A hot-dip galvanizing spangle control device

Abstract

This utility model discloses a hot-dip galvanizing zinc spangle control device, relating to the field of hot-dip galvanizing zinc spangle control technology. The utility model includes a control box and a water tank. The front surface of the control box is open. The water tank is fixedly installed on the upper surface of the control box. A water pump is fixedly installed inside the water tank. A main water supply pipe is installed at the output end of the water pump. The main water supply pipe passes through the upper surface of the control box and extends into the interior of the control box. A branch water supply pipe is fixedly connected to the lower end of the main water supply pipe. Several spray pipes are welded to the lower surface of the branch water supply pipes. Atomizing nozzles are rotatably installed on the lower circumferential side of the spray pipes. Several spray holes are opened on the lower surface of the atomizing nozzles and the lower surface of the spray pipes. This utility model, through a gear, toothed plate, and third electric push rod structure, facilitates the rotation of the atomizing nozzle position, thereby adjusting the position between the spray holes and the water spray holes. The water outlet diameter of the spray holes can be adjusted according to production needs, thereby controlling the size of the zinc spangle formation and improving the flexibility of the device during use.

Description

Technical Field

[0001] This utility model belongs to the field of hot-dip galvanizing zinc spangle control technology, and in particular relates to a hot-dip galvanizing zinc spangle control device. Background Technology

[0002] Hot-dip galvanized spangles refer to a process that generates a large number of crystal nuclei, lowers the solidification temperature of the molten zinc (the solidification temperature of pure zinc is 419℃), and thus prolongs the growth time of the spangle crystals. The formation mechanism of hot-dip galvanized spangles involves the crystal growth and nucleation control during the solidification process of the molten zinc. Its core lies in prolonging the solidification time and promoting the orderly growth of crystals.

[0003] In existing technologies, when using a spray mechanism for cooling, the spray structure is relatively simple and the size of the sprayed water mist cannot be adjusted, making it inconvenient to control the size of the zinc flower formation according to production needs. Therefore, a hot-dip galvanizing zinc flower control device is proposed to solve the above problems. Utility Model Content

[0004] The purpose of this invention is to provide a hot-dip galvanizing spangle control device to solve existing problems.

[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:

[0006] This utility model relates to a hot-dip galvanizing zinc flower control device, comprising a control box and a water tank. The front surface of the control box is an open structure. The water tank is fixedly installed on the upper surface of the control box. A water pump is fixedly installed inside the water tank. A main water supply pipe is installed at the output end of the water pump. The main water supply pipe passes through the upper surface of the control box and extends into the interior of the control box. A branch water supply pipe is fixedly connected to the lower end of the main water supply pipe. Several spray pipes are welded to the lower surface of the branch water supply pipes. Atomizing nozzles are rotatably installed on the lower circumferential side of the spray pipes. Several spray holes are opened on the lower surface of the atomizing nozzles. The spray holes are arranged in a circumferential array. Several spray holes are opened on the lower surface of the spray pipes.

[0007] Furthermore, the upper end of the water spray pipe is connected to the interior of the water supply branch pipe, the position of the water spray hole corresponds to the position of the spray hole, and a limit plate is welded to the lower peripheral side of the water spray pipe.

[0008] Furthermore, the limiting plate is disposed inside the atomizing nozzle, and the limiting plate is rotatably connected to the top surface inside the atomizing nozzle. Gears are welded to all the peripheral sides of the atomizing nozzle.

[0009] Furthermore, a mounting plate is welded to one surface of the control box. The mounting plate has an "L" shaped plate structure. A third electric push rod is welded to one surface of the mounting plate, and a toothed plate is welded to one end of the third electric push rod.

[0010] Furthermore, one end of the toothed plate extends through both sides of the control box, the toothed plate is slidably connected to the control box, and one side of the toothed plate is meshed with a gear.

[0011] Furthermore, a first electric push rod is welded to each of the two opposing surfaces inside the control box, a first clamping plate is welded to one end of each of the two first electric push rods, side plates are welded to both sides of each of the two first clamping plates, a second electric push rod is welded to one surface of each of the four side plates, and a second clamping plate is welded to one end of each of the second electric push rods.

[0012] Furthermore, a plurality of ventilation slots are provided on one surface inside the control box, and a cooling air box is fixedly installed on the rear surface of the control box. The output end of the cooling air box corresponds to the position of the ventilation slots, and a controller is also installed on one surface of the control box.

[0013] Furthermore, a temperature monitoring device is installed on one side of the controller, and the controller is electrically connected to the first electric push rod, the second electric push rod, the water pump, the third electric push rod, and the cooling air box.

[0014] This utility model has the following beneficial effects:

[0015] 1. This utility model uses a gear, toothed plate and third electric push rod structure to facilitate the rotation of the atomizing nozzle position, thereby adjusting the position between the spray hole and the water spray hole, adjusting the water outlet diameter of the spray hole according to production needs, thereby controlling the size of zinc flower formation and improving the flexibility of the device during use.

[0016] 2. This utility model, through the structure of the first electric push rod and the second electric push rod, facilitates the adjustment of the positions of the first clamping plate and the second clamping plate according to the specifications of the galvanized part, making it easier to fix the position of the galvanized part during processing and ensuring its stability during processing.

[0017] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0018] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0019] Figure 1 This is a schematic diagram of the structure of a hot-dip galvanizing zinc flower control device according to the present invention;

[0020] Figure 2 This is a front view structural schematic diagram of a hot-dip galvanizing spangle control device according to the present invention;

[0021] Figure 3 This is a top view schematic diagram of a hot-dip galvanizing spangle control device according to the present invention;

[0022] Figure 4 This is a schematic diagram of the internal structure of the atomizing nozzle of this utility model.

[0023] The attached diagram lists the components represented by each number as follows:

[0024] 1. Control box; 101. Ventilation slot; 102. First electric push rod; 103. First clamping plate; 104. Side plate; 105. Second electric push rod; 106. Second clamping plate; 2. Water tank; 201. Main water supply pipe; 202. Branch water supply pipe; 203. Spray pipe; 204. Atomizing nozzle; 205. Limiting plate; 206. Spray hole; 207. Gear; 3. Mounting plate; 301. Third electric push rod; 302. Gear plate; 4. Controller; 5. Cooling air box; 6. Temperature monitor. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0026] In the description of this utility model, it should be understood that the terms "upper", "middle", "outer", "inner", etc., which indicate orientation or positional relationship, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0027] Please see Figures 1-4As shown, this utility model is a hot-dip galvanizing zinc flower control device, including a control box 1 and a water tank 2. The front surface of the control box 1 is an open structure. The water tank 2 is fixedly installed on the upper surface of the control box 1. A water pump is fixedly installed inside the water tank 2. A main water supply pipe 201 is installed at the output end of the water pump. The main water supply pipe 201 passes through the upper surface of the control box 1 and extends into the interior of the control box 1. A branch water supply pipe 202 is fixedly connected to the lower end of the main water supply pipe 201. Several spray pipes are welded to the lower surface of the branch water supply pipe 202. 203. An atomizing nozzle 204 is rotatably mounted on the lower circumferential side of the water spray pipe 203. Several spray holes 206 are opened on the lower surface of the atomizing nozzle 204. The spray holes 206 are arranged in a circumferential array. Several water spray holes are opened on the lower surface of the water spray pipe 203 to facilitate the rotation of the position of the atomizing nozzle 204, thereby adjusting the position between the spray holes 206 and the water spray holes. The water outlet diameter of the spray holes 206 can be adjusted according to the production needs, thereby controlling the size of the zinc flower formation and improving the flexibility of the device during use.

[0028] The upper end of the water spray pipe 203 is connected to the interior of the water supply branch pipe 202. The position of the water spray hole corresponds to the position of the spray hole 206. A limit plate 205 is welded to the lower circumferential side of the water spray pipe 203. The limit plate 205 is set inside the atomizing nozzle 204. The limit plate 205 is rotatably connected to the top surface inside the atomizing nozzle 204. Gears 207 are welded to the circumferential side of the atomizing nozzle 204.

[0029] A mounting plate 3 is welded to one surface of the control box 1. The mounting plate 3 has an "L" shaped plate structure. A third electric push rod 301 is welded to one surface of the mounting plate 3. A toothed plate 302 is welded to one end of the third electric push rod 301. One end of the toothed plate 302 passes through both sides of the control box 1. The toothed plate 302 is slidably connected to the control box 1. One side of the toothed plate 302 is meshed with the gear 207.

[0030] Inside the control box 1, first electric push rods 102 are welded to two opposite surfaces. A first clamping plate 103 is welded to one end of each of the two first electric push rods 102. Side plates 104 are welded to both sides of each of the two first clamping plates 103. A second electric push rod 105 is welded to one surface of each of the four side plates 104. A second clamping plate 106 is welded to one end of each of the two electric push rods 105.

[0031] The control box 1 has several ventilation slots 101 on one surface inside. A cooling air box 5 is fixedly installed on the rear surface of the control box 1. The output end of the cooling air box 5 corresponds to the position of the ventilation slots 101. A controller 4 is also installed on one surface of the control box 1. A temperature monitoring instrument 6 is installed on one side of the controller 4. The controller 4 is electrically connected to the first electric push rod 102, the second electric push rod 105, the water pump, the third electric push rod 301 and the cooling air box 5 respectively.

[0032] Please see Figures 1-4As shown, this utility model is a hot-dip galvanizing zinc spangle control device. Its usage method is as follows: First, the galvanized part is placed between two first clamping plates 103. Then, the controller 4 activates the first electric push rod 102 and the second electric push rod 105 to adjust the positions of the first clamping plates 103 and the second clamping plate 106, fixing both ends of the galvanized part. Then, the controller 4 activates the cooling fan box 5 to cool the galvanized part. At this time, the temperature monitor 6 monitors the temperature of the galvanized part in real time. When the zinc liquid on the surface of the galvanized part approaches the solidification temperature, the controller 4 activates... The water pump delivers water to the main water supply pipe 201 and the branch water supply pipe 202, and then reaches the spray nozzle 206 through the spray pipe 203. At this time, the controller 4 can start the third electric push rod 301. The third electric push rod 301 pushes the toothed plate 302 to move. When the toothed plate 302 moves, it drives the gear 207 that meshes with it to rotate, thereby driving the atomizing nozzle 204 to rotate, thereby adjusting the position between the spray nozzle 206 and the water spray hole. The water outlet diameter of the spray nozzle 206 is adjusted according to the production needs, and the size of the zinc flower generated is controlled by spray cooling on the surface of the galvanized parts.

[0033] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0034] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A hot-dip galvanizing zinc flower control device, comprising a control box (1) and a water tank (2), characterized in that: The front surface of the control box (1) is an open structure. The water tank (2) is fixedly installed on the upper surface of the control box (1). A water pump is fixedly installed inside the water tank (2). A water supply main pipe (201) is installed at the output end of the water pump. The water supply main pipe (201) passes through the upper surface of the control box (1) and extends into the interior of the control box (1). A water supply branch pipe (202) is fixedly connected to the lower end of the water supply main pipe (201). Several water spray pipes (203) are welded to the lower surface of the water supply branch pipe (202). An atomizing nozzle (204) is rotatably installed on the lower circumferential side of the water spray pipe (203). Several spray holes (206) are opened on the lower surface of the atomizing nozzle (204). The spray holes (206) are arranged in a circular array. Several spray holes are opened on the lower surface of the water spray pipe (203).

2. The hot-dip galvanizing zinc spangle control equipment according to claim 1, characterized in that, The upper end of the water spray pipe (203) is connected to the interior of the water supply branch pipe (202), the position of the water spray hole corresponds to the position of the spray hole (206), and the lower end of the water spray pipe (203) is welded with a limit plate (205).

3. The hot-dip galvanizing zinc spangle control equipment according to claim 2, characterized in that, The limiting plate (205) is disposed inside the atomizing nozzle (204), and the limiting plate (205) is rotatably connected to the top surface inside the atomizing nozzle (204). Gears (207) are welded to all sides of the atomizing nozzle (204).

4. The hot-dip galvanizing zinc spangle control equipment according to claim 1, characterized in that, The control box (1) has a mounting plate (3) welded to one surface. The mounting plate (3) has an "L" shaped plate structure. A third electric push rod (301) is welded to one surface of the mounting plate (3). A toothed plate (302) is welded to one end of the third electric push rod (301).

5. The hot-dip galvanizing zinc spangle control equipment according to claim 4, characterized in that, One end of the toothed plate (302) passes through both sides of the control box (1), the toothed plate (302) and the control box (1) are slidably connected, and one side of the toothed plate (302) is meshed with the gear (207).

6. The hot-dip galvanizing zinc spangle control equipment according to claim 1, characterized in that, The control box (1) has two opposing surfaces inside which a first electric push rod (102) is welded. One end of each of the two first electric push rods (102) is welded with a first clamping plate (103). Side plates (104) are welded to both sides of the two first clamping plates (103). A second electric push rod (105) is welded to one surface of each of the four side plates (104). A second clamping plate (106) is welded to one end of each of the second electric push rods (105).

7. The hot-dip galvanizing zinc spangle control equipment according to claim 1, characterized in that, The control box (1) has several ventilation slots (101) on one surface inside. A cooling air box (5) is fixedly installed on the rear surface of the control box (1). The output end of the cooling air box (5) corresponds to the position of the ventilation slots (101). A controller (4) is also installed on one surface of the control box (1).

8. The hot-dip galvanizing zinc spangle control equipment according to claim 7, characterized in that, A temperature monitor (6) is installed on one side of the controller (4). The controller (4) is electrically connected to the first electric push rod (102), the second electric push rod (105), the water pump, the third electric push rod (301), and the cooling box (5).

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