A high-stability condenser structure

Abstract

This utility model discloses a highly stable condenser structure, including a main frame and an oil tank, water tank, fuel heater, compressor, liquid receiver, condenser, and condenser fan mounted on the main frame. The oil tank and water tank are mounted on a mounting frame, which consists of two sets of horizontal supports and two sets of vertical supports, with the two sets of horizontal supports perpendicularly intersecting the two sets of vertical supports. The fuel heater is connected to the main frame via an arc-shaped support, which is welded and fixed. The bottom of the arc-shaped support has a downwardly extending insertion post, which is inserted into a fixing hole in the main frame and fixed by a nut. The compressor output end has a coupling, which is mounted on a square frame, and the bottom of the square frame is connected to the main frame by bolts. The liquid receiver is connected to the main frame via a clamping device. The condenser fan is fixedly connected to the condenser housing by bolts. All components of this utility model are tightly connected, not easily loosened, and the stability of the equipment is greatly improved.

Description

Technical Field

[0001] This utility model relates to the field of automotive condenser manufacturing, and in particular to a highly stable condenser structure. Background Technology

[0002] Traditional condenser designs suffer from numerous flaws in component installation. For instance, some condensers use simple brackets to secure components like the oil tank, water tank, compressor, and fan. These brackets are loosely structured, with connections made solely by ordinary bolts. Under the vibrations and stresses generated during operation, these brackets are prone to shaking, displacement, and even detachment due to loose connections. This not only affects the condenser's normal operation but also poses safety hazards. These defects in traditional condenser structures result in poor equipment stability, frequent malfunctions, and an inability to meet the demands of industrial production and daily use for efficient and stable condenser operation. Utility Model Content

[0003] The purpose of this invention is to provide a highly stable condenser structure that is tightly connected and not easily loosened.

[0004] The purpose of this utility model is achieved as follows: A highly stable condenser structure includes a main frame, and an oil tank, a water tank, a fuel heater, a compressor, a liquid storage tank, a condenser, and a condensing fan placed on the main frame; the oil tank and water tank are placed on a mounting frame, which consists of two sets of horizontal supports and two sets of vertical supports, with the two sets of horizontal supports and the two sets of vertical supports perpendicularly connected; the horizontal supports are fixedly connected to the oil tank and water tank via connecting brackets; the fuel heater is connected to the main frame via an arc-shaped support, and the fuel heater is welded to the arc-shaped support; the bottom of the arc-shaped support has a downwardly extending insertion post, which is inserted into a fixing hole in the main frame and fixed by a nut; the compressor output end has a coupling, which is placed on a square frame, and the bottom of the square frame is connected to the main frame via bolts; the liquid storage tank is connected to the main frame via a clamping device; the condensing fan is fixedly connected to the condenser housing via bolts.

[0005] Preferably, the horizontal support has a horizontal fixing groove, and the vertical support has a vertical fixing groove. The horizontal support and the two sets of vertical supports are fixed by the horizontal fixing groove and the vertical fixing groove being embedded and engaged.

[0006] Preferably, the compressor has fixed seats extending from both the front and rear ends, each fixed seat having a through hole, and the fixed seat being fixedly connected to the square frame via a connecting rod.

[0007] Preferably, the clamping device consists of two sets, placed vertically one above the other.

[0008] Preferably, the outer periphery of the condenser fan housing is provided with a snap-fit ​​plate, one side of which is provided with a snap-fit ​​groove and the other side is provided with a fixing hole. The snap-fit ​​groove cooperates with the limiting post on the condenser housing, and the fixing hole is fixedly connected to the condenser housing by bolts.

[0009] Compared with the prior art, the advantages of this utility model are:

[0010] The mounting bracket of this utility model adopts a cross-embedded joint of horizontal and vertical supports and is reinforced with bolts. The fuel heater is fixed by an arc-shaped bracket inserted into the column and nut for limiting. The compressor is connected to the square frame through multiple sets of connecting rods. The liquid storage tank adopts two sets of vertically placed clamping devices. The condenser fan and condenser shell are double-fixed. All components are tightly fixed to the main frame, effectively preventing loosening and displacement, significantly improving the overall structural stability of the condenser, ensuring long-term stable operation of the equipment, and improving work efficiency. Attached Figure Description

[0011] Figure 1 This is a schematic diagram of the structure of this utility model.

[0012] Figure 2 This is a schematic diagram of the mounting bracket of this utility model.

[0013] Figure 3 This is a schematic diagram of the square frame structure of this utility model.

[0014] Figure 4 This is a schematic diagram of the connection between the horizontal and vertical supports of this utility model.

[0015] Figure 5 This is a schematic diagram of the structure of the snap-fit ​​plate of this utility model.

[0016] Figure 6 This is a schematic diagram of the clamping device of this utility model.

[0017] The components include: 1. Main frame; 2. Oil tank; 3. Water tank; 4. Fuel heater; 5. Compressor; 501. Fixing base; 6. Liquid storage tank; 7. Condenser; 701. Limiting post; 8. Condenser fan; 801. Clip plate; 8011. Slot; 8012. Fixing hole; 9. Mounting bracket; 901. Horizontal bracket; 9011. Horizontal fixing slot; 902. Vertical bracket; 9021. Vertical fixing slot; 10. Connecting bracket; 11. Arc bracket; 1101. Insertion post; 12. Coupling; 13. Square frame; 14. Clamping device; 15. Connecting rod. Detailed Implementation

[0018] The following specific embodiments illustrate the implementation of this utility model. Those skilled in the art can easily understand other advantages and effects of this utility model from the content disclosed in this specification.

[0019] It should be noted that in the description of this utility model, the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the utility model product is in use. These terms are used only for the convenience of describing this utility model and for simplifying the description, and do not indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first," "second," and "third," etc., are only used to distinguish descriptions and should not be construed as indicating or implying relative importance. The terms "horizontal," "vertical," and "suspended," etc., do not indicate that the component must be absolutely horizontal or suspended, but rather that it can be slightly tilted. For example, "horizontal" simply means that its direction is more horizontal than "vertical," and does not mean that the structure must be completely horizontal, but can be slightly tilted.

[0020] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0021] like Figure 1-6 As shown, a high-stability condenser structure includes a main frame 1, and an oil tank 2, a water tank 3, a fuel heater 4, a compressor 5, a liquid receiver 6, a condenser 7, and a condenser fan 8, all mounted on the main frame 1. The oil tank 2 and water tank 3 are mounted on a mounting frame 9, which consists of two sets of horizontal supports 901 and two sets of vertical supports 902. The two sets of horizontal supports 901 and the two sets of vertical supports 902 are perpendicularly connected. The horizontal supports 901 are fixedly connected to the oil tank 2 and water tank 3 via connecting brackets 10. The fuel heater 4 is connected via an arc-shaped bracket 11. The fuel heater 4 is welded and fixed to the arc-shaped bracket 11 connected to the main frame 1. The bottom of the arc-shaped bracket 11 is provided with an insertion post 1101 extending downward. The insertion post 1101 is inserted into the fixing hole (not shown in the figure) of the main frame 1 and fixed by a nut. The output end of the compressor 5 is provided with a coupling 12, which is placed on the square frame 13. The bottom of the square frame 13 is connected to the main frame 1 by bolts. The liquid storage tank 6 is connected to the main frame 1 by a clamping device 14. The condenser fan 8 is fixedly connected to the condenser shell 7 by bolts.

[0022] like Figure 2 , 4As shown, the horizontal support 901 has a horizontal fixing groove 9011, and the vertical support 902 has a vertical fixing groove 9021. The horizontal support 901 and the two sets of vertical supports 902 are fixed by the horizontal fixing groove 9011 and the vertical fixing groove 9021. The horizontal support and the vertical support are more tightly connected by bolts, and there will be no horizontal or vertical displacement, making the structure more stable.

[0023] like Figure 3 As shown, the compressor 5 has extended mounting bases 501 at both the front and rear ends. The mounting bases 501 are provided with through holes. The mounting bases 501 are fixedly connected to the square frame 13 through connecting rods 15. The main body of the press can be fixed by multiple sets of connecting rods to ensure its stability after connection.

[0024] like Figure 6 As shown, there are two sets of clamping devices 14, which are placed vertically one above the other. The clamping devices are made of high-strength elastic material, which has good flexibility and strength. During installation, the two sets of clamping devices can tightly wrap around the outer wall of the liquid storage tank. By adjusting the fastening bolts on the clamping devices, the clamping force of the clamps on the liquid storage tank can be precisely controlled to ensure that the liquid storage tank will not shake or shift during equipment operation. It also facilitates the removal of the liquid storage tank.

[0025] like Figure 1 , 2 As shown in Figure 5, a snap-fit ​​plate 801 is provided around the outer periphery of the condenser fan 8 housing. One side of the snap-fit ​​plate 801 has a slot 8011, and the other side has a fixing hole 8012. The slot 8011 engages with a limiting post 701 on the condenser 7 housing, and the fixing hole 8012 is fixedly connected to the condenser 7 housing by bolts. During installation, the slot 8011 precisely engages with the limiting post 701 on the condenser 7 housing. After the limiting post is inserted into the slot, it can initially position the condenser fan, preventing it from shifting during installation. The bolts pass through the fixing hole to fix the condenser housing. After the bolts are tightened, the snap-fit ​​plate firmly fixes the condenser fan to the condenser housing. This double-fixing method ensures a tight connection between the condenser fan and the condenser housing. Even when the condenser fan is running at high speed, it effectively reduces vibration and abnormal noise caused by loose connections, ensuring stable operation of the condenser fan 8, improving heat dissipation efficiency, and thus ensuring the normal operation of the entire condenser structure.

[0026] The embodiments described above are merely preferred embodiments of the present invention and are not intended to limit the concept and scope of the present invention. Various modifications and improvements made to the technical solutions of the present invention by those skilled in the art without departing from the design concept of the present invention should fall within the protection scope of the present invention. The technical content for which protection is sought in the present invention has been fully described in the claims.

Claims

1. A high-stability condenser structure, comprising a main frame, and an oil tank, a water tank, a fuel heater, a compressor, a liquid receiver, a condenser, and a condensing fan disposed on the main frame; characterized in that, The oil tank and water tank are placed on a mounting frame, which consists of two sets of horizontal supports and two sets of vertical supports. The two sets of horizontal supports and the two sets of vertical supports are perpendicularly connected. The horizontal supports are fixedly connected to the oil tank and water tank via connecting brackets. The fuel heater is connected to the main frame via an arc-shaped support and is welded to the arc-shaped support. The bottom of the arc-shaped support has a downwardly extending insertion post, which is inserted into the fixing hole of the main frame and fixed by a nut. The compressor output end is equipped with a coupling, which is placed on a square frame. The bottom of the square frame is connected to the main frame via bolts. The liquid storage tank is connected to the main frame via a clamping device. The condenser fan is fixedly connected to the condenser housing via bolts.

2. The high-stability condenser structure according to claim 1, characterized in that, The horizontal support has a horizontal fixing groove, and the vertical support has a vertical fixing groove. The horizontal support and the two sets of vertical supports are fixed by the horizontal fixing groove and the vertical fixing groove being embedded and engaged.

3. The high-stability condenser structure according to claim 1, characterized in that, The compressor has extended mounting bases at both the front and rear ends, and the mounting bases are provided with through holes. The mounting bases are fixedly connected to the square frame through connecting rods.

4. The high-stability condenser structure according to claim 1, characterized in that, The clamping device consists of two sets, which are placed vertically one above the other.

5. The high-stability condenser structure according to claim 1, characterized in that, The outer periphery of the condenser fan housing is provided with a snap-fit ​​plate. One side of the snap-fit ​​plate is provided with a snap-fit ​​groove, and the other side is provided with a fixing hole. The snap-fit ​​groove cooperates with the limiting post on the condenser housing, and the fixing hole is fixedly connected to the condenser housing by bolts.

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