An easy-to-assemble intercooler
The design of quick-install and cleaning components enables rapid disassembly and cleaning of the intercooler, solving the problem of cumbersome intercooler assembly and improving installation and heat dissipation efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHENYANG HUATIE IRRGULAR SECTION CO LTD
- Filing Date
- 2025-02-26
- Publication Date
- 2026-05-26
AI Technical Summary
The existing intercooler assembly process is cumbersome, resulting in low installation efficiency.
The design incorporates a quick-installation component and a cleaning component. The quick-installation component allows for rapid disassembly and installation of the intercooler through sliding and pressing, while the cleaning component uses brush bristles to remove impurities from the inner wall of the heat sink housing.
It simplifies the maintenance and replacement process of the intercooler, improves installation efficiency, and maintains the intercooler's heat dissipation efficiency by cleaning the components.
Smart Images

Figure CN224285595U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of intercooler technology, and in particular to an intercooler that is easy to assemble. Background Technology
[0002] Intercoolers are generally only seen in cars equipped with turbochargers, because they are actually a component of turbochargers. Their function is to reduce the temperature of the high-temperature air after turbocharging, thereby reducing the engine's thermal load, increasing the intake air volume, and thus increasing the engine's power. For turbocharged engines, the intercooler is an important component of the turbocharging system. Whether it is a supercharged engine or a turbocharged engine, an intercooler needs to be installed between the turbocharger and the intake manifold.
[0003] The usual procedure is for the operator to prepare the necessary tools, such as wrenches, screwdrivers, torque wrenches, and sealant, and use the appropriate tools to remove the screws, clamps, or other fixing devices that secure the intercooler before replacing it.
[0004] The current installation process requires operators to tighten each screw individually, which is not only cumbersome but also inefficient. Utility Model Content
[0005] (a) Technical problems to be solved
[0006] To address the problems existing in the prior art, this utility model provides an intercooler that is easy to assemble.
[0007] (II) Technical Solution
[0008] To achieve the above objectives, this utility model is implemented through the following technical solution: an intercooler that is easy to assemble, comprising an intercooler body, a first liquid inlet pipe and a second liquid inlet pipe provided on the top of the intercooler body, a heat dissipation shell provided inside the intercooler body, a quick-installation assembly provided inside the intercooler body, and a cleaning assembly provided on the outer wall of the intercooler body;
[0009] The quick-installation assembly includes symmetrical grooves formed on the outer wall of the intercooler body. The inner side of the groove is slidably connected to the outer wall of the heat sink housing. A locking hole is formed on the inner side of the groove. A locking block is slidably connected inside the locking hole. A sliding rod is fixedly connected to the outer wall of the locking block. A first spring is sleeved on the outer wall of the sliding rod. An unlocking block is fixedly connected to the end of the sliding rod away from the locking block.
[0010] The cleaning assembly includes a limiting frame fixedly connected to the outer wall of the intercooler body, a connecting strip slidably connected inside the limiting frame, a lifting groove formed on the outer wall of the intercooler body, one end of the connecting strip away from the limiting frame slidably connected to the inside of the lifting groove and extending into the interior of the intercooler body, a cleaning plate fixedly connected to the outer wall of the connecting strip, an adjustment groove formed on the outer wall of the limiting frame, a toggle post fixedly connected to the outer wall of the connecting strip, the outer wall of the toggle post slidably connected to the inner side of the adjustment groove, a limiting post fixedly connected to the bottom of the connecting strip, a second spring sleeved on the outer wall of the limiting post, and a limiting hole formed inside the limiting frame.
[0011] In a preferred embodiment of the intercooler described in this utility model, which is easy to assemble, one end of the first spring is fixedly connected to the inner side of the locking hole, and the other end of the first spring is fixedly connected to the outer wall of the slide rod.
[0012] In a preferred embodiment of the easily assembled intercooler described in this utility model, the locking block is trapezoidal in shape, and the outer wall of the locking block is in contact with the outer wall of the heat dissipation housing.
[0013] As a preferred embodiment of the easily assembled intercooler described in this utility model, a plurality of bristles are fixedly connected at equal intervals on the outer wall of the cleaning plate, and the contact ends of the bristles abut against the outer wall of the heat dissipation shell.
[0014] In a preferred embodiment of the easy-to-assemble intercooler described in this utility model, one end of the second spring is fixedly connected to the bottom of the connecting strip, and the other end of the second spring is fixedly connected to the inside of the limiting frame.
[0015] In a preferred embodiment of the intercooler described in this utility model, which is easy to assemble, the connecting strip is L-shaped, and the outer wall of the limiting post is slidably connected to the inside of the limiting hole.
[0016] (III) Beneficial Effects
[0017] This invention provides an intercooler that is easy to assemble. It has the following advantages:
[0018] 1. The quick-release assembly makes the maintenance and replacement of the intercooler much easier with simple sliding and pressing actions. When it is necessary to clean the intercooler or replace damaged parts, the operator can quickly disassemble the intercooler without having to do tedious screw removal work.
[0019] 2. The cleaning components can effectively remove dust, dirt and other impurities attached to the inner wall of the heat sink housing, thereby preventing these impurities from causing corrosion or damage to the interior of the intercooler and thus improving the heat dissipation efficiency of the intercooler. Attached Figure Description
[0020] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0021] Figure 1 This is a schematic diagram of the overall structure of this utility model.
[0022] Figure 2 This is a schematic diagram of the structure of the heat dissipation shell of this utility model.
[0023] Figure 3 This is a utility model Figure 2 Enlarged view of point A in the middle.
[0024] Figure 4 This is a schematic diagram of the locking hole of this utility model.
[0025] Figure 5 This is a schematic diagram of the structure of the cleaning component of this utility model.
[0026] In the diagram, 1. Intercooler body; 2. First liquid inlet pipe; 3. Second liquid inlet pipe; 4. Heat sink housing; 5. Quick-release assembly; 501. Groove; 502. Locking hole; 503. Locking block; 504. Slide rod; 505. First spring; 506. Unlocking block; 6. Cleaning assembly; 601. Limiting frame; 602. Connecting strip; 603. Lifting groove; 604. Cleaning plate; 605. Adjustment groove; 606. Actuating post; 607. Limiting post; 608. Second spring; 609. Limiting hole; 610. Brush bristles. Detailed Implementation
[0027] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.
[0028] Example 1
[0029] Reference Figure 1 , Figure 2 , Figure 3 and Figure 4This is the first embodiment of the present invention. This embodiment provides an intercooler that is easy to assemble, including an intercooler body 1. The top of the intercooler body 1 is provided with a first liquid inlet pipe 2 and a second liquid inlet pipe 3. A heat dissipation shell 4 is provided inside the intercooler body 1. A quick-installation assembly 5 is provided inside the intercooler body 1. A cleaning assembly 6 is provided on the outer wall of the intercooler body 1. The quick-installation assembly 5 includes grooves 501 symmetrically opened on the outer wall of the intercooler body 1. The inner side of the grooves 501 is slidably connected to the outer wall of the heat dissipation shell 4. A locking hole 502 is opened on the inner side of the grooves 501. A locking block 503 is slidably connected inside the locking hole 502. A sliding rod 504 is fixedly connected to the outer wall of the locking block 503. A first spring 505 is sleeved on the outer wall of the sliding rod 504. An unlocking block 506 is fixedly connected to the end of the sliding rod 504 away from the locking block 503.
[0030] Specifically, one end of the first spring 505 is fixedly connected to the inner side of the locking hole 502, and the other end of the first spring 505 is fixedly connected to the outer wall of the slide bar 504. The locking block 503 is trapezoidal in shape, and the outer wall of the locking block 503 is in contact with the outer wall of the heat sink 4.
[0031] Furthermore, when disassembling the heat sink 4 inside the intercooler body 1, simply pull the unlocking block 506 to drive the slide rod 504 to compress the first spring 505, causing the slide rod 504 to slide the locking block 503 into the locking groove, thus unlocking the heat sink 4. Then, remove the heat sink 4 from the groove 501, place the new heat sink 4 in the groove 501, and then release the pulled unlocking block 506. The first spring 505, which is compressed by the slide rod 504, will then drive the slide rod 504 to slide through its elastic force. Then, the slide rod 504 will drive the locking block 503 to slide, thus locking the new heat sink 4.
[0032] Example 2
[0033] Reference Figure 1 , Figure 2 , Figure 4 and Figure 5This is the second embodiment of the present invention, which is based on the previous embodiment. The cleaning component 6 includes a limiting frame 601 fixedly connected to the outer wall of the intercooler body 1. A connecting strip 602 is slidably connected inside the limiting frame 601. A lifting groove 603 is provided on the outer wall of the intercooler body 1. One end of the connecting strip 602 away from the limiting frame 601 is slidably connected to the inside of the lifting groove 603 and extends into the inside of the intercooler body 1. A cleaning plate 604 is fixedly connected to the outer wall of the connecting strip 602. An adjustment groove 605 is provided on the outer wall of the limiting frame 601. A toggle post 606 is fixedly connected to the outer wall of the connecting strip 602. The outer wall of the toggle post 606 is slidably connected to the inner side of the adjustment groove 605. A limiting post 607 is fixedly connected to the bottom of the connecting strip 602. A second spring 608 is sleeved on the outer wall of the limiting post 607. A limiting hole 609 is provided inside the limiting frame 601.
[0034] Specifically, a number of bristles 610 are fixedly connected at equal intervals on the outer wall of the cleaning plate 604. The contact end of the bristles 610 abuts against the outer wall of the heat dissipation housing 4. One end of the second spring 608 is fixedly connected to the bottom of the connecting strip 602, and the other end of the second spring 608 is fixedly connected to the inside of the limiting frame 601. The connecting strip 602 is L-shaped. The outer wall of the limiting post 607 is slidably connected to the inside of the limiting hole 609.
[0035] Furthermore, when it is necessary to clean the heat sink housing 4, the connecting strip 602 is slid by moving the toggle pin 606, and then the connecting strip 602 drives the cleaning plate 604 to slide. Then the cleaning plate 604 drives the bristles 610 to clean the impurities on the outer wall of the heat sink housing 4. While the connecting strip 602 is sliding, the second spring 608 is squeezed and the limiting pin 607 is slid inside the limiting hole 609. When the cleaning work is completed, the toggle pin 606 is released, and the elastic force of the second spring 608 being squeezed drives the connecting strip 602 to reset.
[0036] Working principle: When disassembling the heat sink 4 inside the intercooler body 1, simply pull the unlocking block 506 to drive the slide rod 504 to compress the first spring 505, causing the slide rod 504 to slide the locking block 503 into the locking groove, thus unlocking the heat sink 4. Then, remove the heat sink 4 from the groove 501, place a new heat sink 4 in the groove 501, and then release the pulled unlocking block 506. The first spring 505, compressed by the slide rod 504, will then drive the slide rod 504 to slide through its elastic force, and the slide rod 504 will then drive the locking block 503 to slide. The action locks the new heat sink 4 in place. When the heat sink 4 needs to be cleaned, the connecting bar 602 is slid by moving the actuating pin 606. Then the connecting bar 602 moves the cleaning plate 604, which in turn moves the bristles 610 to clean the impurities on the outer wall of the heat sink 4. While the connecting bar 602 is sliding, the second spring 608 is squeezed and the limiting pin 607 slides inside the limiting hole 609. When the cleaning is completed, the actuating pin 606 is released, and the elastic force of the second spring 608 causes the connecting bar 602 to reset.
[0037] It should be noted that in this paper, relational terms such as first and second are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations.
Claims
1. An easy-to-assemble intercooler, comprising an intercooler body (1), wherein the top of the intercooler body (1) is provided with a first liquid inlet pipe (2) and a second liquid inlet pipe (3), and a heat dissipation shell (4) is provided inside the intercooler body (1), characterized in that: The intercooler body (1) is provided with a quick-installation assembly (5) inside, and a cleaning assembly (6) is provided on the outer wall of the intercooler body (1); The quick-install assembly (5) includes grooves (501) symmetrically opened on the outer wall of the intercooler body (1). The inner side of the groove (501) is slidably connected to the outer wall of the heat sink housing (4). A locking hole (502) is opened on the inner side of the groove (501). A locking block (503) is slidably connected inside the locking hole (502). A slide rod (504) is fixedly connected to the outer wall of the locking block (503). A first spring (505) is sleeved on the outer wall of the slide rod (504). An unlocking block (506) is fixedly connected to the end of the slide rod (504) away from the locking block (503). The cleaning component (6) includes a limiting frame (601) fixedly connected to the outer wall of the intercooler body (1), a connecting strip (602) slidably connected inside the limiting frame (601), a lifting groove (603) provided on the outer wall of the intercooler body (1), one end of the connecting strip (602) away from the limiting frame (601) slidably connected to the inside of the lifting groove (603) and extending into the inside of the intercooler body (1), and a cleaning plate (6) fixedly connected to the outer wall of the connecting strip (602). 04), the outer wall of the limiting frame (601) is provided with an adjustment groove (605), the outer wall of the connecting strip (602) is fixedly connected with a toggle post (606), the outer wall of the toggle post (606) is slidably connected to the inner side of the adjustment groove (605), the bottom of the connecting strip (602) is fixedly connected with a limiting post (607), the outer wall of the limiting post (607) is sleeved with a second spring (608), and the limiting frame (601) is provided with a limiting hole (609).
2. The intercooler for easy assembly according to claim 1, characterized in that: One end of the first spring (505) is fixedly connected to the inside of the locking hole (502), and the other end of the first spring (505) is fixedly connected to the outer wall of the slide rod (504).
3. The easy-to-assemble intercooler according to claim 1, characterized in that: The card block (503) is trapezoidal in shape, and the outer wall of the card block (503) is in contact with the outer wall of the heat dissipation housing (4).
4. The easy-to-assemble intercooler according to claim 1, characterized in that: The outer wall of the cleaning plate (604) is fixedly connected with a number of bristles (610) at equal intervals, and the contact end of the bristles (610) abuts against the outer wall of the heat dissipation shell (4).
5. The easy-to-assemble intercooler according to claim 1, characterized in that: One end of the second spring (608) is fixedly connected to the bottom of the connecting bar (602), and the other end of the second spring (608) is fixedly connected to the inside of the limiting frame (601).
6. The intercooler for easy assembly according to claim 5, characterized in that: The connecting strip (602) is L-shaped, and the outer wall of the limiting post (607) is slidably connected to the inside of the limiting hole (609).