting angle requirements of different processes, avoiding the problems of manual tilting, which is not only labor-intensive and inefficient but also prone to damage and inaccurate tilting angles. Attached Figure Description

[0029] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0030] Figure 1 This is a schematic diagram of the structure of this utility model;

[0031] Figure 2 This is a schematic diagram of the load-bearing unit structure of this utility model;

[0032] Figure 3 This is a schematic diagram of the transmission unit and flipping unit of this utility model;

[0033] Figure 4 This is a top view of the roller and L-shaped bracket of this utility model before they are flipped over.

[0034] In the diagram: 1. Bearing unit; 11. Support frame; 12. Crossbar; 13. Mounting frame; 2. Transmission unit; 21. Roller assembly; 22. Gear; 23. Chain; 24. Gear motor; 3. Tilting unit; 31. L-shaped bracket; 32. Bearing with seat; 33. First hinge seat; 34. Hydraulic cylinder; 35. Second hinge seat. Detailed Implementation

[0035] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions in the embodiments of this utility model are described clearly and completely. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0036] This utility model discloses a roller conveyor line with a 90-degree tilting mechanism and a center-insertion type.

[0037] Example 1: According to the appendix Figure 1-4 As shown, it includes a carrier unit 1 and a transmission unit 2 disposed thereon, and a flipping unit 3 is disposed on the carrier unit 1;

[0038] Transmission unit 2 includes:

[0039] Roller assembly 21;

[0040] A geared motor 24 is located below the roller assembly 21 and is used to drive the roller assembly 21 to run.

[0041] The flipping unit 3 includes:

[0042] L-shaped bracket 31 is inserted into the space between roller assemblies 21. The L-shaped bracket 31 adopts a center-insertion design and is cleverly inserted into the space between roller assemblies 21 without occupying a lot of extra space, which effectively improves the space utilization of the conveyor line and is especially suitable for production environments with limited space.

[0043] Mounted bearing 32 is rotatably connected to L-shaped bracket 31;

[0044] Hydraulic cylinder 34 is located below L-shaped bracket 31 and is used to drive L-shaped bracket 31 to rotate.

[0045] Furthermore, the bearing unit 1 includes:

[0046] Support frame 11;

[0047] The crossbar 12 is fixedly connected to the bottom of the support frame 11;

[0048] Mounting bracket 13 is fixedly connected to the top of support bracket 11.

[0049] Furthermore, the roller assembly 21 is disposed between the mounting brackets 13.

[0050] Furthermore, transmission unit 2 also includes:

[0051] Gear 22 is disposed on one side of roller assembly 21;

[0052] Chain 23, one end of which is engaged with gear 22.

[0053] Furthermore, the geared motor 24 is mounted on the crossbar 12.

[0054] Furthermore, a drive gear is fixedly connected to the output end of the geared motor 24, and the drive gear meshes with the other end of the chain 23. When an object is placed on the roller assembly 21 of the roller conveyor, the geared motor 24 starts, and the drive gear at its output end drives the chain 23 to rotate. Since the chain 23 meshes with the gear 22 on one side of the roller assembly 21, the rotation of the chain 23 drives the roller assembly 21 to rotate, thereby realizing the linear transmission of the object on the roller conveyor.

[0055] Example 2: According to the appendix Figure 1-4 As shown, it includes a carrier unit 1 and a transmission unit 2 disposed thereon, and a flipping unit 3 is disposed on the carrier unit 1;

[0056] Transmission unit 2 includes:

[0057] Roller assembly 21;

[0058] A geared motor 24 is located below the roller assembly 21 and is used to drive the roller assembly 21 to run.

[0059] The flipping unit 3 includes:

[0060] L-shaped bracket 31, which is inserted into the space between the roller assemblies 21;

[0061] Mounted bearing 32 is rotatably connected to L-shaped bracket 31;

[0062] Hydraulic cylinder 34 is located below the L-shaped bracket 31 and is used to drive the L-shaped bracket 31 to rotate. A bearing 32 with a mounting seat enables the L-shaped bracket 31 to rotate in a rotatable manner, ensuring the smoothness of the rotation process. As a driving element, hydraulic cylinder 34 provides stable and sufficient power to ensure that the L-shaped bracket 31 carries the workpiece to achieve a precise 90-degree rotation, meeting the requirements of different processes for the workpiece rotation angle.

[0063] Furthermore, the flipping unit 3 also includes:

[0064] The first hinge seat 33 is fixedly connected to the L-shaped bracket 31, and the first hinge seat 33 is rotatably connected to the output end of the oil cylinder 34.

[0065] The second hinge 35 is fixedly connected to the crossbar 12 and rotatably connected to the bottom end of the hydraulic cylinder 34. When the object is transported to the position requiring flipping, the control system issues a command, and the hydraulic cylinder 34 begins to work. The bottom end of the hydraulic cylinder 34 is fixed to the crossbar 12 via the second hinge 35, and the output end is rotatably connected to the L-shaped bracket 31 via the first hinge 33. The output end of the hydraulic cylinder 34 extends, pushing the L-shaped bracket 31 to flip upwards by 90 degrees around the bearing 32. Since the L-shaped bracket 31 is inserted between the roller assemblies 21, it can lift the object and drive it to flip together during the flipping process, realizing a 90-degree change in the spatial posture of the object. After the object completes the 90-degree flip, corresponding inspection, assembly, packaging, and other operations can be performed. After the operation is completed, the output end of the hydraulic cylinder 34 retracts, pulling the L-shaped bracket 31 downwards around the bearing 32 to return to the initial position. At this time, the roller assembly 21 continues to run, transporting the flipped object to the next process, completing the entire transmission and flipping process.

[0066] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A 90-degree tilting roller conveyor with intermediate insertion, comprising a carrying unit (1) and a transmission unit (2) disposed thereon, characterized in that, The bearing unit (1) is provided with a flipping unit (3); The transmission unit (2) includes: Roller assembly (21); A geared motor (24) is disposed below the roller assembly (21) and is used to drive the roller assembly (21) to run. The flipping unit (3) includes: L-shaped bracket (31), which is inserted into the space between the roller assemblies (21); A mounted bearing (32) is rotatably connected to an L-shaped bracket (31); The hydraulic cylinder (34) is located below the L-shaped bracket (31) and is used to drive the L-shaped bracket (31) to rotate.

2. The intermediate-interval 90-degree tilting roller conveyor line according to claim 1, characterized in that, The carrier unit (1) includes: Support frame (11); A crossbar (12) is fixedly connected to the bottom of the support frame (11); Mounting bracket (13) is fixedly connected to the top of support frame (11).

3. A roller conveyor line with a 90-degree tilting mechanism and intermediate insertion as described in claim 2, characterized in that, The roller assembly (21) is disposed between the mounting brackets (13).

4. A 90-degree tilting roller conveyor line with intermediate insertion mechanism according to claim 1, characterized in that, The transmission unit (2) further includes: Gear (22), said gear (22) is disposed on one side of roller assembly (21); A chain (23), one end of which is engaged with a gear (22).

5. A roller conveyor line with a 90-degree tilting mechanism and intermediate insertion as described in claim 4, characterized in that, The output end of the geared motor (24) is fixedly connected to a drive gear, which meshes with the other end of the chain (23).

6. A roller conveyor line with a 90-degree tilting mechanism and intermediate insertion as described in claim 3, characterized in that, The flipping unit (3) further includes: The first hinge (33) is fixedly connected to the L-shaped bracket (31), and the first hinge (33) is rotatably connected to the output end of the oil cylinder (34); The second hinge (35) is fixedly connected to the crossbar (12) and is rotatably connected to the bottom end of the oil cylinder (34).

7. A roller conveyor line with a 90-degree tilting mechanism and intermediate insertion as described in claim 3, characterized in that, The geared motor (24) is mounted on the crossbar (12).

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