A plastic coating device for steel wire rope processing

Abstract

This utility model relates to the field of steel wire rope coating technology, and discloses a coating device for steel wire rope processing. It includes a base, a cleaning device on the top of the base, a limiting device on the right side of the cleaning device, a coating device on the right side of the limiting device, a bellows on the right side of the coating device, a blower fixedly connected to the top of the bellows, and a collecting device on the right side of the bellows. The cleaning device includes a support frame, a cylinder fixedly connected to the top of the support frame, a lower pressure plate fixedly connected to the telescopic end of the cylinder, and a cleaning cotton fixedly connected to the bottom of the lower pressure plate. This utility model uses a cylinder to push the lower pressure plate, causing the cleaning cotton to adhere tightly to the steel wire rope. A rebound plate, along with a spring and connecting rod, provides buffer support, which can deeply remove impurities from the surface of the steel wire rope while avoiding damage to the steel wire rope during the cleaning process, effectively improving the surface cleanliness of the steel wire rope and laying a good foundation for subsequent coating processes.

Description

Technical Field

[0001] This utility model relates to the technical field, and in particular to a plastic coating device for steel wire rope processing. Background Technology

[0002] In modern industry, steel wire ropes, as important load-bearing and traction components, are widely used in many scenarios such as mining, bridge construction, and port hoisting. As the operating environment becomes increasingly complex and harsh, the requirements for the wear resistance and corrosion resistance of steel wire ropes are constantly increasing, making plastic coating a key process to enhance the performance of steel wire ropes.

[0003] Existing wire rope coating devices often leave impurities on the wire rope surface, which can form an isolation layer between the wire rope and the coating layer. This results in insufficient adhesion of the coating layer, making it prone to peeling and flaking. At the same time, impurities can also hinder the uniform distribution of the coating, causing uneven coating thickness, reducing the protective performance and aesthetics of the wire rope, and consequently affecting its performance and lifespan in various engineering scenarios. Utility Model Content

[0004] To solve the above-mentioned technical problems, this utility model provides a plastic coating device for steel wire rope processing.

[0005] This utility model is achieved by the following technical solution: a plastic coating device for steel wire rope processing, including a base, a cleaning device on the top of the base, a limiting device on the right side of the cleaning device, a plastic coating device on the right side of the limiting device, a wind box on the right side of the plastic coating device, a blower fixedly connected to the top of the wind box, and a collecting device on the right side of the wind box.

[0006] The cleaning device includes a support frame, a cylinder is fixedly connected to the top of the support frame, a lower pressure plate is fixedly connected to the telescopic end of the cylinder, a cleaning cotton is fixedly connected to the bottom of the lower pressure plate, a support rod is fixedly connected to the top of the base, a spring is fixedly connected inside the support rod, a connecting rod is fixedly connected to one end of the spring, and a rebound plate is fixedly connected to the top of the connecting rod.

[0007] The above technical solution involves placing a cleaning cotton pad on top of the rebound plate. The cleaning cotton pad comes into direct contact with the wire rope and removes impurities and dust from the surface of the wire rope by wiping it, ensuring that the surface of the wire rope is clean and facilitating the subsequent plastic coating process.

[0008] As a further improvement to the above solution, the support frame is located on top of the base, and the bottom of the support frame is fixedly connected to the top of the base.

[0009] As a further improvement to the above solution, the inner wall of the support rod is slidably connected to the surface of the connecting rod, and the connecting rod is located inside the support frame.

[0010] As a further improvement to the above solution, the limiting device includes a support plate, a rotating shaft rotatably connected to the rear end of the support plate, a first rotating wheel fixedly connected to the rear end of the rotating shaft, a second rotating wheel fixedly connected to the rear end of the first rotating wheel, a first belt rotatably connected inside the first rotating wheel, and a second belt rotatably connected inside the second rotating wheel.

[0011] As a further improvement to the above solution, the support plate is located at the top of the base, the bottom of the support plate is fixedly connected to the top of the base, two rotating shafts are provided, the number of the first rotating wheels corresponds to the number of rotating shafts, and the two first rotating wheels are connected by a first belt drive.

[0012] As a further improvement to the above solution, the collecting device includes a support base, a rotating rod rotatably connected inside the support base, a take-up coil rotatably connected to the front end of the rotating rod, a fixing rod threadedly connected to the front end of the rotating rod, a connecting plate fixedly connected to the rear end of the base, a motor fixedly connected to the rear end of the connecting plate, and a third rotating wheel fixedly connected to the output end of the motor.

[0013] Through the above technical solution, the motor provides power to drive the third wheel to rotate, and then drives the operation of the entire collection device and the limiting device through belt transmission, so as to realize the winding and transmission of the wire rope.

[0014] As a further improvement to the above solution, the support base is located at the top of the base, the bottom of the support base is fixedly connected to the top of the base, the rear end of the rotating rod is fixedly connected to the front end of the third rotating wheel, the fixed rod is located at the front end of the take-up coil, and the third rotating wheel is connected to the second rotating wheel via a second belt.

[0015] With the above technical solution, the fixing rod is threaded inside the front end of the rotating rod and located at the front end of the take-up coil. It is used to fix the take-up coil and prevent it from loosening or shifting during the winding process, thus ensuring the smooth progress of the winding work. After winding is completed, the fixing rod can be unscrewed to easily remove the take-up coil.

[0016] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0017] This invention features a lower pressure plate and a rebound plate. The cylinder pushes the lower pressure plate to ensure that the cleaning cotton adheres tightly to the wire rope, while the rebound plate, along with the spring and connecting rod, provides buffer support. This design effectively removes impurities from the surface of the wire rope while preventing damage during the cleaning process, thus improving the surface cleanliness of the wire rope and laying a good foundation for subsequent coating processes.

[0018] This invention features a third, second, and first rotating wheel. After the motor starts, it drives the winding coil to automatically wind up the wire rope. Simultaneously, belt transmission enables the rotating wheels to rotate synchronously, precisely limiting and stably transmitting the wire rope. This not only reduces manual intervention and improves processing efficiency but also ensures the wire rope remains stable during transmission, guaranteeing uniform and efficient coating operations and effectively improving overall processing quality. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0020] Figure 2 This is a schematic diagram of the cleaning device of this utility model;

[0021] Figure 3 This is a schematic diagram of the first belt structure of this utility model;

[0022] Figure 4 This is a schematic diagram of the coil structure of this utility model;

[0023] Figure 5 This is a schematic diagram of the rear view structure of this utility model.

[0024] Explanation of key symbols:

[0025] 1. Base; 2. Cleaning device; 201. Support frame; 202. Cylinder; 203. Lower pressure plate; 204. Cleaning cotton; 205. Support rod; 206. Spring; 207. Connecting rod; 208. Rebound plate; 3. Limiting device; 301. Support plate; 302. Rotating shaft; 303. First rotating wheel; 304. Second rotating wheel; 305. First belt; 306. Second belt; 4. Coating device; 5. Bellows; 6. Blower; 7. Collecting device; 701. Support seat; 702. Rotating rod; 703. Take-up coil; 704. Fixing rod; 705. Connecting plate; 706. Motor; 707. Third rotating wheel. Detailed Implementation

[0026] The present invention will be further described below with reference to the accompanying drawings and specific embodiments. It should be noted that, without conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments.

[0027] Example:

[0028] Please combine Figure 1-5A wire rope processing coating device according to this embodiment includes a base 1, a cleaning device 2 is provided on the top of the base 1, a limiting device 3 is provided on the right side of the cleaning device 2, a coating device 4 is provided on the right side of the limiting device 3, a wind box 5 is provided on the right side of the coating device 4, a blower 6 is fixedly connected to the top of the wind box 5, and a collection device 7 is provided on the right side of the wind box 5.

[0029] The cleaning device 2 includes a support frame 201. A cylinder 202 is fixedly connected to the top of the support frame 201. A lower pressure plate 203 is fixedly connected to the telescopic end of the cylinder 202. A cleaning cotton 204 is fixedly connected to the bottom of the lower pressure plate 203. A support rod 205 is fixedly connected to the top of the base 1. A spring 206 is fixedly connected inside the support rod 205. A connecting rod 207 is fixedly connected to one end of the spring 206. A rebound plate 208 is fixedly connected to the top of the connecting rod 207. When the cylinder 202 is activated, it pushes the lower pressure plate 203 downward, causing the cleaning cotton 204 to fit tightly against the surface of the wire rope. At the same time, the rebound plate 208, in conjunction with the spring 206 and the connecting rod 207, provides cushioning support to ensure the cleaning effect.

[0030] The support frame 201 is located on top of the base 1, and the bottom of the support frame 201 is fixedly connected to the top of the base 1.

[0031] The inner wall of the support rod 205 is slidably connected to the surface of the connecting rod 207, and the connecting rod 207 is located inside the support frame 201.

[0032] The limiting device 3 includes a support plate 301, a rotating shaft 302 rotatably connected to the rear end of the support plate 301, a first rotating wheel 303 fixedly connected to the rear end of the rotating shaft 302, a second rotating wheel 304 fixedly connected to the rear end of the first rotating wheel 303, a first belt 305 rotatably connected inside the first rotating wheel 303, a second belt 306 rotatably connected inside the second rotating wheel 304, a third rotating wheel 707 driving the second rotating wheel 304 to rotate via the second belt 306, and the second rotating wheel 304 then driving the first rotating wheel 303, achieving synchronous rotation of the two first rotating wheels 303 via the first belt 305, thereby accurately limiting and stably transmitting the wire rope.

[0033] The support plate 301 is located on the top of the base 1. The bottom of the support plate 301 is fixedly connected to the top of the base 1. There are two rotating shafts 302. The number of first rotating wheels 303 corresponds to the number of rotating shafts 302. The two first rotating wheels 303 are connected by a first belt 305.

[0034] The collecting device 7 includes a support base 701, a rotating rod 702 rotatably connected inside the support base 701, a take-up coil 703 rotatably connected to the front end of the rotating rod 702, a fixing rod 704 threadedly connected to the front end of the rotating rod 702, a connecting plate 705 fixedly connected to the rear end of the base 1, a motor 706 fixedly connected to the rear end of the connecting plate 705, and a third rotating wheel 707 fixedly connected to the output end of the motor 706. When the motor 706 is turned on, it drives the third rotating wheel 707 to rotate, causing the rotating rod 702 to rotate inside the support base 701, so that the take-up coil 703 begins to wind up the wire rope.

[0035] The support base 701 is located on the top of the base 1. The bottom of the support base 701 is fixedly connected to the top of the base 1. The rear end of the rotating rod 702 is fixedly connected to the front end of the third rotating wheel 707. The fixed rod 704 is located at the front end of the take-up coil 703. The third rotating wheel 707 is connected to the second rotating wheel 304 via the second belt 306.

[0036] The implementation principle of the wire rope coating device in this embodiment is as follows: the wire rope is first passed through the gap between the rebound plate 208 and the lower pressure plate 203, and the area between the two rotating shafts 302, then through the coating device 4 and the bellows 5, and finally into the take-up coil 703 of the collecting device 7. After preparation, the cylinder 202 is started, which pushes the lower pressure plate 203 downward, so that the cleaning cotton 204 is tightly attached to the surface of the wire rope. At the same time, the rebound plate 208, together with the spring 206 and the connecting rod 207, provides buffer support to ensure the cleaning effect. Then, motor 706 is turned on, driving the third wheel 707 to rotate, which in turn drives the rotating rod 702 to rotate within the support base 701, causing the take-up coil 703 to begin winding the wire rope. Simultaneously, the third wheel 707 drives the second wheel 304 via the second belt 306, and the second wheel 304 in turn drives the first wheel 303. Through the first belt 305, the two first wheels 303 rotate synchronously, thus precisely limiting and stably transmitting the wire rope. After completing the limiting and transmission, the wire rope enters the coating device 4 for coating, and then enters the air box 5, where the blower 6 continuously blows air to efficiently dry the coated wire rope. Finally, the take-up coil 703 neatly winds up the processed wire rope, and the fixing rod 704 securely locks the take-up coil 703. Once winding is complete, simply unscrew the fixing rod 704 to easily remove the take-up coil 703, completing the entire processing procedure.

[0037] The above embodiments are merely preferred embodiments of this utility model and should not be construed as limiting the scope of protection of this utility model. Any non-substantial changes and substitutions made by those skilled in the art based on this utility model shall fall within the scope of protection claimed by this utility model.

Claims

1. A plastic coating device for steel wire rope processing, characterized by, Includes a base (1), a cleaning device (2) is provided on the top of the base (1), a limiting device (3) is provided on the right side of the cleaning device (2), a coating device (4) is provided on the right side of the limiting device (3), a wind box (5) is provided on the right side of the coating device (4), a blower (6) is fixedly connected to the top of the wind box (5), and a collection device (7) is provided on the right side of the wind box (5). The cleaning device (2) includes a support frame (201), a cylinder (202) is fixedly connected to the top of the support frame (201), a lower pressure plate (203) is fixedly connected to the telescopic end of the cylinder (202), a cleaning cotton (204) is fixedly connected to the bottom of the lower pressure plate (203), a support rod (205) is fixedly connected to the top of the base (1), a spring (206) is fixedly connected inside the support rod (205), a connecting rod (207) is fixedly connected to one end of the spring (206), and a rebound plate (208) is fixedly connected to the top of the connecting rod (207).

2. A plastic coating device for steel wire rope as claimed in claim 1, characterized in that: The support frame (201) is located on top of the base (1), and the bottom of the support frame (201) is fixedly connected to the top of the base (1).

3. A plastic coating device for steel wire rope as claimed in claim 1, wherein: The inner wall of the support rod (205) is slidably connected to the surface of the connecting rod (207), and the connecting rod (207) is located inside the support frame (201).

4. A plastic coating device for steel wire rope as claimed in claim 1, wherein: The limiting device (3) includes a support plate (301), a rotating shaft (302) is rotatably connected to the rear end of the support plate (301), a first rotating wheel (303) is fixedly connected to the rear end of the rotating shaft (302), a second rotating wheel (304) is fixedly connected to the rear end of the first rotating wheel (303), a first belt (305) is rotatably connected inside the first rotating wheel (303), and a second belt (306) is rotatably connected inside the second rotating wheel (304).

5. A plastic coating device for steel wire rope as claimed in claim 4, characterized in that: The support plate (301) is located on the top of the base (1), and the bottom of the support plate (301) is fixedly connected to the top of the base (1). There are two rotating shafts (302), and the number of first rotating wheels (303) corresponds to the number of rotating shafts (302). The two first rotating wheels (303) are connected by a first belt (305).

6. The plastic coating device for steel wire rope processing as described in claim 1, characterized in that: The collecting device (7) includes a support base (701), a rotating rod (702) is rotatably connected inside the support base (701), a take-up coil (703) is rotatably connected to the front end of the rotating rod (702), a fixing rod (704) is threadedly connected to the front end of the rotating rod (702), a connecting plate (705) is fixedly connected to the rear end of the base (1), a motor (706) is fixedly connected to the rear end of the connecting plate (705), and a third rotating wheel (707) is fixedly connected to the output end of the motor (706).

7. The plastic coating device for steel wire rope processing as described in claim 6, characterized in that: The support base (701) is located at the top of the base (1), the bottom of the support base (701) is fixedly connected to the top of the base (1), the rear end of the rotating rod (702) is fixedly connected to the front end of the third rotating wheel (707), the fixed rod (704) is located at the front end of the take-up coil (703), and the third rotating wheel (707) is connected to the second rotating wheel (304) via the second belt (306).

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