A heat treatment apparatus for the production of wear-resistant liners

By introducing a motor-driven pushing and lifting mechanism into the wear-resistant liner heat treatment device, the problem of high-temperature moving frame affecting material handling efficiency was solved, realizing automated and rapid material handling and improving the practicality of the device.

CN224280347UActive Publication Date: 2026-05-26MA ANSHAN HAITIAN ZHONGGONG TECH DEV CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
MA ANSHAN HAITIAN ZHONGGONG TECH DEV CO LTD
Filing Date
2025-05-29
Publication Date
2026-05-26

AI Technical Summary

Technical Problem

When using existing wear-resistant lining heat treatment equipment, the surface temperature of the moving frame is high after it is removed from the heating box, which slows down the manual material handling speed, thereby reducing efficiency and affecting practicality.

Method used

A device comprising a heating box, a base, a moving frame, a placement seat, and a pushing component is designed. The device utilizes a motor-driven screw to drive a drive plate and a fixed frame, and the pushing plate pushes the liner plate to move. Combined with the top-loading component, a cylinder pushes a contact plate and a return frame to achieve automated and rapid removal of the liner plate.

Benefits of technology

This technology enables the rapid removal of wear-resistant liners, improves material handling efficiency, enhances the practicality and efficiency of the device, and reduces the need for manual operation.

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Abstract

This utility model discloses a heat treatment device for producing wear-resistant liners, including a heating chamber, a base fixedly connected to one side of the heating chamber, a movable frame on the top of the base, a plurality of uniformly arranged placement seats fixedly connected inside the movable frame, a pushing component on the top of the base, and a top-loading component on the base and the movable frame. This utility model, by setting up the heating chamber, base, movable frame, placement seats, and pushing component, solves the problem that existing heat treatment devices, while capable of heat-treating wear-resistant liners and allowing for convenient removal, still suffer from relatively high surface temperatures after the movable frame is removed from the heating chamber, resulting in relatively slow manual material handling and reduced efficiency in removing wear-resistant liners, thus reducing practicality.
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Description

Technical Field

[0001] This utility model relates to the field of wear-resistant liner production technology, specifically a heat treatment device for wear-resistant liner production. Background Technology

[0002] Wear-resistant liners refer to various wear-resistant liners made from wear-resistant steel plates through processes such as cutting, rolling deformation, drilling and welding. Examples include conveyor liners, coal feeder bottom plates / cyclone separator inverted cones and liners, wear-resistant blades, etc. Heat treatment is a very important process in the processing and production of wear-resistant liners.

[0003] Existing patent CN221028563U discloses a heat treatment device for producing wear-resistant liners, including a fixed base plate. A heating chamber is fixedly connected to the top of the fixed base plate. A sealing door is rotatably connected to the front of the heating chamber. A handle is fixedly connected to one side of the front of the sealing door. A telescopic cylinder is fixedly connected to the rear of the heating chamber. Two sliding grooves are formed inside the heating chamber. Two sliding connecting wheels are provided in each of the two sliding grooves. A movable frame is provided on the top of the four sliding connecting wheels. A fixing block is fixedly connected to one side of the rear of the movable frame. Fixing columns are fixedly connected to both sides of the fixing block. Connecting rods are fixedly connected to the outside of the two fixing columns. A connecting block is fixedly connected between the two connecting rods. A sliding rod is fixedly connected to the rear of the connecting block. This technical solution solves the problem of uneven heating of the liner in the prior art.

[0004] Based on the search of the aforementioned patents and in conjunction with the heat treatment devices in the prior art, it was found that although the aforementioned heat treatment devices can perform heat treatment on the wear-resistant liner plates and facilitate the removal of the wear-resistant liner plates, the surface temperature of the moving frame is still relatively high after it is moved out of the heating box, and the manual material removal speed is relatively slow, which leads to a reduction in the efficiency of removing the wear-resistant liner plates and thus a reduction in practicality. Utility Model Content

[0005] The purpose of this utility model is to provide a heat treatment device for the production of wear-resistant liners, so as to solve the problem mentioned in the background art that, although the existing heat treatment device can perform heat treatment on the wear-resistant liners and can easily remove them, the surface temperature of the moving frame is still relatively high after it is moved out of the heating box, and the manual material handling speed is relatively slow, which leads to a decrease in the efficiency of removing the wear-resistant liners and thus a decrease in practicality.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a heat treatment device for the production of wear-resistant lining plates, comprising a heating box, a base fixedly connected to one side of the heating box, a movable frame provided on the top of the base, a plurality of uniformly arranged placement seats fixedly connected inside the movable frame, a pushing component provided on the top of the base, and a top-loading component provided on the base and the movable frame.

[0007] The pushing component includes a support plate fixedly connected to both sides of the top of the base, a screw connected to the support plate, a motor fixedly connected to one end of the screw, a drive plate connected to the outside of the screw, multiple fixed frames evenly arranged on the back of the movable frame, and a pushing plate fixedly connected to both sides of the fixed frame. The fixed frame corresponds to the placement seat one by one, and the fixed frames are fixedly connected to each other.

[0008] Preferably, the top material component includes placement slots respectively opened on both sides of the top of the placement seat, a top plate connected to the bottom of the placement slot, a top rod fixedly connected to the bottom of the top plate, a U-shaped frame fixedly connected to the bottom of the top rod, a spring sleeved on the outside of the top rod, mounting slots respectively opened on both sides of the top of the base, a fixing cylinder fixedly connected to the bottom of the mounting slot, and a contact plate fixedly connected to the top of the fixing cylinder. The top rod is slidably connected to the placement seat, and the U-shaped frames are fixedly connected to each other.

[0009] Preferably, the base has a support groove at the top, and the drive plate has a support block fixedly connected to the bottom, with the support block slidably connected to the support groove.

[0010] Preferably, the base has a placement rack on the front, and a plurality of evenly arranged receiving boxes are fixedly connected to one side of the placement rack, with each receiving box corresponding to a placement base.

[0011] Preferably, guide plates are fixedly connected to both sides of the front of the placement seat, and the guide plates are triangular in shape.

[0012] Preferably, a baffle is fixedly connected to one side of the top of the base, and a buffer pad is fixedly connected to one side of the baffle.

[0013] Preferably, a telescopic cylinder is fixedly connected to one side of the heating box, and the output end of the telescopic cylinder is fixedly connected to the moving frame.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] 1. By setting up a heating box, base, moving frame, placement seat, and pushing component, the motor can drive the screw to rotate, which in turn controls the movement of the drive plate, which in turn drives the movement of multiple fixed frames. The movement of the fixed frames can push the pushing plate to move, and the movement of the pushing plate can push the wear-resistant liner on the placement seat to move, allowing it to detach from the moving frame, achieving a rapid material picking effect without the need for slow manual material picking, thus greatly improving material picking efficiency and the practicality and efficiency of the device.

[0016] 2. By setting up a top material component, the fixed cylinder can push the contact plate to move upward. The contact plate can contact the bottommost ring frame and push it upward, which can then drive other ring frames to move upward synchronously. This can then drive the top rod and top plate to move upward. The upward movement of the top plate can push the wear-resistant liner out of the placement slot without manual removal, which facilitates the discharge of the wear-resistant liner and further improves its practicality. Attached Figure Description

[0017] Figure 1 A three-dimensional structural schematic diagram provided for this utility model;

[0018] Figure 2 Front view provided for this utility model;

[0019] Figure 3 Provided by this utility model Figure 2 A three-dimensional cross-sectional view at point AA;

[0020] Figure 4 Provided by this utility model Figure 3 Enlarged view of point C in the middle;

[0021] Figure 5 The left view provided for this utility model;

[0022] Figure 6 Provided by this utility model Figure 5 A three-dimensional cross-sectional view at point BB;

[0023] Figure 7 Provided by this utility model Figure 6 Enlarged view of point D in the middle.

[0024] In the diagram: 1. Heating box; 11. Base; 12. Moving frame; 13. Placement seat; 21. Support plate; 22. Screw; 23. Motor; 24. Drive plate; 25. Fixing frame; 26. Push plate; 31. Placement slot; 32. Top plate; 33. Push rod; 34. Retractable frame; 35. Spring; 36. Mounting slot; 37. Fixing cylinder; 38. Contact plate; 41. Support slot; 42. Support block; 51. Placement frame; 52. Receiving box; 61. Guide plate; 71. Baffle; 72. Buffer pad; 81. Telescopic cylinder. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Please see Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 as well as Figure 6 This utility model provides a technical solution: a heat treatment device for producing wear-resistant liners, including a heating chamber 1, a base 11 fixedly connected to one side of the heating chamber 1, a movable frame 12 provided on the top of the base 11, a plurality of uniformly arranged placement seats 13 fixedly connected inside the movable frame 12, a pushing component provided on the top of the base 11, and a top-loading component provided on the base 11 and the movable frame 12. The pushing component includes a support plate 21 fixedly connected to both sides of the top of the base 11, a screw 22 connected to the support plate 21, and a motor fixedly connected to one end of the screw 22. 23. A drive plate 24 connected to the outside of the screw 22; multiple fixed frames 25 evenly arranged on the back of the movable frame 12; and push plates 26 fixedly connected to both sides of the fixed frames 25 respectively. The fixed frames 25 correspond one-to-one with the placement seats 13, and the fixed frames 25 are fixedly connected to each other. The top of the drive plate 24 is fixedly connected to the bottommost fixed frame 25. The heating box 1 can perform heat treatment on the wear-resistant liner. The movable frame 12 can be moved out of the heating box 1. The motor 23 can rotate the screw 22, thereby causing the drive plate 24 to drive the bottommost fixed frame 25. The bottom fixing frame 25 moves, which in turn moves other fixing frames 25, and in turn moves the pusher plate 26. The pusher plate 26 can push the heat-treated wear-resistant liner to move, allowing it to quickly detach from the moving frame 12 for rapid material removal. The top of the base 11 has a support groove 41, and the bottom of the drive plate 24 is fixedly connected to a support block 42. The support block 42 is slidably connected to the support groove 41, and the drive plate 24 can drive the support block 42 to move. The support block 42 can support and guide the drive plate 24, thereby improving the driving efficiency. The moving plate 24 has stable movement. The base 11 has a placement rack 51 on the front. Multiple evenly arranged collection boxes 52 are fixedly connected to one side of the placement rack 51. The collection boxes 52 correspond one-to-one with the placement seat 13. The wear-resistant liners on the placement seat 13 can be collected through the collection boxes 52 to prevent them from falling directly onto the base 11. Guide plates 61 are fixedly connected to both sides of the front of the placement seat 13. The guide plates 61 are triangular in shape and can guide the wear-resistant liners on the placement seat 13 so that they can fall into the collection boxes 52.

[0027] Please see Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 as well as Figure 7 The top material component includes placement grooves 31 respectively opened on both sides of the top of the placement seat 13, a top plate 32 connected to the bottom of the placement groove 31, a top rod 33 fixedly connected to the bottom of the top plate 32, a loop frame 34 fixedly connected to the bottom of the top rod 33, a spring 35 sleeved on the outside of the top rod 33, mounting grooves 36 respectively opened on both sides of the top of the base 11, a fixing cylinder 37 fixedly connected to the bottom of the mounting groove 36, and a contact plate 38 fixedly connected to the top of the fixing cylinder 37. The top rod 33 is slidably connected to the placement seat 13, and the loop frames 34 are fixedly connected to each other. The two ends of the spring 35 are fixedly connected to the loop frame 34 and the placement seat 13 respectively. When the fixing cylinder 37 is working, it can push the contact plate 38 to move upward, so that the contact plate 38 can contact the bottommost loop frame 34 and push it upward. This allows other circular frames 34 to move, which in turn moves the top rod 33 and the top plate 32, pushing the wear-resistant liner out of the placement slot 31 for easy subsequent material collection. The spring 35 facilitates the downward repositioning of the top plate 32. A baffle 71 is fixedly connected to one side of the top of the base 11, and a buffer pad 72 is fixedly connected to one side of the baffle 71. The baffle 71 can limit the movement of the frame 12, ensuring that the pusher plate 26 can be aligned with the wear-resistant liner. The buffer pad 72 can buffer and protect the frame 12, reducing the probability of damage. A telescopic cylinder 81 is fixedly connected to one side of the heating box 1. The output end of the telescopic cylinder 81 is fixedly connected to the frame 12. The telescopic cylinder 81 can push the frame 12 to move, facilitating the movement of the frame 12 in and out of the heating box 1.

[0028] Working principle: During operation, the wear-resistant liner is placed in the placement slot 31. The telescopic cylinder 81 is activated, moving the movable frame 12 into the heating chamber 1. The heating chamber 1 heats the wear-resistant liner. After heat treatment, the telescopic cylinder 81 pushes the movable frame 12 out of the heating chamber 1, allowing it to contact the baffle 71. The fixing cylinder 37 is then activated, pushing the contact plate 38 upwards. The contact plate 38 contacts the bottommost loop frame 34, pushing it upwards, which in turn moves the other loop frames 34 upwards simultaneously. This, in turn, moves the top rod 33 and the top plate 32, simultaneously deforming the spring 35. The movement of plate 32 can push the wear-resistant liner to move up and out of the placement slot 31. Then, motor 23 starts, which drives screw 22 to rotate, thereby driving drive plate 24 to move, which in turn drives bottom fixing frame 25 to move, and then drives other fixing frames 25 to move. This allows pusher plate 26 to contact the wear-resistant liner and push the wear-resistant liner to fall into collection box 52. Collection box 52 can collect the wear-resistant liner, realizing rapid material removal. The above is the working process of the whole device. All contents not described in detail in this specification are existing technologies known to those skilled in the art.

[0029] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A heat treatment device for wear-resistant lining plate production, comprising a heating box (1), characterized in that: A base (11) is fixedly connected to one side of the heating box (1). A movable frame (12) is provided on the top of the base (11). A plurality of uniformly arranged placement seats (13) are fixedly connected inside the movable frame (12). A pushing component is provided on the top of the base (11). A top-loading component is provided on the base (11) and the movable frame (12). The pushing component includes a support plate (21) fixedly connected to the top two sides of the base (11), a screw (22) connected to the support plate (21), a motor (23) fixedly connected to one end of the screw (22), a drive plate (24) connected to the outside of the screw (22), a plurality of fixed frames (25) evenly arranged on the back of the movable frame (12), and a pushing plate (26) fixedly connected to both sides of the fixed frame (25). The fixed frames (25) correspond one-to-one with the placement seat (13), and the fixed frames (25) are fixedly connected to each other.

2. The heat treatment device for wear-resistant lining plate production according to claim 1, characterized in that: The top material component includes placement grooves (31) respectively opened on both sides of the top of the placement seat (13), a top plate (32) connected to the bottom of the placement groove (31), a top rod (33) fixedly connected to the bottom of the top plate (32), a ring frame (34) fixedly connected to the bottom of the top rod (33), a spring (35) sleeved on the outside of the top rod (33), an installation groove (36) respectively opened on both sides of the top of the base (11), a fixing cylinder (37) fixedly connected to the bottom of the installation groove (36), and a contact plate (38) fixedly connected to the top of the fixing cylinder (37). The top rod (33) is slidably connected to the placement seat (13), and the ring frames (34) are fixedly connected to each other.

3. The heat treatment apparatus for producing wear-resistant liners according to claim 1, characterized in that: The base (11) has a support groove (41) on its top, and the drive plate (24) has a support block (42) fixedly connected to its bottom. The support block (42) is slidably connected to the support groove (41).

4. The heat treatment apparatus for producing wear-resistant liners according to claim 1, characterized in that: The base (11) has a placement rack (51) on the front. A plurality of uniformly arranged receiving boxes (52) are fixedly connected to one side of the placement rack (51). The receiving boxes (52) correspond one-to-one with the placement base (13).

5. The heat treatment apparatus for producing wear-resistant liners according to claim 1, characterized in that: The placement seat (13) has guide plates (61) fixedly connected to both sides of its front side, and the guide plates (61) are triangular in shape.

6. The heat treatment apparatus for producing wear-resistant liners according to claim 1, characterized in that: A baffle (71) is fixedly connected to one side of the top of the base (11), and a buffer pad (72) is fixedly connected to one side of the baffle (71).

7. The heat treatment apparatus for producing wear-resistant liners according to claim 1, characterized in that: A telescopic cylinder (81) is fixedly connected to one side of the heating box (1), and the output end of the telescopic cylinder (81) is fixedly connected to the moving frame (12).