Anti-skid wear-resistant PVC (polyvinyl chloride) outdoor floor

By introducing a support base layer, a reinforced grid layer, and a UV-curing layer into outdoor PVC flooring, the problems of material aging and insufficient water resistance under sunlight are solved, thereby improving the flooring's wear resistance and slip resistance.

CN224281854UActive Publication Date: 2026-05-26ANHUI AIRITESI NEW MATERIAL CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ANHUI AIRITESI NEW MATERIAL CO LTD
Filing Date
2025-06-05
Publication Date
2026-05-26

AI Technical Summary

Technical Problem

Outdoor PVC flooring is prone to fading and powdering under prolonged exposure to sunlight, and inadequate joint treatment and subfloor waterproofing design can lead to cracks and mold growth on the floor surface.

Method used

The flooring features a PVC base layer, surface layer, supporting bottom layer, and reinforced grid layer structure. Combined with a UV-cured layer and raised pad design, it enhances the rigidity and water resistance of the flooring. The snap-fit ​​connection and grooved texture improve its anti-slip properties.

Benefits of technology

It effectively prevents flooring materials from aging, reduces surface fading, prevents mold growth caused by water accumulation, extends service life, and improves wear resistance.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of PVC (polyvinyl chloride) floors, and discloses an antiskid wear-resistant PVC outdoor floor which comprises a PVC base layer and a surface layer, a supporting bottom layer is arranged at the bottom end of the PVC base layer, a reinforcing grid layer used for increasing the structural rigidity of the PVC base layer is arranged between the PVC base layer and the surface layer, and an ultraviolet curing layer is arranged on the surface layer. Heightening pads are fixedly connected to the periphery of the bottom end of the supporting bottom layer, the supporting bottom layer comprises a base stabilizing layer fixedly connected to the bottom end of the PVC base layer, a plurality of reinforcing ribs are arranged in an inner cavity of the base stabilizing layer, a plurality of supporting rods are fixedly connected to the bottom end of the base stabilizing layer, and a plurality of buffer columns are arranged among the reinforcing ribs; rigid supporting and impact absorbing performance of the floor are improved through the reinforcing ribs and the buffer columns, meanwhile, the distance between the floors is increased through the heightening pads and the supporting rods, the drainage effect is improved, and the situation that due to the fact that the floors are irradiated by sunlight, the surfaces of the floors fade, deform or age is avoided through the ultraviolet curing layers and the reinforcing grids.
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Description

Technical Field

[0001] This utility model relates to the field of PVC flooring technology, and more specifically to a non-slip and wear-resistant PVC outdoor flooring. Background Technology

[0002] PVC flooring, also known as polyvinyl chloride flooring, is an elastic floor covering material made primarily from polyvinyl chloride (PVC) resin, with the addition of plasticizers, stabilizers, pigments, and other auxiliary materials. It is produced through calendering, coating, and lamination processes. PVC flooring comes in a variety of colors and patterns to meet the decorative needs of different locations. Its wear-resistant layer is typically 0.1–0.5 mm thick, capable of withstanding high-intensity foot traffic and friction, and has a long service life. It is waterproof, slip-resistant, wear-resistant, has a stain-resistant and easy-to-clean surface coating, and is easy to install. It is widely used in commercial, medical, educational, residential, and sports settings. Because PVC flooring is produced without the use of formaldehyde or other harmful substances, it is a green and environmentally friendly building material that is recyclable.

[0003] The shortcomings of existing technology: Since outdoor flooring is usually exposed to sunlight for a long time, PVC material is prone to molecular chain breakage under long-term ultraviolet radiation, which leads to fading, powdering and even cracking of the floor surface. At the same time, outdoor flooring needs to cope with complex environments such as long-term water accumulation and freeze-thaw cycles, but the joint treatment and base waterproofing design of ordinary PVC flooring are not perfect, which can easily lead to water seepage and cause problems such as floor bulging and mold. Utility Model Content

[0004] In order to overcome the above-mentioned defects of the prior art, this utility model provides a non-slip and wear-resistant PVC outdoor flooring to solve the problems in the background art where existing outdoor flooring is prone to color fading and material aging when exposed to sunlight for a long time, and the joint treatment and base waterproofing design of ordinary PVC flooring are not perfect.

[0005] This utility model provides the following technical solution: a non-slip and wear-resistant PVC outdoor floor, including a PVC base layer and a surface layer fixedly connected to its top. A supporting bottom layer is provided at the bottom end of the PVC base layer. A reinforcing mesh layer for increasing the structural rigidity of the PVC base layer is provided between the PVC base layer and the surface layer. An ultraviolet curing layer is provided on the surface layer. A raising pad is fixedly connected around the bottom end of the supporting bottom layer.

[0006] The supporting base layer includes a base stabilizing layer fixedly connected to the bottom end of the PVC base layer. The inner cavity of the base stabilizing layer is provided with a number of reinforcing ribs. The bottom end of the base stabilizing layer is fixedly connected with a number of support rods. A number of buffer columns are provided between the number of reinforcing ribs.

[0007] Preferably, the reinforcing ribs are arranged in an interlaced manner, the supporting rods are arranged at equal intervals, and the buffer column is located at the intersection of the reinforcing ribs.

[0008] Preferably, the raising pad is fixedly connected to the surface of the base stabilizing layer, and the surface of the raising pad is inclined around its perimeter.

[0009] Preferably, a plurality of first buckles are fixedly connected to both ends of the PVC base layer, and a plurality of second buckles are fixedly connected to both ends of the PVC base layer, wherein the first buckles and the second buckles are engaged and connected.

[0010] Preferably, the surface layer includes a printed layer and a PVC abrasion-resistant layer.

[0011] Preferably, the top of the surface layer has a textured groove.

[0012] Compared with the prior art, the present invention has the following beneficial effects:

[0013] 1. This utility model increases the support strength of the base plate by providing a supporting bottom layer. The double-stabilized structure is formed by several intersecting reinforcing ribs and buffer columns at the intersections, which effectively increases the rigidity and impact absorption of the floor. Several support rods and raising pads at the bottom of the base stabilization layer work together to prevent the floor from being installed directly on the ground. The raising pads raise the distance between the floor and the ground, and the gaps between the support components have a drainage effect, preventing water from accumulating at the bottom of the floor for a long time, which can cause the floor to bulge, mold, and other problems.

[0014] 2. This utility model strengthens the floor surface by adding an ultraviolet curing layer, reducing the damage caused by prolonged exposure to sunlight outdoors, which leads to aging of the floor material. The reinforcing mesh layer between the PVC base layer and the panel increases the rigidity of the floor structure, greatly reducing the possibility of aging, deformation, or breakage of the PVC outdoor floor under prolonged sunlight exposure. At the same time, the ultraviolet curing layer on the surface reduces the fading of the printed layer on the floor surface, effectively increasing the service life of the outdoor floor. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0016] Figure 2 This is a schematic diagram of the overall disassembled structure of this utility model.

[0017] Figure 3 For the present utility model Figure 2 Enlarged schematic diagram of the structure at point A in the middle.

[0018] Figure 4 This is a schematic diagram of the overall spliced ​​cross-sectional structure of this utility model.

[0019] The attached diagram is labeled as follows: 1. PVC base layer; 2. Surface layer; 3. Supporting bottom layer; 31. Base stabilizing layer; 32. Reinforcing rib; 33. Support rod; 34. Buffer column; 4. Reinforcing mesh layer; 5. UV curing layer; 6. Heightening pad; 7. First buckle; 8. Second buckle; 9. Printed layer; 10. PVC wear-resistant layer; 11. Textured groove. Detailed Implementation

[0020] The technical solution of this utility model will be clearly and completely described below with reference to the accompanying drawings. In addition, the forms of the various structures described in the following embodiments are merely illustrative. The anti-slip and wear-resistant PVC outdoor flooring involved in this utility model is not limited to the structures described in the following embodiments. All other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0021] This utility model provides a non-slip and wear-resistant PVC outdoor flooring, such as... Figure 1 - Figure 4 As shown, it includes a PVC base layer 1 and a surface layer 2 fixedly connected to its top. A supporting bottom layer 3 is provided at the bottom of the PVC base layer 1. A reinforcing mesh layer 4 is provided between the PVC base layer 1 and the surface layer 2 to increase the structural rigidity of the PVC base layer 1. The reinforcing mesh layer 4 greatly reduces the possibility of material aging, deformation or breakage caused by long-term exposure to sunlight to the PVC outdoor floor, effectively increasing the service life of the outdoor floor. An ultraviolet curing layer 5 is provided on the surface layer 2. The ultraviolet curing layer 5 reinforces the floor surface, reduces the damage caused by ultraviolet radiation, and effectively improves the wear resistance of the outdoor ground surface. A raising pad 6 is fixedly connected around the bottom of the supporting bottom layer 3.

[0022] Furthermore, such as Figure 1 and Figure 2 As shown, the supporting base layer 3 includes a base stabilizing layer 31 fixedly connected to the bottom end of the PVC base layer 1. The inner cavity of the base stabilizing layer 31 is provided with a number of reinforcing ribs 32. A number of support rods 33 are fixedly connected to the bottom end of the base stabilizing layer 31. A number of buffer columns 34 are provided between the number of reinforcing ribs 32.

[0023] Furthermore, such as Figure 2 and Figure 3 As shown, several reinforcing ribs 32 are arranged in an interlaced manner, several support rods 33 are arranged at equal intervals, and buffer columns 34 are located at the intersection of several reinforcing ribs 32. The reinforcing ribs 32 and buffer columns 34 form a double-stabilized structure, which effectively increases the rigidity support and impact absorption of the floor.

[0024] Furthermore, such as Figure 3 and Figure 4 As shown, the raising pad 6 is fixedly connected to the surface of the base stabilizing layer 31. The surface of the raising pad 6 is inclined around the edges. The raising pad 6 avoids direct contact between the floor and the ground, raising the distance between the floor and the ground. At the same time, it works in conjunction with several support rods 33, so that water accumulated at the bottom of the floor can be drained through the gaps between the support rods 33, preventing water from accumulating at the bottom of the floor for a long time, which can cause the floor to bulge, mold, etc. At the same time, the inclined surface of the raising pad 6 can prevent water from accumulating at its top.

[0025] Furthermore, such as Figure 1 and Figure 4 As shown, several first clips 7 are fixedly connected to both ends of the PVC base layer 1, and several second clips 8 are fixedly connected to both ends of the PVC base layer 1. The first clips 7 and the second clips 8 are engaged and connected. Each pair of floorboards is engaged and connected by the first clips 7 and the second clips 8, making installation more convenient. At the same time, there is space between the first clips 7 and the second clips 8 to ensure the drainage effect at the joints between the floorboards and to prevent water accumulation at the joints between the floorboards.

[0026] Furthermore, such as Figure 1 and Figure 2 As shown, the surface layer 2 includes a printed layer 9 and a PVC wear-resistant layer 10.

[0027] Furthermore, such as Figure 1 As shown, the top of the surface layer 2 is provided with a textured groove 11, which increases the anti-slip effect of the floor surface.

[0028] The working principle of this utility model is as follows: During floor production, a reinforcing mesh layer 4 is added between the PVC base layer 1 and the surface layer 2. The surface layer 2 is covered with a UV-cured layer 5. Simultaneously, a supporting bottom layer 3 is added to the bottom of the PVC base layer 1. During outdoor floor installation, the floorboards are connected by first clips 7 and second clips 8 on the side, allowing the floorboards to be spliced ​​together. The space between several first clips 7 and second clips 8 ensures drainage at the joints between the floorboards, preventing water accumulation. During use, the UV-cured layer 5 reinforces the floor surface, reducing PVC material aging caused by UV radiation, preventing fading of the printed layer 9, and effectively improving the wear resistance of the outdoor floor surface. The reinforcing mesh layer 4 between layer 1 and surface layer 2 can prevent the floor from being exposed to sunlight for a long time outdoors, which can cause the floor material to age, deform, or break. The reinforcing ribs 32 and buffer columns 34 in the inner cavity of the base stabilizing layer 31 form a double stabilizing structure, which effectively increases the rigidity and impact absorption of the floor. After the base plate is installed, the heightening pad 6 and support rod 33 are used together to raise the distance between the floor and the ground, avoiding direct contact between the base plate and the ground. This allows water to drain from the bottom of the floor through the gaps between several support rods 33, preventing water from accumulating at the bottom of the floor for a long time and causing the floor to bulge, mold, etc. At the same time, the inclined surface of the heightening pad 6 can prevent water from accumulating at its top. Meanwhile, the surface of surface layer 2 has grooves 11 to increase the friction of the floor surface.

[0029] Finally, the following points should be noted: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installation", "connection", and "linkage" should be interpreted broadly, and can be mechanical or electrical connections, or internal connections between two components, or direct connections. "Up", "down", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may change.

[0030] Secondly: The accompanying drawings of the embodiments disclosed in this utility model only involve the structures involved in the embodiments disclosed in this utility model. Other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of this utility model can be combined with each other.

[0031] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A non-slip and wear-resistant PVC outdoor flooring, comprising a PVC base layer (1) and a surface layer (2) fixedly connected to its top, characterized in that: The bottom end of the PVC base layer (1) is provided with a support bottom layer (3), and a reinforcing mesh layer (4) for increasing the structural rigidity of the PVC base layer (1) is provided between the PVC base layer (1) and the surface layer (2). An ultraviolet curing layer (5) is provided on the surface layer (2), and a raising pad (6) is fixedly connected around the bottom end of the support bottom layer (3). The supporting base layer (3) includes a base stabilizing layer (31) fixedly connected to the bottom end of the PVC base layer (1). The inner cavity of the base stabilizing layer (31) is provided with a number of reinforcing ribs (32). The bottom end of the base stabilizing layer (31) is fixedly connected with a number of support rods (33). A number of buffer columns (34) are provided between the number of reinforcing ribs (32).

2. The anti-slip and wear-resistant PVC outdoor flooring according to claim 1, characterized in that: Several reinforcing ribs (32) are arranged in an interlaced manner, several supporting rods (33) are arranged at equal intervals, and the buffer column (34) is located at the intersection of several reinforcing ribs (32).

3. The anti-slip and wear-resistant PVC outdoor flooring according to claim 1, characterized in that: The heightening pad (6) is fixedly connected to the surface of the base stabilizing layer (31), and the surface of the heightening pad (6) is inclined around its perimeter.

4. The anti-slip and wear-resistant PVC outdoor flooring according to claim 1, characterized in that: Both ends of the PVC base layer (1) are fixedly connected with a number of first buckles (7), and both ends of the PVC base layer (1) are fixedly connected with a number of second buckles (8). The first buckles (7) and the second buckles (8) are engaged and connected.

5. The anti-slip and wear-resistant PVC outdoor flooring according to claim 1, characterized in that: The surface layer (2) includes a printed layer (9) and a PVC wear-resistant layer (10).

6. The anti-slip and wear-resistant PVC outdoor flooring according to claim 1, characterized in that: The top of the surface layer (2) is provided with a textured groove (11).