A tension-adjustable vibrating yarn spreading device

Abstract

This utility model belongs to the technical field of vibratory yarn spreading devices, specifically a tension-adjustable vibratory yarn spreading device, including a mounting base, a vibratory spreading roller one, and a vibratory spreading roller two. Guide rollers and combing rollers are connected to both sides of the mounting base, respectively for guiding and combing the yarn. Vibratory spreading roller one and vibratory spreading roller two are arranged inside the mounting base to vibrate and spread the yarn. Both ends of vibratory spreading roller one are connected to a moving frame one. This utility model achieves full spreading of the yarn by vibratory spreading roller one and vibratory spreading roller two during the spreading process by adjusting the speed and working time of the speed-regulating motor. A pressure sensor is installed inside the moving frame two to prevent collisions and excessive compression between the moving frames one and two during resetting. Guide columns and guide rods are provided to improve the stability of the moving frames one and two during vertical movement.

Description

Technical Field

[0001] This utility model belongs to the technical field of vibratory yarn spreading devices, specifically a vibratory yarn spreading device with adjustable tension. Background Technology

[0002] A vibrating yarn spreading device is a device that spreads and disperses fiber bundles through vibration. Its core function is to eliminate the phenomena of strands, crosses, or knots in the fiber bundles, ensuring uniform distribution of monofilaments, thereby improving the uniformity of subsequent impregnation processes and the quality of finished products. It is suitable for the production of thermosetting and thermoplastic prepregs and is compatible with various reinforcing materials such as carbon fiber and glass fiber.

[0003] Existing vibrating yarn spreading devices mainly consist of a vibrating roller, a support base, and a guide roller. In use, the yarn is passed through the guide roller and the vibrating roller, which then vibrates and spreads the yarn. However, these devices cannot guarantee that the yarn will be fully spread under the vibration of the vibrating roller. Summary of the Invention

[0004] The purpose of this invention is to provide a tension-adjustable vibrating yarn spreading device to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a tension-adjustable vibrating yarn spreading device, comprising a mounting base, a vibrating spreading roller one, and a vibrating spreading roller two. Guide rollers and combing rollers are respectively connected to both sides of the mounting base for guiding and combing the yarn. Vibrating spreading roller one and vibrating spreading roller two are arranged inside the mounting base for vibrating and spreading the yarn.

[0006] Both ends of the vibrating roller one are connected to the moving frame one, so that the vibrating roller one can move synchronously with the moving frame one. Two sets of guide grooves are symmetrically opened inside the mounting base. Both ends of the vibrating roller two are connected to the moving frame two through the guide grooves, so that the vibrating roller two can move synchronously with the moving frame two along the guide grooves.

[0007] Both the first and second movable frames have internal threaded grooves, and the threads inside the two threaded grooves are arranged in opposite directions. A drive rod is inserted into the middle of the threaded groove, and the outer side of the drive rod is connected to a first adjusting thread and a second adjusting thread with opposite directions, which are used to connect with the threaded grooves inside the first and second movable frames respectively. A speed-regulating motor is installed inside the mounting base by locking bolts, and the output end of the speed-regulating motor is connected to the drive rod through a coupling.

[0008] Preferably, the mounting base has symmetrically welded connecting ears on both sides, and the connecting ears have symmetrically opened connecting holes inside. The mounting base has a control box installed inside, and an operation panel is connected to one side of the control box.

[0009] Preferably, the vibrating roller one and the vibrating roller two are arranged alternately inside the mounting base.

[0010] Preferably, the movable frame 2 has an internal mounting groove, and a pressure sensor is installed inside the mounting groove.

[0011] Preferably, a protective film is provided on the outside of the mounting groove to protect the pressure sensor, and the bottom of the protective film is bonded to the movable frame.

[0012] Preferably, a guide rod is welded to the inner side of the mounting base, and the outer side of the guide rod is inserted into the guide post.

[0013] Preferably, the top of the guide column is welded to the first movable frame, and the guide column and guide rod are symmetrically arranged at the bottom of the first movable frame. The second movable frame has an insertion slot inside for insertion with the guide column.

[0014] Preferably, the inner side of the insertion slot and the bottom of the guide post are both arc-shaped to ensure accurate insertion of the guide post into the insertion slot.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] 1. This utility model can adjust the tension of the yarn during the yarn spreading process by adjusting the speed and working time of the speed-regulating motor, thereby allowing the yarn to be fully spread during vibration. It is simple to operate and convenient to use.

[0017] 2. By installing a pressure sensor inside the second movable frame, this utility model can stop the speed-regulating motor in time, thereby avoiding collision and excessive compression between the first and second movable frames during the resetting process;

[0018] 3. By setting guide columns and guide rods, this utility model can improve the stability of the first and second moving frames during vertical movement, thereby avoiding the problem of uneven yarn stress during the yarn unfolding process. Attached Figure Description

[0019] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0020] Figure 2 This is a three-dimensional cross-sectional structural diagram of the mounting base of this utility model;

[0021] Figure 3 This is a schematic diagram of the connection structure between the vibrating roller and the mounting groove of this utility model;

[0022] Figure 4 This is a three-dimensional cross-sectional structural diagram of the mobile frame of this utility model;

[0023] Figure 5 This is a three-dimensional cross-sectional structural diagram of the protective film of this utility model.

[0024] In the diagram: 1. Mounting base; 101. Connecting ear; 2. Control box; 201. Operation panel; 3. Guide roller; 4. Combing roller; 5. Vibrating spreading roller one; 501. Moving frame one; 502. Vibrating spreading roller two; 503. Moving frame two; 504. Guide groove; 505. Threaded groove; 506. Drive rod; 5061. First adjusting thread; 5062. Second adjusting thread; 507. Speed ​​regulating motor; 6. Mounting slot; 601. Pressure sensor; 602. Protective membrane; 7. Guide rod; 701. Guide column; 702. Insertion slot. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Please see Figure 1 This utility model provides a technical solution: a tension-adjustable vibrating yarn spreading device, including a mounting base 1, a vibrating spreading roller 5 and a vibrating spreading roller 502. The mounting base 1 has symmetrically welded connecting ears 101 on both sides, and the connecting ears 101 have symmetrically opened connecting holes inside. The mounting base 1 has a control box 2 installed inside, and an operation screen 201 is connected to one side of the control box 2. The mounting base 1 has guide rollers 3 and carding rollers 4 connected to both sides, which are used to guide and card the yarn respectively. The mounting base 1 has vibrating spreading roller 5 and vibrating spreading roller 502 inside, which are used to vibrate and spread the yarn.

[0027] This utility model allows the mounting base 1 to be installed via the connecting ear 101 and the connecting hole inside the connecting ear 101. After the operation screen 201 sends the command to the control box 2, the control box 2 controls the guide roller 3 to guide the movement direction of the yarn entering the vibrating yarn spreading device. The yarn is vibrated and spread by the first vibrating spreading roller 5 and the second vibrating spreading roller 502. The yarn is then combed and discharged by the combing roller 4.

[0028] exist Figures 1-3In the middle: both ends of the vibrating roller 5 are connected to the moving frame 501, so that the vibrating roller 5 moves synchronously with the moving frame 501. The mounting base 1 has two sets of guide grooves 504 symmetrically opened inside. Both ends of the vibrating roller 502 pass through the guide grooves 504 and are connected to the moving frame 503, so that the vibrating roller 502 moves synchronously with the moving frame 503 along the guide grooves 504. The vibrating roller 5 and the vibrating roller 502 are staggered inside the mounting base 1.

[0029] The movable frame 501 and movable frame 503 of this utility model can drive the interleaved vibrating spreading roller 5 and vibrating spreading roller 502 to push the yarn in opposite directions, so as to facilitate the full unfolding of the yarn.

[0030] exist Figure 3 and Figure 4 In the middle: both the first movable frame 501 and the second movable frame 503 have threaded grooves 505 inside, and the threads inside the two threaded grooves 505 are set in opposite directions. A drive rod 506 is inserted into the middle of the threaded groove 505, and the outer side of the drive rod 506 is connected to a first adjusting thread 5061 and a second adjusting thread 5062 with opposite directions, which are used to connect with the threaded grooves 505 inside the first movable frame 501 and the second movable frame 503 respectively. A speed regulating motor 507 is installed inside the mounting base 1 by locking bolts. The output end of the speed regulating motor 507 is connected to the drive rod 506 through a coupling.

[0031] This invention starts the speed-regulating motor 507. The output end of the speed-regulating motor 507 drives the drive rod 506 to rotate via a coupling. The drive rod 506, through the first adjusting thread 5061 and the second adjusting thread 5062 connected to the outside, interacts with the threaded grooves 505 inside the moving frame 1 501 and the moving frame 2 503, respectively. This causes the moving frame 1 501 and the moving frame 2 503, as well as the vibrating spreading roller 1 5 and the vibrating spreading roller 2 502 inside the moving frame 1 501 and the moving frame 2 503, to move in opposite directions to vibrate and spread the yarn. At this time, by adjusting the speed and working time of the speed-regulating motor 507, the moving distance and moving speed of the moving frame 1 501 and the moving frame 2 503 can be adjusted, thereby realizing the adjustment of the tension of the vibrating yarn spreading device. This allows the yarn to be fully spread during the vibration process. The operation is simple and convenient.

[0032] exist Figures 3-5 In the middle: The movable frame 503 has an installation groove 6 inside, and a pressure sensor 601 is installed inside the installation groove 6. The pressure sensor 601 is of model HYLF-101-2. A protective film 602 is provided on the outside of the installation groove 6 to protect the pressure sensor 601. The bottom of the protective film 602 is adhered to the movable frame 503.

[0033] When the yarn unfolding process is completed and the speed-regulating motor 507 is started, driving the first moving frame 501 and the second moving frame 503 to reset, as the first moving frame 501 and the second moving frame 503 continue to approach each other, the lower surface of the first moving frame 501 will come into contact with the protective film 602 at the second moving frame 503. This will push the protective film 602 to contact the pressure sensor 601 and squeeze it. At this time, after the pressure sensor 601 senses the pressure signal, it will transmit the pressure signal to the control box 2, which will then control the start and stop of the speed-regulating motor 507 to avoid collision and excessive compression between the first moving frame 501 and the second moving frame 503.

[0034] exist Figure 3 and Figure 4 In the middle: a guide rod 7 is welded to the inner side of the mounting base 1. The outer side of the guide rod 7 is inserted into the guide post 701. The top of the guide post 701 is welded to the movable frame 1 501. The guide post 701 and the guide rod 7 are symmetrically arranged at the bottom of the movable frame 1 501. The movable frame 2 503 has an insertion groove 702 inside for insertion with the guide post 701. The inner side of the insertion groove 702 and the bottom of the guide post 701 are both arc-shaped to ensure accurate insertion of the guide post 701 into the insertion groove 702.

[0035] The insertion and connection of the guide post 701 and guide rod 7 of this utility model can effectively improve the stability of the first mobile frame 501 during movement. The outer side of the guide post 701 is inserted into the insertion groove 702 inside the second mobile frame 503, which not only improves the stability of the first mobile frame 501 during movement, but also further enhances the stability of the second mobile frame 503 during movement.

[0036] Working principle: When using the tension-adjustable vibrating yarn spreading device of this utility model, the yarn is passed sequentially through the gap between the two guide rollers 3, the vibrating spreading roller 1 5 and the vibrating spreading roller 2 502, and the two carding rollers 4. After the operation screen 201 sends the command to the control box 2, the output end of the speed-regulating motor 507 is controlled by the control box 2 to drive the drive rod 506 to rotate through the coupling. The first adjusting thread 5061 and the second adjusting thread 5062 interact with the threaded grooves 505 inside the moving frame 1 501 and the moving frame 2 503, respectively, driving the vibrating spreading roller 1 5 and the vibrating spreading roller 2 502 to move in opposite directions to vibrate and spread the yarn. The contents not described in detail in this description are existing technologies known to those skilled in the art.

[0037] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A tension-adjustable vibrating yarn spreading device, comprising a mounting base (1), a vibrating spreading roller one (5), and a vibrating spreading roller two (502), characterized in that: The mounting base (1) is connected to guide rollers (3) and combing rollers (4) on both sides, which are used to guide and comb the yarn respectively. The mounting base (1) is provided with vibrating spreading roller one (5) and vibrating spreading roller two (502) on the inner side, which are used to make the yarn vibrate and open. Both ends of the first vibrating roller (5) are connected to the first moving frame (501) for the first vibrating roller (5) to move synchronously with the first moving frame (501). The mounting base (1) has two sets of guide grooves (504) symmetrically opened inside. Both ends of the second vibrating roller (502) pass through the guide grooves (504) and are connected to the second moving frame (503) for the second vibrating roller (502) to move synchronously with the second moving frame (503) along the guide grooves (504). Both the first movable frame (501) and the second movable frame (503) have threaded grooves (505) inside, and the threads inside the two threaded grooves (505) are arranged in opposite directions. A drive rod (506) is inserted into the middle of the threaded groove (505), and the drive rod (506) is connected to the outside of the first adjusting thread (5061) and the second adjusting thread (5062) with opposite directions, which are used to connect with the threaded grooves (505) inside the first movable frame (501) and the second movable frame (503) respectively. A speed regulating motor (507) is installed inside the mounting base (1) by locking bolts. The output end of the speed regulating motor (507) is connected to the drive rod (506) through a coupling.

2. The tension-adjustable vibration yarn spreading device according to claim 1, characterized in that: The mounting base (1) has symmetrically welded connecting ears (101) on both sides, and the connecting ears (101) have symmetrically opened connecting holes inside. The mounting base (1) has a control box (2) installed inside, and an operation panel (201) is connected to one side of the control box (2).

3. The tension-adjustable vibrating yarn spreading device according to claim 1, characterized in that: The vibrating roller one (5) and the vibrating roller two (502) are arranged alternately inside the mounting base (1).

4. The tension-adjustable vibrating yarn spreading device according to claim 1, characterized in that: The movable frame 2 (503) has an installation slot (6) inside, and a pressure sensor (601) is installed inside the installation slot (6).

5. The tension-adjustable vibrating yarn spreading device according to claim 4, characterized in that: A protective film (602) is provided on the outside of the mounting groove (6) to protect the pressure sensor (601). The bottom of the protective film (602) is adhered to the second movable frame (503).

6. The tension-adjustable vibrating yarn-spreading device according to claim 2, characterized in that: The mounting base (1) has a guide rod (7) welded to its inner side, and the guide rod (7) is inserted into the guide post (701) on its outer side.

7. The tension-adjustable vibration yarn spreading device according to claim 6, characterized in that: The top of the guide post (701) is welded to the first movable frame (501), and the guide post (701) and the guide rod (7) are symmetrically arranged at the bottom of the first movable frame (501). The second movable frame (503) has an insertion slot (702) inside for insertion with the guide post (701).

8. The tension-adjustable vibrating yarn spreading device according to claim 7, characterized in that: The inner side of the insertion slot (702) and the bottom of the guide post (701) are both arc-shaped, which is used for the accurate insertion of the guide post (701) and the insertion slot (702).

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