A wire output mechanism for enameled wire based on a split-type enameling machine

Abstract

This utility model discloses an enameled wire output mechanism based on a split-type enameling machine, including an upper slide rod and a lower slide rod distributed vertically at intervals. Multiple sets of guiding mechanisms are connected to the upper and lower slide rods, each set guiding a single enameled wire. Each guiding mechanism includes a first guiding component slidably connected to the lower slide rod and a second guiding component slidably connected to the upper slide rod. A vertical first mounting block is rotatably connected to the first guiding component, and a first guide wheel is rotatably connected to the first mounting block. A horizontal second mounting block is rotatably connected to the second guiding component, and a second guide wheel is rotatably connected to the second mounting block. This utility model can reduce the possibility of frictional damage to the enameled wire and reduce the difficulty for manufacturers in wiring the enameled wire.

Description

Technical Field

[0001] This utility model relates to a wire output mechanism for an enameling machine, and more particularly to an enameling wire output mechanism based on a split-type enameling machine. Background Technology

[0002] With the development of technology, manufacturers have now developed a split-type enameling machine structure. This involves dividing the furnace chamber of the enameling machine so that each chamber can generate different baking temperatures and be used to bake enameled wires of different specifications. Based on this, manufacturers can use a single enameling machine to process two sets of enameled wires of different specifications simultaneously, improving the functionality of the enameling machine and saving processing costs for the manufacturer.

[0003] Based on this enameling machine, since the two sets of enameled wires need to be transported to different take-up devices after coating, the enameled wires need to be separated by a corresponding output mechanism after exiting the enameling machine. That is, the enameled wires, which are originally distributed at equal intervals inside the enameling machine, are divided into two parts by a guide. One set of enameled wires is arranged on the left side of the enameling machine, and the other set is arranged on the right side of the enameling machine. This allows the two sets of enameled wires to be transported to different take-up devices on both sides after exiting the machine, thus realizing their take-up function.

[0004] The aforementioned arrangement method requires significant adjustments to the lateral position of the enameled wire during its exit process. This can cause the wire to interfere with the side of the guide groove due to excessive tilting angle, increasing the possibility of friction damage to the enamel film on the wire surface. Furthermore, because the lateral position variations of different enameled wires within the same group differ, it is difficult for manufacturers to individually adjust the routing direction for each wire, further increasing the difficulty of guiding the wire.

[0005] Furthermore, if the lateral position of the enameled wire is changed by tilting the guide wheel, it will also cause changes in the wire inlet and outlet heights of the guide wheel. Since the lateral position changes of different enameled wires are different, the wire inlet and outlet heights of each enameled wire will also change accordingly, resulting in height deviations of different enameled wires at the inlet and outlet. This increases the difficulty for manufacturers in arranging the enameled wires at the enameling machine and take-up device.

[0006] Therefore, the existing wire output mechanism for split-type enameling machines has the problem of poor wire output performance. Utility Model Content

[0007] The purpose of this invention is to provide an enameled wire output mechanism based on a split-type enameling machine. It can reduce the possibility of frictional damage to the enameled wire and simplify the wire routing process for manufacturers.

[0008] The technical solution of this utility model is as follows: A wire output mechanism for an enameled wire based on a split-type enameling machine, comprising an upper slide rod and a lower slide rod arranged at vertical intervals. Multiple sets of guide mechanisms are connected to the upper slide rod and the lower slide rod, each set of guide mechanisms being used to guide one enameled wire. Each guide mechanism includes a first guide component slidably connected to the lower slide rod and a second guide component slidably connected to the upper slide rod. A vertical first mounting block is rotatably connected to the first guide component, and a first guide wheel is rotatably connected to the first mounting block. A horizontal second mounting block is rotatably connected to the second guide component, and a second guide wheel is rotatably connected to the second mounting block.

[0009] The first mounting block is used to adjust the tilt angle of the first guide wheel so that the wire outlet end of the first guide wheel faces the second guide wheel of the same group of guide mechanisms after tilting.

[0010] The second mounting block is used to adjust the tilt angle of the second guide wheel so that the wire inlet end of the second guide wheel faces the first guide wheel of the same group of guide mechanisms after tilting.

[0011] In the aforementioned wire output mechanism based on a split-type enameling machine, there are multiple first guide components that are spaced apart on the upper slide bar, and multiple second guide components that are spaced apart on the lower slide bar. The distance between adjacent first guide components is greater than the distance between adjacent second guide components.

[0012] In the aforementioned wire output mechanism based on a split-type enameling machine, the first guide component includes a first sliding frame slidably connected to the lower slide rod. A first positioning bolt is rotatably connected to one side of the first sliding frame. One end of the first positioning bolt extends to the outside of the first sliding frame and is connected to a first positioning nut. The other end of the first positioning bolt extends to the outside of the first sliding frame and is connected to a first mounting block for fastening.

[0013] In the aforementioned enameled wire output mechanism based on a split-type enameling machine, the middle part of the first mounting block is provided with a first rectangular groove and a first round hole that are interconnected. The nut of the first positioning bolt is fastened to the first mounting block through the first rectangular groove, and one end of the first positioning bolt extends to the outside of the first mounting block through the first round hole and is connected to the first positioning nut.

[0014] In the aforementioned wire output mechanism based on a split-type enameling machine, the second guide component includes a second sliding frame slidably connected to the upper sliding rod. An L-shaped mounting plate is connected to the top of the second sliding frame. A second positioning bolt is rotatably connected to one side of the mounting plate. A second positioning nut is connected to one end of the second positioning bolt. The other end of the first positioning bolt passes through the mounting plate and is connected to the second mounting block.

[0015] In the aforementioned wire output mechanism based on a split-type enameling machine, the middle part of the second mounting block is provided with a second rectangular groove and a second circular hole that are interconnected. The nut of the second positioning bolt is fastened to the second mounting block through the second rectangular groove, and one end of the second positioning bolt extends to the outside of the second mounting block through the second circular hole and is connected to the second positioning nut.

[0016] In the aforementioned enameled wire output mechanism based on a split-type enameling machine, one side of the mounting plate is connected to a second positioning bolt via an elongated hole.

[0017] Compared with the prior art, this utility model has the following characteristics:

[0018] (1) Through the cooperation of the first guide component and the second guide component, the first guide wheel and the second guide wheel can be tilted in the direction of the enameled wire during the installation process, thereby effectively reducing the bending and friction interference of the enameled wire when it enters and exits the wire, that is, improving the stability of the enameled wire.

[0019] (2) Based on the above, by limiting the connection structure of the first guide wheel and the second guide wheel, on the one hand, the first guide wheel and the second guide wheel can be arranged side by side at a specified interval, so that the first guide wheel and the second guide wheel can correspond to the entry and exit positions of the external enameled wire, avoiding the tilting of the enameled wire when entering and exiting; on the other hand, by adjusting the height position of the second guide wheel, the height of each enameled wire can be kept consistent when entering and exiting, which is convenient for the manufacturer to arrange the enameled wire and reduce the possibility of bending of the enameled wire when entering and exiting.

[0020] (3) By limiting the connection structure of the first positioning bolt, the second positioning bolt, the first mounting block and the second mounting block, the first mounting block and the second mounting block can drive the first guide wheel and the second guide wheel to rotate freely in the direction of the enameled wire before positioning, so as to facilitate the operator to adjust the tilt angle of the first guide wheel and the second guide wheel; and after the first guide wheel and the second guide wheel are positioned, the operator can position the first mounting block and the second mounting block by tightening the first positioning nut and the second positioning nut, so as to ensure the positional stability of the first guide wheel and the second guide wheel in subsequent use, that is, improve the installation convenience of the operator;

[0021] Therefore, this invention can reduce the possibility of friction damage to enameled wires and reduce the difficulty for manufacturers in wiring enameled wires. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the structure of this utility model;

[0023] Figure 2 yes Figure 1View from direction A;

[0024] Figure 3 This is a schematic diagram of the structure of the first guide component;

[0025] Figure 4 This is a schematic diagram of the second guide component.

[0026] The markings in the attached diagram are as follows: 1-upper slide bar, 2-lower slide bar, 3-first guide assembly, 4-second guide assembly, 5-first mounting block, 6-first guide wheel, 7-second mounting block, 8-second guide wheel, 9-first sliding frame, 10-first positioning bolt, 11-first positioning nut, 12-second sliding frame, 13-mounting plate, 14-second positioning bolt, 15-second positioning nut, 16-elongated hole. Detailed Implementation

[0027] The present invention will be further described below with reference to the accompanying drawings and embodiments, but this should not be construed as limiting the present invention.

[0028] Example. A wire output mechanism for enameled wire based on a split-type enameling machine, configured as follows: Figure 1 As shown, it includes an upper sliding rod 1 and a lower sliding rod 2 that are spaced vertically apart. Multiple sets of guide mechanisms are connected to the upper sliding rod 1 and the lower sliding rod 2, and each set of guide mechanisms is used to guide one enameled wire. The guide mechanism includes a first guide component 3 that is slidably connected to the lower sliding rod 2 and a second guide component 4 that is slidably connected to the upper sliding rod 1. A vertical first mounting block 5 is rotatably connected to the first guide component 3, and a first guide wheel 6 is rotatably connected to the first mounting block 5. A horizontal second mounting block 7 is rotatably connected to the second guide component 4, and a second guide wheel 8 is rotatably connected to the second mounting block 7.

[0029] The first mounting block 5 is used to adjust the tilt angle of the first guide wheel 6 so that the wire outlet end of the first guide wheel 6 faces the second guide wheel 8 of the same group of guide mechanisms after tilting.

[0030] The second mounting block 7 is used to adjust the tilt angle of the second guide wheel 8 so that the wire inlet end of the second guide wheel 8 faces the first guide wheel 6 of the same group of guide mechanisms after tilting.

[0031] The first guide assembly 3 is a plurality of components and is spaced apart on the upper slide bar 1, so that the wire inlet position of each first guide wheel 6 is aligned with the enameled wire on the enameling machine; the second guide assembly 4 is a plurality of components and is spaced apart on the lower slide bar 2, so that the wire outlet position of each second guide wheel 8 is aligned with the enameled wire on the take-up device, and the spacing between adjacent first guide assemblies 3 is greater than the spacing between adjacent second guide assemblies 4.

[0032] The first guide assembly 3 includes a first sliding frame 9 slidably connected to the lower slide rod 2. A set screw for limiting the sliding position of the first sliding frame 9 is threaded onto the first sliding frame 9. A first positioning bolt 10 is rotatably connected to one side of the first sliding frame 9. One end of the first positioning bolt 10 extends to the outside of the first sliding frame 9 and is connected to a first positioning nut 11. The other end of the first positioning bolt 10 extends to the outside of the first sliding frame 9 and is connected to a first mounting block 5. The first mounting block 5 and the first sliding frame 9 are separated by a collar sleeved on the first positioning bolt 10. The first mounting block 5 and the first positioning nut 11 are located on the upper and lower sides of the first sliding frame 9, respectively. When the first mounting block 5 rotates, it rotates around the central axis of the first positioning bolt 10, thereby adjusting the tilt angle of the first guide wheel 6.

[0033] The first mounting block 5 has a first rectangular groove and a first round hole that are interconnected in the middle. The nut of the first positioning bolt 10 is fastened to the first mounting block 5 through the first rectangular groove. One end of the first positioning bolt 10 extends to the outside of the first mounting block 5 through the first round hole and is connected to the first positioning nut 11. The connecting shaft of the first guide wheel 6 passes through the first rectangular groove and is rotatably connected to the first mounting block 5.

[0034] The second guide assembly 4 includes a second sliding frame 12 slidably connected to the upper sliding rod 1. A set screw for limiting the sliding position of the second sliding frame 12 is threaded onto the second sliding frame 12. An L-shaped mounting plate 13 is screwed or welded to the top of the second sliding frame 12. A second positioning bolt 14 is rotatably connected to one side of the mounting plate 13. A second positioning nut 15 is connected to one end of the second positioning bolt 14. The other end of the first positioning bolt 10 passes through the mounting plate 13 and is connected to the second mounting block 7. The second mounting block 7 and the second sliding frame 12 are separated by a collar sleeved on the outside of the second positioning bolt 14. When the second mounting block 7 rotates, it rotates around the central axis of the second positioning bolt 14, thereby adjusting the tilt angle of the second guide wheel 8.

[0035] The second mounting block 7 has a second rectangular groove and a second round hole that are interconnected in the middle. The nut of the second positioning bolt 14 is fastened to the second mounting block 7 through the second rectangular groove. One end of the second positioning bolt 14 extends to the outside of the second mounting block 7 through the second round hole and is connected to the second positioning nut 15. The connecting shaft of the second guide wheel 8 passes through the second rectangular groove and is rotatably connected to the second mounting block 7.

[0036] One side of the mounting plate 13 is connected to the second positioning bolt 14 through the elongated hole 16. The operator can adjust the height position of the second guide wheel 8 through the elongated hole 16 so that the cable outlet end of each second guide wheel 8 is at the same height.

[0037] The working principle of this utility model is as follows: During installation, the first guide components 3 and the second guide components 4 are first installed on the lower slide rod 2 and the upper slide rod 1, respectively. Then, the enameled wire extends from the enameling machine and passes through the first guide wheel 6 and the second guide wheel 8 in sequence before entering the take-up device. After the enameled wire passes through, the operator adjusts the axial position of each first sliding frame 9 on the lower slide rod 2 according to the wire's direction of travel, so that the enameled wire can enter the first guide wheel 6 along the length direction of the enameling machine, thus preventing the enameled wire from tilting along the width direction of the enameling machine.

[0038] After the first sliding frame 9 is positioned, the operator adjusts the height and lateral position of each second guide wheel 8 according to the exit position of the enameled wire, so that each enameled wire can be horizontally conveyed into the guiding device at specified intervals after exiting the second guide wheel 8. During the lateral and longitudinal movement of the second guide wheel 8, the tilt angle of the first guide wheel 6 and the second guide wheel 8 will rotate in coordination with the change of the enameled wire's travel direction, thereby reducing the bending angle formed between the enameled wire and the first guide wheel 6 and the second guide wheel 8 when the wire enters and exits, thus reducing the possibility of friction damage to the enameled wire.

[0039] Once the second guide wheel 8 is positioned, the tilt angles of the first guide wheel 6 and the second guide wheel 8, as well as the axial position of the second sliding frame 12 on the upper sliding rod 1, are fixed. At this time, the operator simultaneously tightens the first positioning bolt 10 and the second positioning bolt 14, thereby limiting the rotation of the first mounting block 5 and the second mounting block 7 by compression, ensuring the angular stability of the first guide wheel 6 and the second guide wheel 8 during subsequent use.

Claims

1. A wire outlet mechanism based on a split-type enameling machine, characterized in that: It includes an upper sliding rod (1) and a lower sliding rod (2) that are spaced apart vertically. Multiple sets of guide mechanisms are connected to the upper sliding rod (1) and the lower sliding rod (2). Each set of guide mechanisms is used to guide one enameled wire. The guide mechanism includes a first guide component (3) that is slidably connected to the lower sliding rod (2) and a second guide component (4) that is slidably connected to the upper sliding rod (1). A vertical first mounting block (5) is rotatably connected to the first guide component (3). A first guide wheel (6) is rotatably connected to the first mounting block (5). A horizontal second mounting block (7) is rotatably connected to the second guide component (4). A second guide wheel (8) is rotatably connected to the second mounting block (7). The first mounting block (5) is used to adjust the tilt angle of the first guide wheel (6) so that the wire outlet end of the first guide wheel (6) is tilted toward the second guide wheel (8) of the same group of guide mechanisms. The second mounting block (7) is used to adjust the tilt angle of the second guide wheel (8) so that the wire inlet end of the second guide wheel (8) is tilted toward the first guide wheel (6) of the same group of guide mechanisms.

2. The wire outlet mechanism based on the split-type enameling machine according to claim 1, characterized in that: The number of first guide components (3) is multiple and they are spaced apart on the upper slide bar (1), and the number of second guide components (4) is multiple and they are spaced apart on the lower slide bar (2). The distance between adjacent first guide components (3) is greater than the distance between adjacent second guide components (4).

3. The enameled wire output mechanism based on a split-type enameling machine according to claim 1, characterized in that: The first guide assembly (3) includes a first sliding frame (9) slidably connected to the lower slide bar (2). A first positioning bolt (10) is rotatably connected to one side of the first sliding frame (9). One end of the first positioning bolt (10) extends to the outside of the first sliding frame (9) and is connected to a first positioning nut (11). The other end of the first positioning bolt (10) extends to the outside of the first sliding frame (9) and is connected to a first mounting block (5) for fastening.

4. The enameled wire output mechanism based on a split-type enameling machine according to claim 3, characterized in that: The first mounting block (5) has a first rectangular groove and a first round hole that are interconnected in the middle. The nut of the first positioning bolt (10) is fastened to the first mounting block (5) through the first rectangular groove. One end of the first positioning bolt (10) extends to the outside of the first mounting block (5) through the first round hole and is connected to the first positioning nut (11).

5. The enameled wire output mechanism based on a split-type enameling machine according to claim 1, characterized in that: The second guide assembly (4) includes a second sliding frame (12) slidably connected to the upper sliding rod (1). The top of the second sliding frame (12) is connected to an L-shaped mounting plate (13). A second positioning bolt (14) is rotatably connected to one side of the mounting plate (13). A second positioning nut (15) is connected to one end of the second positioning bolt (14). The other end of the first positioning bolt (10) passes through the mounting plate (13) and is connected to the second mounting block (7) for fastening.

6. The enameled wire output mechanism based on a split-type enameling machine according to claim 5, characterized in that: The second mounting block (7) has a second rectangular groove and a second round hole that are interconnected in the middle. The nut of the second positioning bolt (14) is fastened to the second mounting block (7) through the second rectangular groove. One end of the second positioning bolt (14) extends to the outside of the second mounting block (7) through the second round hole and is connected to the second positioning nut (15).

7. The enameled wire output mechanism based on a split-type enameling machine according to claim 5, characterized in that: The mounting plate (13) is connected to a second positioning bolt (14) via an elongated hole (16) on one side.

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