An annealing heat treatment apparatus for alloy bars

Abstract

This utility model discloses an annealing heat treatment device for alloy bars, relating to the field of bar annealing heat treatment devices. The utility model includes a feeding mechanism, a transmission mechanism, and an annealing mechanism. The annealing mechanism includes a heating coil base. The utility model incorporates a collection mechanism, a collection box, a slag guiding surface, support legs, a dark baffle, and a blower. The blower is positioned directly above the heating coil, utilizing directional airflow to impact the surface of the metal bar, causing oxide scale debris to rapidly separate from the substrate. The separated debris falls naturally under gravity and is guided by the wedge-shaped slag guiding surface to the collection box for temporary storage. This achieves active stripping, directional collection, and isolation of the working environment for oxide scale debris, effectively solving the technical problems of debris contamination of the site and adherence to surfaces in traditional annealing processes.

Description

Technical Field

[0001] This utility model relates to the field of bar annealing heat treatment equipment, specifically an alloy bar annealing heat treatment equipment. Background Technology

[0002] Traditional alloy bar annealing heat treatment equipment is a high-efficiency continuous heat treatment device. The equipment adopts a hollow structure made of copper tubes and rapidly heats the surface of the bar through the principle of electromagnetic induction. Then, it can achieve uniform annealing, stress relief or solution treatment of materials such as titanium alloys and nickel-based high-temperature alloys. It is suitable for high-precision bar processing in aerospace, medical device and other fields.

[0003] Traditional alloy bar annealing heat treatment equipment tends to generate oxide scale debris on the surface of metal bars during annealing due to high-temperature oxidation. Some of these oxide scale debris will fall directly to the ground, contaminating the processing site and causing problems that are difficult to clean later. Others will stick to the surface of the metal bars, affecting subsequent processing operations. Utility Model Content

[0004] Based on this, the purpose of this utility model is to provide an annealing heat treatment device for alloy bars, so as to solve the dual technical problems of oxide scale debris scattering and polluting the working environment and dense oxide layer adhesion affecting processing quality.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an alloy bar annealing heat treatment device, including a feeding mechanism, a transmission mechanism, and an annealing mechanism. The annealing mechanism includes a heating coil seat, a heating coil is disposed below the outer surface of the heating coil seat, and a blower is disposed above the heating coil via a mounting rod.

[0006] A collection mechanism is provided directly below the blower. The collection mechanism includes a collection box. The top of the collection box has a groove, and the inner wall of the groove has a wedge-shaped guide surface for guiding slag. The bottom of the collection box has a support leg, and the support leg abuts against the ground.

[0007] The outer surface of the collection box is connected to a dark-colored baffle by bolts, and the dark-colored baffle is set in an arc-shaped structure.

[0008] By adopting the above technical solution, the automatic conveying and rotary heating of alloy bars are achieved through the coordinated design of the feeding mechanism, transmission mechanism and annealing mechanism; the heating coil combined with the blower directionally removes the oxide scale, the collection box concentrates the debris through the wedge-shaped slag guide surface, the dark baffle isolates splashes and allows observation, and the support legs enhance the collection stability.

[0009] Furthermore, the collection mechanism is used to collect oxide debris, and the blower ensures that the oxide debris falls off quickly.

[0010] By adopting the above technical solution, the collection mechanism is linked with the blower, and the airflow impact accelerates the removal of oxide scale from the surface of the rod. The slag guide surface guides the debris to be stored in a concentrated manner, reducing ground pollution and subsequent cleaning difficulties.

[0011] Furthermore, the dark baffle facilitates workers' observation of the annealing process of the alloy rod. The dark baffle is a high-temperature ceramic ink glass cover plate, and a control panel is provided on one side of the heating coil base.

[0012] By adopting the above technical solution, the black baffle is made of high-temperature ceramic ink glass, which allows light to pass through and observe the annealing process while blocking the spread of debris; the control panel integrates an operation interface to simplify the process.

[0013] Furthermore, the feeding mechanism includes a base, a track is provided on the top of the base, a linear motor is provided inside the base, a transmission seat is provided inside the track, and the transmission seat is detachably connected to the moving end of the linear motor.

[0014] By adopting the above technical solution, the base of the feeding mechanism has a built-in linear motor drive transmission seat, which realizes precise linear conveying of the bar stock, and the track ensures stable movement path.

[0015] Furthermore, the transmission base is equipped with a pneumatic clamp, which is used to clamp the alloy bar.

[0016] By adopting the above technical solution, the pneumatic clamp holds the end of the bar material, avoiding surface damage, and works with a linear motor to achieve automated clamping and release.

[0017] Furthermore, a transmission mechanism is provided on the back of the base, the transmission mechanism including a lifting linear motor, and a mounting base is detachably connected to the moving end of the lifting linear motor via a mounting bracket.

[0018] By adopting the above technical solution, the transmission mechanism adjusts the height of the mounting base through a lifting linear motor to adapt to the transmission needs of bars with different diameters.

[0019] Furthermore, the mounting base is equipped with two motors, and the output ends of the two motors are respectively equipped with two transmission wheels. The two transmission wheels are used to clamp the alloy rod and cause the alloy rod to rotate.

[0020] By adopting the above technical solution, the two transmission wheels are driven by independent motors, which synchronously clamp and rotate the bar, ensuring uniform heating.

[0021] Furthermore, a tube support frame is provided on the top of the base near the annealing mechanism, and two driven wheels on the top of the tube support frame are used to support and ensure the stability and rotation of the alloy bar.

[0022] By adopting the above technical solution, the driven rollers of the pipe support frame support the bar material, assisting in positioning and reducing conveying friction.

[0023] In summary, the present invention has the following main advantages:

[0024] This invention incorporates a collection mechanism, a collection box, a slag guide surface, support legs, a dark baffle, and a blower. The blower is positioned directly above the heating coil, using directional airflow to impact the surface of the metal rod, rapidly separating oxide scale debris from the substrate. The separated debris falls naturally under gravity and is guided by the wedge-shaped slag guide surface to the collection box for temporary storage, preventing debris from scattering and contaminating the work area. The dark baffle, made of high-temperature ceramic ink glass, provides a visual observation window for operators while allowing light to pass through, facilitating real-time monitoring of the annealing process. It also prevents splashed debris from spreading outwards. The support legs maintain stable contact with the ground, ensuring the stability of the collection box during operation. The coordinated action of these components achieves active stripping, directional collection, and isolation of the work environment from oxide scale debris, effectively solving the technical problems of debris contamination and surface adhesion in traditional annealing processes. Attached Figure Description

[0025] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0026] Figure 2 This is a side view of the three-dimensional structure of the present invention;

[0027] Figure 3 This utility model Figure 1 Enlarged structural diagram at point A;

[0028] Figure 4 This utility model Figure 2 A magnified structural diagram at point B in the middle.

[0029] In the diagram: 1. Feeding mechanism; 101. Base; 102. Track; 103. Transmission seat; 104. Pneumatic clamp; 105. Pipe support frame; 2. Transmission mechanism; 201. Lifting linear motor; 202. Mounting seat; 203. Transmission wheel; 3. Annealing mechanism; 301. Heating coil seat; 302. Control panel; 303. Heating coil; 304. Mounting rod; 305. Blower; 4. Collection mechanism; 401. Collection box; 402. Slag guide surface; 403. Support leg; 404. Dark baffle; 5. Alloy bar. Detailed Implementation

[0030] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and should not be construed as limiting the present invention.

[0031] In this embodiment:

[0032] An annealing heat treatment apparatus for alloy bars, such as Figure 1-4 As shown, it includes a feeding mechanism 1, a transmission mechanism 2, and an annealing mechanism 3. The annealing mechanism 3 includes a heating coil seat 301. A heating coil 303 is provided below the outer surface of the heating coil seat 301. A blower 305 is provided above the heating coil 303 via a mounting rod 304.

[0033] A collection mechanism 4 is provided directly below the blower 305. The collection mechanism 4 includes a collection box 401. The top of the collection box 401 is provided with a box groove, and the inner wall of the box groove is provided with a wedge-shaped guide surface 402. The bottom of the collection box 401 is provided with a support leg 403, and the support leg 403 abuts against the ground.

[0034] The outer surface of the collection box 401 is detachably connected to a dark baffle 404 by bolts. The dark baffle 404 has an arc-shaped structure. The feeding mechanism 1 achieves precise positioning and conveying of the bar 5 through the track 102 of the base 101 and the transmission seat 103. The heating coil 303 of the annealing mechanism 3 induction heats the bar 5 below the heating coil seat 301. At the same time, the blower 305 fixed by the mounting rod 304 accelerates the removal of oxide scale through directional airflow. The debris slides into the collection box 401 through the slag guide surface 402 for temporary storage. The dark baffle 404 is detachably connected by bolts. Its arc-shaped structure fits the outer contour of the bar 5, blocking debris splashing while providing a viewing window. The support leg 403 contacts the ground to ensure the stability of the collection box 401 and avoid vibration and displacement.

[0035] See Figure 3 , Figure 4 The collecting mechanism 4 is used to collect oxide debris, and the blower 305 ensures that the oxide debris falls quickly. The blower 305 is set directly in front of the heating coil 303, and the airflow covers the heated area on the surface of the bar 5, accelerating the peeling of the oxide scale. The debris falls to the slag guiding surface 402 of the collecting box 401, and its wedge-shaped structure guides the debris to gather at the bottom of the box to avoid accumulation and blockage. The collecting box 401 and the support leg 403 cooperate to form a semi-enclosed space to prevent debris from overflowing and polluting the working environment.

[0036] See Figure 1 , Figure 2The dark baffle 404 facilitates workers' observation of the annealing of the alloy rods. The dark baffle is a high-temperature ceramic ink glass cover. A control panel 302 is set on one side of the heating coil base 301. The arc-shaped structure of the dark baffle 404 is connected to the outer wall of the collection box 401 by bolts. The high-temperature ceramic ink glass is resistant to annealing temperature, and its dark color and light transmission characteristics facilitate observation of the heating color of the rods 5. The control panel 302 is located on the side of the heating coil base 301 and integrates heating parameter adjustment and feeding speed control functions to improve the ease of operation.

[0037] See Figure 1 , Figure 4 The feeding mechanism 1 includes a base 101, a track 102 on the top of the base 101, a linear motor inside the base 101, and a transmission seat 103 inside the track 102. The transmission seat 103 is detachably connected to the moving end of the linear motor. The track 102 of the base 101 cooperates with the linear motor, and the transmission seat 103 is fixed to the moving end of the motor through a detachable connector. After the bar 5 is initially positioned by the support frame 105, the transmission seat 103 pushes it horizontally along the track 102 to the annealing station to avoid positioning deviation caused by manual handling.

[0038] See Figure 3 , Figure 4 A pneumatic clamp 104 is provided on the transmission seat 103, and the pneumatic clamp 104 is used to clamp the alloy bar 5. The pneumatic clamp 104 on the transmission seat 103 drives the jaws to close by air pressure, and the clamping force is evenly distributed to prevent indentation on the end face of the bar 5. After clamping, it moves along the track 102 with the transmission seat 103. After annealing, it automatically releases, reducing manual intervention.

[0039] See Figure 1 , Figure 2 , Figure 3 , Figure 4 The back of the base 101 is provided with a transmission mechanism 2, which includes a lifting linear motor 201. The moving end of the lifting linear motor 201 is detachably connected to the mounting base 202 via a mounting bracket. The lifting linear motor 201 drives the mounting base 202 to move vertically. The mounting bracket and the moving end are detachably connected to ensure that the contact pressure between the transmission wheel 203 and the surface of the bar 5 is adjustable to adapt to the clamping and rotation requirements of bars of different specifications.

[0040] See Figure 1 The mounting base 202 is equipped with two motors, and the output ends of the two motors are respectively equipped with two transmission wheels 203. The two transmission wheels 203 are used to clamp the alloy rod and cause the alloy rod 5 to rotate. The two motors inside the mounting base 202 drive the two transmission wheels 203 respectively. The rod 5 is clamped and rotated synchronously through the V-shaped centering structure, eliminating slippage or uneven speed caused by single-point drive and improving the consistency of annealed layer thickness.

[0041] See Figure 1 , Figure 4 A tube support frame 105 is provided on the top of the base 101 near the annealing mechanism 3. Two driven rollers on the top of the tube support frame 105 are used to support and ensure the stability and rotation of the alloy bar 5. The tube support frame 105 is located on the side of the base 101 near the annealing mechanism 3. The two driven rollers on its top rotate freely. When the bar 5 is conveyed, it is supported by the rollers, which reduces the sliding friction with the tube support frame 105 and avoids surface scratches.

[0042] The implementation principle of this embodiment is as follows: First, the operator starts the equipment through the control panel 302 and places the alloy bar 5 to be processed on the support frame 105 of the feeding mechanism 1. The two driven wheels at the top of the support frame 105 adaptively fit the outer wall of the bar to form a stable support. Then, the pneumatic clamp 104 of the feeding mechanism 1 moves along the track 102 to the end of the bar under the drive of the linear motor. After clamping and fixing, the bar is horizontally transported to the heating station center of the annealing mechanism 3 through the transmission seat 103.

[0043] When the bar 5 reaches the annealing position, the lifting linear motor 201 of the transmission mechanism 2 drives the mounting base 202 to descend, so that the two transmission wheels 203 contact the surface of the bar. The motor drives the transmission wheels 203 to drive the bar to rotate at a constant speed. The heating coil 303 of the annealing mechanism 3 starts synchronously and heats the rotating bar 5 evenly through the principle of electromagnetic induction. Under the action of high temperature, the surface oxide layer expands and peels off.

[0044] The blower 305 is fixed directly above the heating coil 303 by the mounting rod 304, and its air outlet is aimed at the surface of the rod 5. The directional airflow accelerates the removal of oxide scale and debris. The debris falls naturally under the action of gravity and is guided into the box by the wedge-shaped slag guide surface 402 on the top of the collection box 401 for centralized temporary storage to avoid scattering and pollution. The dark baffle 404 on the outside of the collection box 401 is detachably connected by bolts. Its arc structure surrounds the outer perimeter of the rod 5, blocking debris from splashing while allowing the operator to observe the color change of the annealing area through the high-temperature ceramic ink glass.

[0045] After annealing, the transmission mechanism 2 lifts the transmission wheel 203 to detach from the bar 5, and the feeding mechanism 1 moves the processed bar out of the work station, completing a single operation cycle. All mechanisms work together through the control panel 302 to achieve synchronous control of oxide scale removal, debris collection and annealing processes.

[0046] Although embodiments of the present invention have been shown and described, these specific embodiments are merely explanations of the present invention and are not intended to limit the invention. The specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions, and variations to the embodiments as needed without departing from the principles and spirit of the present invention, provided that such modifications, substitutions, and variations are within the scope of the claims of the present invention and are protected by patent law.

Claims

1. An alloy rod annealing heat treatment apparatus characterized by comprising: It includes a feeding mechanism (1), a transmission mechanism (2), and an annealing mechanism (3). The annealing mechanism (3) includes a heating coil seat (301). A heating coil (303) is provided below the outer surface of the heating coil seat (301). A blower (305) is provided above the heating coil (303) via a mounting rod (304). A collection mechanism (4) is provided directly below the blower (305). The collection mechanism (4) includes a collection box (401). The top of the collection box (401) is provided with a box groove, and the inner wall of the box groove is provided with a wedge-shaped guide surface (402). The bottom of the collection box (401) is provided with a support leg (403), and the support leg (403) abuts against the ground. The outer surface of the collection box (401) is connected to a dark baffle (404) by bolts, and the dark baffle (404) is arranged in an arc shape.

2. The alloy bar annealing heat treatment apparatus according to claim 1, characterized in that: The collecting mechanism (4) is used to collect oxide debris, and the blower (305) ensures that the oxide debris falls off quickly.

3. The alloy bar annealing heat treatment apparatus according to claim 1, characterized in that: The dark baffle (404) facilitates workers' observation of the annealing of the alloy bar. The dark baffle is a high-temperature ceramic ink glass cover plate. A control panel (302) is provided on one side of the heating coil base (301).

4. The alloy bar annealing heat treatment apparatus according to claim 1, characterized in that: The feeding mechanism (1) includes a base (101), a track (102) is provided on the top of the base (101), a linear motor is provided in the base (101), a transmission seat (103) is provided in the track (102), and the transmission seat (103) is detachably connected to the moving end of the linear motor.

5. The alloy bar annealing heat treatment apparatus according to claim 4, characterized in that: The transmission seat (103) is provided with a pneumatic clamp (104), and the pneumatic clamp (104) is used to clamp the alloy rod (5).

6. The alloy bar annealing heat treatment apparatus according to claim 4, characterized in that: The back of the base (101) is provided with a transmission mechanism (2), which includes a lifting linear motor (201). The moving end of the lifting linear motor (201) is detachably connected to a mounting base (202) via a mounting bracket.

7. The alloy bar annealing heat treatment apparatus according to claim 6, characterized in that: The mounting base (202) is equipped with two motors, and the output ends of the two motors are respectively equipped with two transmission wheels (203). The two transmission wheels (203) are used to clamp the alloy rod and cause the alloy rod (5) to rotate.

8. The alloy bar annealing heat treatment apparatus according to claim 4, characterized in that: A tube support frame (105) is provided on the top of the base (101) near the annealing mechanism (3), and two driven wheels on the top of the tube support frame (105) are used to support and ensure that the alloy rod (5) is stable and rotates.

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