High-efficiency energy-saving waterless scale heat exchanger unit

By installing an ultrasonic generator at the top of the heat exchanger unit, the problem of scale deposition is solved by using high-frequency ultrasonic vibration to break up air bubbles and particles in the water, thus achieving high efficiency and energy saving.

CN224285638UActive Publication Date: 2026-05-26JINAN BAICHENG WATER SUPPLY & HEAT EXCHANGE EQUIP CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JINAN BAICHENG WATER SUPPLY & HEAT EXCHANGE EQUIP CO LTD
Filing Date
2025-05-24
Publication Date
2026-05-26

AI Technical Summary

Technical Problem

Existing heat exchange units are prone to scale buildup after prolonged use, which affects their subsequent operation.

Method used

An ultrasonic generator is installed at the top of the heat exchange unit. High-frequency ultrasonic waves vibrate and break up bubbles, particles, and scale in the water, dispersing minerals into small particles and preventing scale buildup.

Benefits of technology

It achieves high efficiency and energy saving, avoids tedious cleaning processes, and improves the utilization efficiency of heat exchange units.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224285638U_ABST
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Abstract

This utility model belongs to the technical field of heat exchanger units, and in particular, it is a high-efficiency, energy-saving, scale-free heat exchanger unit. Addressing the problem that existing heat exchanger units easily accumulate scale after prolonged use, affecting subsequent operation, the following solution is proposed: It includes a base and an ultrasonic generator; a heat exchanger unit fixedly connected to the top of the base; and a support plate fixedly connected to the left side of the heat exchanger unit. In this utility model: the ultrasonic generator is placed on top of the heat exchanger unit, contacting the contact plate and the L-shaped plate. It operates via an electric actuator and is fixed by a positioning plate. The ultrasonic generator uses high-frequency ultrasonic waves to vibrate and break up bubbles, particles, and scale in the water, dispersing minerals into small particles and preventing scale deposition. Direct operation via the ultrasonic generator avoids tedious cleaning processes, achieving high efficiency and energy saving.
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Description

Technical Field

[0001] This utility model relates to the field of heat exchanger technology, and in particular to a high-efficiency, energy-saving, scale-free heat exchanger. Background Technology

[0002] In existing technologies, heat exchange units are high-efficiency energy conversion devices, mainly used to transfer heat energy between two different fluids. They consist of a heat exchanger, temperature control valve assembly, steam trap assembly (when the heat medium is steam), circulating pump, electrical control cabinet, base, piping, valves, instruments, etc., and can be equipped with expansion tanks, water treatment equipment, pump frequency converters, remote communication control, etc., depending on specific needs, to improve the system's intelligence and efficiency. However, in existing technologies, scale easily forms inside heat exchange units after prolonged use, affecting subsequent operation.

[0003] Therefore, this application proposes a high-efficiency, energy-saving, scale-free heat exchanger unit to solve the above problems. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings of existing heat exchange units, such as the tendency for scale to form inside after prolonged use, which affects subsequent operation, and to propose a highly efficient, energy-saving, scale-free heat exchange unit.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] High-efficiency, energy-saving, scale-free heat exchange unit, including base and ultrasonic machine;

[0007] A heat exchange unit, which is fixedly connected to the top of the base;

[0008] A support plate, which is fixedly connected to the left side of the heat exchanger unit;

[0009] A contact plate is fixedly connected to the top of the heat exchange unit and makes movable contact with the ultrasonic machine.

[0010] A positioning plate is slidably connected to the top of the heat exchanger unit, and the positioning plate is in active contact with the ultrasonic machine.

[0011] The positioning mechanism includes a control plate, a movable plate, and a connecting plate. The control plate is slidably connected to the top of the support plate, the movable plate is slidably connected to the front side of the heat exchanger unit, and the connecting plate is rotatably connected to the top of the movable plate, with the top of the connecting plate rotatably connected to the right side of the positioning plate.

[0012] In a preferred embodiment of this utility model, two L-shaped plates are fixedly connected to the top of the contact plate, and both L-shaped plates are in movable contact with the top of the ultrasonic machine.

[0013] In a preferred embodiment of this utility model, a hollow plate is slidably connected to the top of the heat exchange unit, and a vertical plate is slidably connected inside the hollow plate, with the vertical plate in active contact with the right side of the heat exchange unit.

[0014] In a preferred embodiment of this utility model, an electric actuator is fixedly connected to the top of the bearing plate, and the output end of the electric actuator is fixedly connected to the right side of the control plate. A control wheel is rotatably connected to the rear side of the control plate. The top of the movable plate is an inclined surface, and the inclined surface of the movable plate is in movable contact with the control wheel.

[0015] In a preferred embodiment of this utility model, a push plate is rotatably connected to the top of the positioning plate, and the right side of the push plate is rotatably connected to the top of the hollow plate.

[0016] As a preferred embodiment of this utility model, the heat exchanger unit is fixedly connected to the left side with an inlet pipe, and the heat exchanger unit is provided with an outlet pipe on the right side.

[0017] Beneficial effects:

[0018] 1. By placing the ultrasonic machine on top of the heat exchange unit, with the ultrasonic machine in contact with the contact plate and the L-shaped plate, and the output end of the ultrasonic machine extending into the heat exchange unit, the electric actuator is controlled to work. The output end of the electric actuator can push the control plate to move to the left. When the control plate moves, the control plate can drive the control wheel to contact the inclined surface of the movable plate, thereby controlling the movable plate to descend.

[0019] 2. The movable plate descends, which can pull the connecting plate to move. At this time, the movement of the connecting plate can control the positioning plate to move backward. The positioning plate can contact the left side of the ultrasonic machine and push the push plate to move. When the push plate moves, it can push the hollow plate to move to the right. As the hollow plate moves, it can drive the vertical plate to move. At this time, the vertical plate can contact the right side of the heat exchange unit, thereby restricting the movement of the positioning plate and realizing the rapid assembly of the ultrasonic machine.

[0020] 3. It works by using an ultrasonic machine, which uses high-frequency ultrasonic waves to vibrate and break up bubbles, particles and scale in the water, dispersing minerals in the water into small particles, preventing scale buildup. It works directly through the ultrasonic machine, avoiding a tedious cleaning process and achieving high efficiency and energy saving.

[0021] In this invention, the ultrasonic generator is placed on top of the heat exchange unit and contacts the contact plate and L-shaped plate. It operates via an electric actuator and can be fixed by a positioning plate. The ultrasonic generator uses high-frequency ultrasonic waves to vibrate and break up bubbles, particles, and scale in the water, dispersing minerals into small particles and preventing scale buildup. It operates directly through the ultrasonic generator, avoiding tedious cleaning processes and achieving high efficiency and energy saving. Attached Figure Description

[0022] Figure 1 This is a three-dimensional structural diagram of the ultrasonic machine in its connected state according to this utility model;

[0023] Figure 2 This is a three-dimensional view of the rear side of the present invention;

[0024] Figure 3 This is a three-dimensional structural diagram of the positioning plate, push plate, hollow plate, and vertical plate of this utility model;

[0025] Figure 4 This is an enlarged view of structure A of this utility model.

[0026] In the diagram: 1. Base; 2. Heat exchanger unit; 3. Support plate; 4. Electric actuator; 5. Control panel; 6. Movable plate; 7. Connecting plate; 8. Positioning plate; 9. Push plate; 10. Hollow plate; 11. Vertical plate; 12. Contact plate; 13. L-shaped plate; 14. Ultrasonic machine; 15. Inlet pipe; 16. Outlet pipe. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0028] Example

[0029] Reference Figures 1-4 High-efficiency, energy-saving, scale-free heat exchange unit, including base 1 and ultrasonic machine 14;

[0030] Heat exchanger unit 2 is fixedly connected to the top of base 1;

[0031] The support plate 3 is fixedly connected to the left side of the heat exchanger unit 2;

[0032] Contact plate 12 is fixedly connected to the top of heat exchange unit 2, and contact plate 12 is in active contact with ultrasonic machine 14.

[0033] Positioning plate 8 is slidably connected to the top of heat exchanger unit 2, and positioning plate 8 is in active contact with ultrasonic machine 14.

[0034] The positioning mechanism includes a control plate 5, a movable plate 6, and a connecting plate 7. The control plate 5 is slidably connected to the top of the bearing plate 3, the movable plate 6 is slidably connected to the front side of the heat exchanger unit 2, and the connecting plate 7 is rotatably connected to the top of the movable plate 6, and the top of the connecting plate 7 is rotatably connected to the right side of the positioning plate 8.

[0035] With the above structure, by setting the contact plate 12, the contact plate 12 can make contact with the ultrasonic machine 14 and cooperate with the positioning plate 8 to help fix the ultrasonic machine 14.

[0036] As a preferred embodiment of this utility model, two L-shaped plates 13 are fixedly connected to the top of the contact plate 12, and both L-shaped plates 13 are in movable contact with the top of the ultrasonic machine 14. By setting the L-shaped plates 13, the L-shaped plates 13 contact the top of the ultrasonic machine 14, which further assists in the installation.

[0037] As a preferred embodiment of this utility model, a hollow plate 10 is slidably connected to the top of the heat exchanger unit 2, and a vertical plate 11 is slidably connected inside the hollow plate 10. The vertical plate 11 is in active contact with the right side of the heat exchanger unit 2. When the hollow plate 10 moves, the hollow plate 10 can drive the vertical plate 11 to move. The contact between the vertical plate 11 and the right side of the heat exchanger unit 2 can restrict the movement of the positioning plate 8.

[0038] As a preferred embodiment of this utility model, an electric push rod 4 is fixedly connected to the top of the bearing plate 3, and the output end of the electric push rod 4 is fixedly connected to the right side of the control plate 5. A control wheel is rotatably connected to the rear side of the control plate 5. The top of the movable plate 6 is an inclined surface, and the inclined surface of the movable plate 6 is in contact with the control wheel. By setting the electric push rod 4, the electric push rod 4 can push the control plate 5 to move. At this time, the control plate 5 drives the control wheel to contact the inclined surface of the movable plate 6, controlling the movable plate 6 to descend.

[0039] As a preferred embodiment of this utility model, the top of the positioning plate 8 is rotatably connected to the push plate 9, and the right side of the push plate 9 is rotatably connected to the top of the hollow plate 10. When the positioning plate 8 moves, the positioning plate 8 can push the push plate 9 to move, thereby controlling the hollow plate 10 to move.

[0040] As a preferred embodiment of this utility model, a water inlet pipe 15 is fixedly connected to the left side of the heat exchange unit 2, and a water outlet pipe 16 is provided on the right side of the heat exchange unit 2. By setting the water inlet pipe 15 and the water outlet pipe 16, the heat exchange effect is controlled.

[0041] It should be noted that the specific model of heat exchanger unit 2 and electric actuator 4 should be selected by those skilled in the art. Furthermore, the above information regarding heat exchanger unit 2 and electric actuator 4 is existing technology and will not be elaborated upon in this solution.

[0042] The working principle of this utility model is as follows: In actual operation, the ultrasonic generator 14 is placed on top of the heat exchanger unit 2, and the ultrasonic generator 14 contacts the contact plate 12 and the L-shaped plate 13. The output end of the ultrasonic generator 14 extends into the heat exchanger unit 2. At this time, the electric push rod 4 is controlled to work. The output end of the electric push rod 4 can push the control plate 5 to move to the left. When the control plate 5 moves, it can drive the control wheel to contact the inclined surface of the movable plate 6, thereby controlling the movable plate 6 to descend. At this time, the descent of the movable plate 6 can pull the connecting plate 7 to move. The movement of the connecting plate 7 can control the positioning plate 8 to move backward. The movement of the positioning plate 8 can contact the ultrasonic generator 14. 4. Contact is made on the left side, and the push plate 9 is pushed to move. When the push plate 9 moves, it can push the hollow plate 10 to the right. As the hollow plate 10 moves, it can drive the vertical plate 11 to move. At this time, the vertical plate 11 can contact the right side of the heat exchange unit 2, thereby restricting the movement of the positioning plate 8 and realizing the rapid assembly of the ultrasonic machine 14. At this time, the ultrasonic machine 14 works, using high-frequency ultrasonic waves to vibrate and break up bubbles, particles and scale in the water, dispersing the minerals in the water into small particles, avoiding scale deposition. The ultrasonic machine 14 works directly, avoiding the tedious cleaning process and achieving high efficiency and energy saving.

[0043] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A high-efficiency, energy-saving, scale-free heat exchanger unit, characterized in that: include Base (1) and ultrasonic machine (14); Heat exchange unit (2), which is fixedly connected to the top of base (1); The support plate (3) is fixedly connected to the left side of the heat exchanger unit (2); Contact plate (12), which is fixedly connected to the top of heat exchange unit (2) and is in contact with ultrasonic machine (14); Positioning plate (8), which is slidably connected to the top of heat exchanger unit (2) and in active contact with ultrasonic machine (14); The positioning mechanism includes a control plate (5), a movable plate (6) and a connecting plate (7). The control plate (5) is slidably connected to the top of the bearing plate (3). The movable plate (6) is slidably connected to the front side of the heat exchanger unit (2). The connecting plate (7) is rotatably connected to the top of the movable plate (6), and the top of the connecting plate (7) is rotatably connected to the right side of the positioning plate (8).

2. The high-efficiency, energy-saving, scale-free heat exchanger unit according to claim 1, characterized in that, The top of the contact plate (12) is fixedly connected to two L-shaped plates (13), and both L-shaped plates (13) are in contact with the top of the ultrasonic machine (14).

3. The high-efficiency, energy-saving, scale-free heat exchanger unit according to claim 1, characterized in that, The heat exchanger unit (2) is slidably connected to a hollow plate (10) at the top, and a vertical plate (11) is slidably connected inside the hollow plate (10). The vertical plate (11) is in active contact with the right side of the heat exchanger unit (2).

4. The high-efficiency, energy-saving, scale-free heat exchanger unit according to claim 1, characterized in that, The top of the bearing plate (3) is fixedly connected to an electric push rod (4), and the output end of the electric push rod (4) is fixedly connected to the right side of the control plate (5). The rear side of the control plate (5) is rotatably connected to a control wheel. The top of the movable plate (6) is an inclined surface, and the inclined surface of the movable plate (6) is in contact with the control wheel.

5. The high-efficiency, energy-saving, scale-free heat exchanger unit according to claim 3, characterized in that, The top of the positioning plate (8) is rotatably connected to a push plate (9), and the right side of the push plate (9) is rotatably connected to the top of the hollow plate (10).

6. The high-efficiency, energy-saving, scale-free heat exchanger unit according to claim 1, characterized in that, The heat exchanger unit (2) is fixedly connected to the left side of the water inlet pipe (15) and the heat exchanger unit (2) is provided with the right side of the water outlet pipe (16).