Foaming material drying device

Abstract

Relates to the field of drying equipment, and discloses a foaming material drying device which comprises a drying box and a mounting frame arranged at the lower end of the drying box and used for supporting the drying box, and further comprises a power device arranged on the mounting frame; the mixing device is arranged in the drying box and is connected with the power device; the discharging device is adjustably arranged on the drying box and used for controlling discharging of materials in the drying box, and the discharging device comprises a baffle arranged in the drying box, a gear ring fixed to one side of the baffle and an adjusting piece arranged on the drying box and connected with the gear ring; the baffle is arranged in a semi-arc mode and is concentric with the drying box, the baffle is adjustably arranged above the discharging port, effective material turning and mixing can be formed in the drying box, the materials are heated more evenly, and therefore the drying efficiency is improved.

Description

Technical Field

[0001] This utility model relates to the field of drying equipment technology, specifically to a foaming material drying device. Background Technology

[0002] With the continuous advancement of industrial technology, foamed materials are being used more and more widely in many fields, such as construction, automobiles, and electronics. In the production process of foamed materials, the drying process is a crucial step, directly affecting the quality and performance of the product.

[0003] Existing equipment has the following drawbacks: traditional foam material drying equipment often suffers from problems such as low drying efficiency, uneven material mixing, and inflexible unloading control, which not only increases production costs but also affects product production efficiency.

[0004] Therefore, this application proposes a foam material drying device to solve the above-mentioned problems. Utility Model Content

[0005] The purpose of this invention is to provide a foaming material drying device to solve the problems of low drying efficiency, uneven material mixing, and inflexible unloading control.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a foaming material drying device, comprising a drying chamber and a mounting frame disposed at the lower end of the drying chamber for supporting the drying chamber, and further comprising:

[0007] The power unit is mounted on the mounting bracket;

[0008] A mixing device, located inside the drying chamber and connected to the power unit, is used to mix materials;

[0009] The unloading device is adjustablely installed on the drying chamber to control the discharge of materials inside the drying chamber.

[0010] The drying chamber includes a lower chamber fixed to the upper end of the mounting frame and an upper chamber hinged to the upper end of the lower chamber. The upper chamber is fixedly connected to the lower chamber by a fixing buckle. A feeding hopper is provided on one side of the upper end of the upper chamber, and a discharge hopper is provided on the side of the lower end of the lower chamber away from the feeding hopper. An exhaust port is provided at the upper end of the upper chamber, and a discharge port is provided at the lower end of the lower chamber.

[0011] The unloading device includes a baffle inside the drying chamber, a toothed ring fixed to one side of the baffle, and an adjusting member on the drying chamber and connected to the toothed ring. The baffle is semi-circular and concentric with the drying chamber, and the baffle is adjustable above the discharge port.

[0012] The toothed ring is provided with a limiting ring near the inner wall of the drying oven, and the upper and lower boxes are provided with limiting grooves at the corresponding positions of the limiting ring to allow the limiting ring to move.

[0013] The adjusting component includes a second motor fixed on the mounting bracket, a rotating shaft disposed at the power output end of the second motor, and a gear fixed on the rotating shaft. The upper housing is provided with a connecting groove for the gear to move at the position corresponding to the gear, and the gear meshes with the gear ring.

[0014] The power unit includes a first motor fixed on the mounting frame, a belt pulley transmission component disposed at the power output end of the first motor, and a hybrid shaft passing through the upper housing and the lower housing.

[0015] The mixing device includes a heating plate fixed on the mixing shaft and scrapers spaced apart on the heating plate, the scrapers abutting against the inner wall of the baffle.

[0016] Compared with the prior art, the beneficial effects of this utility model are:

[0017] This invention achieves efficient power transmission by using a first motor to drive the mixing shaft via a belt pulley transmission component. The heating plate is fixed on the mixing shaft, and as the mixing shaft rotates, the heating plate can evenly heat the material, ensuring uniform heating during the mixing process and improving the mixing quality. As the scraper rotates with the mixing shaft, it can continuously scrape the material off the inner wall of the baffle and remix it, ensuring that the material is fully and effectively mixed together. The scraper design can also effectively prevent the material from clumping due to uneven heating or increased viscosity during the mixing process. It can effectively agitate and mix the material inside the drying chamber, making the material heat more evenly and thus improving the drying efficiency. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the main structure in one embodiment of the present invention;

[0019] Figure 2 This is a front view of a structural schematic diagram of one embodiment of the present invention;

[0020] Figure 3 This is a side view of the structure in one embodiment of the present invention;

[0021] Figure 4 This is a schematic diagram of the internal structure of the drying oven in one embodiment of the present invention;

[0022] Figure 5 This is a schematic diagram of the upper box opening in one embodiment of the present invention;

[0023] Figure 6 This is a schematic diagram of the baffle structure in one embodiment of the present invention;

[0024] Figure 7 This is a schematic diagram of the structure of the adjusting member in one embodiment of the present invention;

[0025] Figure 8 for Figure 4 Enlarged structural diagram of section A in the middle.

[0026] In the diagram: 1. Drying oven; 11. Upper chamber; 1101. Exhaust port; 1102. Limiting groove; 1103. Connecting groove; 111. Feeding bin; 12. Lower chamber; 1201. Discharge port; 121. Discharge bin; 13. Fixing buckle; 2. Power unit; 21. First motor; 22. Belt pulley drive component; 23. Mixing shaft; 3. Heating plate; 31. Scraper; 4. Mounting frame; 41. Guide plate; 5. Unloading device; 51. Baffle; 52. Gear ring; 521. Limiting ring; 53. Adjusting component; 531. Second motor; 532. Rotating shaft; 533. Gear. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0028] Please see Figure 1-8 This utility model provides a technical solution: a foaming material drying device, including a drying box 1 and a mounting frame 4 disposed at the lower end of the drying box 1 for supporting the drying box 1, and further including:

[0029] The power unit 2 is mounted on the mounting frame 4, and the mounting frame 4 is inclinedly provided with a guide plate 41 at the position below the drying box 1;

[0030] A mixing device, located inside the drying chamber 1 and connected to the power unit 2, is used to mix materials;

[0031] The unloading device 5 is adjustablely installed on the drying chamber 1 to control the discharge of materials inside the drying chamber 1.

[0032] It should be noted that during operation, the raw materials of the foaming material to be dried are added into the drying chamber 1. Then, the heating element on the mixing device is turned on to heat and dry the raw materials. During the drying process, the power unit 2 is turned on to drive the mixing device to rotate and mix the materials. During the drying process, the unloading device 5 seals the lower end of the drying chamber 1, allowing the raw materials to continuously contact the heating element inside the drying chamber 1 for heating and drying. After the drying of the raw materials is completed, the installation position of the unloading device 5 inside the drying chamber 1 is adjusted so that the raw materials are discharged from the inside of the drying chamber 1 and then slide down along the guide plate 41 for easy discharge from the drying chamber 1. By setting up the power unit 2 and the mixing device, effective material agitation and mixing can be formed inside the drying chamber 1, making the material more evenly heated, thereby improving the drying efficiency.

[0033] In one embodiment, the drying chamber 1 includes a lower chamber 12 fixed to the upper end of the mounting frame 4 and an upper chamber 11 hinged to the upper end of the lower chamber 12. The upper chamber 11 is fixedly connected to the lower chamber 12 by a fixing buckle 13. A feeding hopper 111 is provided on one side of the upper end of the upper chamber 11, and a discharge hopper 121 is provided on the side of the lower end of the lower chamber 12 away from the feeding hopper 111. An exhaust port 1101 is provided at the upper end of the upper chamber 11, and a discharge port 1201 is provided at the lower end of the lower chamber 12.

[0034] This design is for reference. Figure 1-6 The drying chamber 1 is designed as an upper chamber 11 and a lower chamber 12, which are connected by a hinge and secured with a fixing buckle 13. This design ensures the structural stability of the chamber and makes the opening and closing of the chamber flexible and convenient. This modular design makes the installation, disassembly and subsequent maintenance of the equipment easier. The feeding hopper 111 is located on the upper side of the upper chamber 11 for easy material feeding. The discharge hopper 121 is located on the lower side of the lower chamber 12 away from the feeding hopper 111, realizing the orderly flow of materials and avoiding the accumulation and blockage of materials in the chamber. The exhaust port 1101 at the upper end of the upper chamber 11 helps to discharge the heat and water vapor generated during the drying process in a timely manner and maintain air circulation in the chamber.

[0035] In one embodiment, the unloading device 5 includes a baffle 51 disposed inside the drying chamber 1, a toothed ring 52 fixed to one side of the baffle 51, and an adjusting member 53 disposed on the drying chamber 1 and connected to the toothed ring 52. The baffle 51 is semi-circular and concentric with the drying chamber 1, and the baffle 51 is adjustablely disposed above the discharge port 1201.

[0036] This design is for reference. Figure 4-7The adjusting component 53 drives the toothed ring 52 to rotate inside the drying chamber 1, thereby changing the installation position of the baffle 51 inside the drying chamber 1. By setting the semi-circular baffle 51, the opening degree of the discharge port 1201 can be precisely controlled, allowing users to adjust the flow rate of the material as needed, thereby achieving more refined unloading control.

[0037] In one embodiment, a limiting ring 521 is provided at a position of the toothed ring 52 near the inner side wall of the drying chamber 1, and limiting grooves 1102 for the limiting ring 521 to move are provided at the corresponding positions of the limiting rings 521 in the upper chamber 11 and the lower chamber 12.

[0038] This design is for reference. Figure 8 During the rotation of the gear ring 52, the limiting ring 521 is driven to rotate inside the limiting groove 1102, ensuring the stability and accuracy of the gear ring 52 during the movement.

[0039] In one embodiment, the adjusting member 53 includes a second motor 531 fixed on the mounting bracket 4, a rotating shaft 532 disposed at the power output end of the second motor 531, and a gear 533 fixed on the rotating shaft 532. A connecting groove 1103 for the gear 533 to move is provided at the position of the corresponding gear 533 in the upper housing 11. The gear 533 is meshed with the gear ring 52.

[0040] This design is for reference. Figure 4-8 The second motor 531 drives the rotating shaft 532 and gear 533, so that the gear 533 meshes with the gear ring 52, realizing the automatic adjustment of the position of the baffle 51, making the unloading device 5 more reliable and durable during the adjustment process.

[0041] In one embodiment, the power unit 2 includes a first motor 21 fixed on the mounting frame 4, a belt pulley transmission component 22 disposed at the power output end of the first motor 21, and a hybrid shaft 23 passing through the upper housing 11 and the lower housing 12.

[0042] The mixing device includes a heating plate 3 fixed on a mixing shaft 23 and scrapers 31 spaced apart on the heating plate 3, with the scrapers 31 abutting against the inner wall of the baffle 51.

[0043] This design is for reference. Figure 4-6The first motor 21 drives the mixing shaft 23 through the belt pulley transmission component 22, realizing efficient power transmission. The heating plate 3 is fixed on the mixing shaft 23. As the mixing shaft 23 rotates, the heating plate 3 can heat the material evenly, ensuring that the material is heated evenly during the mixing process and improving the mixing quality. When the scraper 31 rotates with the mixing shaft 23, it can continuously scrape the material off the inner wall of the baffle 51 and remix it, ensuring that the material can be fully and effectively mixed together. The design of the scraper 31 can also effectively prevent the material from agglomerating due to uneven heating or increased viscosity during the mixing process.

[0044] Furthermore, if the embodiments involve descriptions such as "first," "second," etc., these descriptions are for descriptive purposes only and should not be construed as indicating or implying their relation to the specification. The significance or implied number of the indicated technical features is not specified. Therefore, a feature defined with "first" or "second" may explicitly or implicitly include at least one of those features.

Claims

1. A foamed material drying apparatus comprising a drying chamber (1) and a mounting rack (4) provided at a lower end of the drying chamber (1) for supporting the drying chamber (1), characterized in that, Also includes: The power unit (2) is mounted on the mounting bracket (4); A mixing device is installed inside the drying chamber (1) and connected to the power unit (2) for mixing materials; The unloading device (5) is adjustablely installed on the drying box (1) to control the discharge of materials inside the drying box (1); The drying oven (1) includes a lower box body (12) fixed to the upper end of the mounting frame (4) and an upper box body (11) hinged to the upper end of the lower box body (12). The upper box body (11) is fixedly connected to the lower box body (12) by a fixing buckle (13). A feeding hopper (111) is provided on one side of the upper end of the upper box body (11), and a discharge hopper (121) is provided on the side of the lower end of the lower box body (12) away from the feeding hopper (111). An exhaust port (1101) is opened at the upper end of the upper box body (11), and a discharge port (1201) is opened at the lower end of the lower box body (12). The unloading device (5) includes a baffle (51) disposed inside the drying chamber (1), a toothed ring (52) fixed on one side of the baffle (51), and an adjusting member (53) disposed on the drying chamber (1) and connected to the toothed ring (52). The baffle (51) is semi-circular and concentric with the drying chamber (1). The baffle (51) is adjustable above the discharge port (1201).

2. The foaming material drying device according to claim 1, characterized in that: A limiting ring (521) is provided at a position close to the inner wall of the drying box (1) on the toothed ring (52). The upper box (11) and the lower box (12) are provided with limiting grooves (1102) at the corresponding positions of the limiting ring (521) for the limiting ring (521) to move.

3. The foaming material drying device according to claim 1, characterized in that: The adjusting component (53) includes a second motor (531) fixed on the mounting bracket (4), a rotating shaft (532) disposed at the power output end of the second motor (531), and a gear (533) fixed on the rotating shaft (532). The upper housing (11) is provided with a connecting groove (1103) at the position corresponding to the gear (533) for the gear (533) to move. The gear (533) meshes with the gear ring (52).

4. The foaming material drying device according to claim 1, characterized in that: The power unit (2) includes a first motor (21) fixed on the mounting frame (4), a belt pulley transmission component (22) disposed at the power output end of the first motor (21), and a hybrid shaft (23) passing through the upper housing (11) and the lower housing (12). The mixing device includes a heating plate (3) fixed on the mixing shaft (23) and scrapers (31) spaced apart on the heating plate (3), the scrapers (31) abutting against the inner wall of the baffle (51).

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