A hot pressing device for plastic granules for infrared analysis and X-ray fluorescence detection
By using an automatic leveling technology with a plastic granule support ring and a vibration-driven motor, combined with the compaction and cooling functions of a lifting-driven hydraulic cylinder and heating plates, the problems of cumbersome operation and sample waste in existing devices are solved. This achieves uniform compaction and rapid cooling of plastic granules, improving convenience and efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- CHEM MINERALS & METALLIC MATERIALS INSPECTION CENT OF TIANJIN ENTRY EXIT INSPECTION & QUARANTINE BUREAU
- Filing Date
- 2025-05-29
- Publication Date
- 2026-05-26
AI Technical Summary
Existing infrared analysis and X-ray fluorescence detection plastic particle hot pressing devices are cumbersome to operate when adding powder samples, affecting ease of use and causing sample waste.
The plastic granule support ring and vibration drive motor are used for automatic leveling. Combined with lifting drive hydraulic cylinder and heating plate, the plastic granules are automatically leveled and compacted. The split design of the plastic granule support ring makes it easy to remove the sample, and a bottom cooling tank is set for rapid cooling.
It achieves uniform compaction and rapid cooling of plastic granules, improves operational convenience, and reduces sample waste and sample preparation time.
Smart Images

Figure CN224286480U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of hot pressing of plastic granules, and more particularly to a hot pressing device for plastic granules used for infrared analysis and X-ray fluorescence detection. Background Technology
[0002] The existing patent (publication number: CN106501047A) proposes a hot pressing device for plastic particles for infrared analysis and X-ray fluorescence detection, including the following steps: (1) placing an XRF Mylar membrane on the working tray, and then placing a plastic ring on the XRF Mylar membrane so that the working tray completely supports the plastic ring; (2) adding powder sample into the plastic ring, scraping and compacting it so that the powder is flush with the opening of the plastic ring, and obtaining the product to be made; (3) placing the product to be made on the pressing machine for pressing, removing the working tray after molding, and sealing the side of the sample that is in direct contact with the air with transparent tape. However, the "adding powder sample into the plastic ring, scraping and compacting" of this device requires manual scraping after the sample is placed in, which is cumbersome and affects the ease of use, and also causes some sample waste. Summary of the Invention
[0003] This invention addresses the aforementioned shortcomings of existing technologies by providing a plastic particle hot pressing device for infrared analysis and X-ray fluorescence detection. During the hot pressing process, plastic particles are placed inside a plastic particle support ring, completing the sample preparation. The device automatically flattens the plastic particles before compaction, resulting in a more uniform and convenient sample preparation that avoids sample waste.
[0004] The objective of this utility model is achieved through the following technical solution:
[0005] A plastic granule hot pressing device for infrared analysis and X-ray fluorescence detection includes a main support base, a plastic granule carrying ring, a plastic granule carrying seat, a hot pressing block, a sealing cover, a lifting drive hydraulic cylinder, locking screws, a vibration drive motor, a vibration eccentric block, a heating element, a coolant supply pipe, and a return spring. The main support base has an auxiliary support claw on one side and a lower lifting cylinder connecting platform on the other side. Hot pressing block positioning rods are located on both sides of the main support base. A carrying seat support ring is located at the top of the main support base. The plastic granule carrying seat is placed on the carrying seat support ring and slides on the upper surface of the carrying seat support ring. A motor is located at the bottom of the plastic granule carrying seat. The mounting platform and motor mounting platform are located inside the support ring of the bearing seat. Multiple sets of return springs are installed between the inner wall of the support ring and the motor mounting platform. These return springs are evenly arranged around the motor mounting platform. One end of each return spring is fixedly connected to the motor mounting platform, and the other end is fixedly connected to the inner wall of the support ring. The vibration drive motor is inserted into and fixed inside the motor mounting platform. The drive shaft of the vibration drive motor is fixedly connected to the vibration eccentric block. The side of the plastic granule bearing seat has auxiliary bearing grooves. Multiple sets of auxiliary bearing grooves are evenly arranged around the central axis of the plastic granule bearing seat. The plastic granule bearing ring is adapted to the plastic granule bearing seat and is connected to the plastic granule bearing seat.
[0006] The plastic granule bearing ring is fitted around the outside of the plastic granule bearing seat. The bottom of the plastic granule bearing ring has an auxiliary bearing block. Multiple sets of auxiliary bearing blocks are evenly arranged around the central axis of the plastic granule bearing ring. The auxiliary bearing blocks are adapted to the auxiliary bearing grooves and connected to them. The auxiliary bearing blocks are inserted into the auxiliary bearing grooves, and their top planes coincide with the top plane of the plastic granule bearing seat. The side of the plastic granule bearing ring has a screw mounting platform, which is threadedly connected to a locking screw. The locking screw is pressed against the side of the plastic granule bearing seat. A hot-pressing block is provided at the top of the plastic granule bearing ring, adapting to it. The hot-pressing block has positioning grooves on both sides, which are adapted to positioning rods. The positioning rods connect to the positioning grooves, which slide outside the positioning rods. An upper lifting cylinder connecting platform is located on the side of the hot-pressing block corresponding to the lower lifting cylinder connecting platform.
[0007] 1. In the hot pressing sample preparation of plastic granules for infrared analysis and X-ray fluorescence detection, the plastic granules are placed inside the plastic granule support ring. The vibration drive motor is started, which drives the plastic granule support ring and the plastic granule support seat to vibrate, gradually flattening the plastic granules inside the support ring. After the plastic granules are flattened, the vibration drive motor is stopped, and the lifting drive hydraulic cylinder is started to press the hot pressing block down into the plastic granule support ring. Then, the heating plate is activated, and the plastic granules are heated. After a certain period of time, the plastic granule sample preparation is completed. Overall, the plastic granules can be automatically flattened before compaction, making the compacted plastic granule sample more uniform, more convenient to use, and without wasting samples.
[0008] 2. The hot pressing block of this utility model is equipped with a bottom cooling tank. After the plastic particles are hot-pressed, the coolant flows in from the coolant supply pipe. After the coolant passes through the bottom cooling tank, it cools the plastic particle sample, allowing the operator to remove the plastic particle sample more quickly and reducing the overall time of the sample preparation operation.
[0009] 3. The plastic particle support ring and plastic particle support base of this utility model adopt a split design, which allows the operator to loosen the locking screw and remove the plastic particle support ring when taking out the plastic particle sample. At this time, only the auxiliary support block supports the plastic particle sample, which makes it convenient for the operator to take out the plastic particle sample and increases the convenience of the sample preparation process.
[0010] 4. The plastic granule support ring of this utility model has a chamfer at the top. After the plastic granule support ring completes the vibration and leveling operation, even if the position of the plastic granule support ring and the hot pressing block is not completely corresponding, the chamfer of the plastic granule support ring can guide the hot pressing block and the plastic granule support ring to connect correctly, reducing the probability of abnormal connection between the plastic granule support ring and the hot pressing block, and increasing the stability of the sample preparation process. Attached Figure Description
[0011] Figure 1 This is a schematic diagram of the structure of a hot pressing device for plastic particles used in infrared analysis and X-ray fluorescence detection according to the present invention.
[0012] Figure 2 This is an internal structural diagram of a plastic particle hot pressing device for infrared analysis and X-ray fluorescence detection as described in this utility model.
[0013] Figure 3 This is a side cross-sectional view of a plastic particle hot pressing device for infrared analysis and X-ray fluorescence detection according to the present invention.
[0014] Figure 4 This is an exploded isometric view of a plastic particle hot pressing device for infrared analysis and X-ray fluorescence detection as described in this utility model.
[0015] Figure 5 This is an exploded view from below of a plastic particle hot pressing device for infrared analysis and X-ray fluorescence detection, as described in this utility model.
[0016] Figure 6 This is a schematic diagram of the main support base structure described in this utility model.
[0017] Figure 7 This is a schematic diagram of the plastic particle support structure described in this utility model.
[0018] Figure 8 This is a schematic diagram of the plastic particle bearing ring structure described in this utility model.
[0019] Figure 9 This is a schematic diagram of the hot press block described in this utility model. Detailed Implementation
[0020] The present invention will be further described in detail below with reference to the accompanying drawings and embodiments:
[0021] Example 1:
[0022] A plastic granule hot pressing device for infrared analysis and X-ray fluorescence detection includes a main support base 1, a plastic granule carrying ring 3, a plastic granule carrying seat 4, a hot pressing block 5, a sealing cover 6, a lifting drive hydraulic cylinder 10, a locking screw 12, a vibration drive motor 16, a vibration eccentric block 17, a heating plate 22, a coolant supply pipe 25, and a return spring 26. The main support base 1 has an auxiliary support claw 13 on one side and a lower lifting cylinder connecting platform 9 on the other side. Hot pressing block positioning rods 2 are located on both sides of the main support base 1. A carrying seat support ring 14 is located at the top of the main support base 1. The plastic granule carrying seat 4 is placed on the carrying seat support ring 14 and slides on the upper surface of the carrying seat support ring 14. A motor mounting platform 15 is located at the bottom of the plastic granule carrying seat 4, inside the carrying seat support ring 14. Multiple sets of return springs 26 are arranged between the inner wall of the carrying seat support ring 14 and the motor mounting platform 15. The return springs 26 are evenly arranged around the motor mounting platform 15. One end of the return spring 26 is fixedly connected to the motor mounting platform 15, and the other end is fixedly connected to the inner wall of the support ring 14 of the bearing seat. The vibration drive motor 16 is inserted into the motor mounting platform 15 and fixed. The transmission shaft of the vibration drive motor 16 is fixedly connected to the vibration eccentric block 17. The side of the plastic particle bearing seat 4 has auxiliary bearing grooves 19. Multiple sets of auxiliary bearing grooves 19 are evenly arranged around the central axis of the plastic particle bearing seat 4. The plastic particle bearing ring 3 is adapted to the plastic particle bearing seat 4 and is connected to the plastic particle bearing seat 4. The plastic particle bearing ring 3 and the plastic particle bearing seat 4 adopt a split design, so that when the operator takes out the plastic particle sample, the operator can loosen the locking screw 12 and remove the plastic particle bearing ring 3. At this time, only the auxiliary bearing block 18 supports the plastic particle sample. The operator can easily take out the plastic particle sample, which increases the convenience of the sample preparation process.
[0023] Example 2:
[0024] The plastic particle support ring 3 of this invention is fitted outside the plastic particle support seat 4. During the hot pressing of plastic particles for infrared analysis and X-ray fluorescence detection, the plastic particles are placed inside the plastic particle support ring 3. The vibration drive motor 16 is activated, causing the plastic particle support ring 3 and the plastic particle support seat 4 to vibrate, gradually flattening the plastic particle pile inside the plastic particle support ring 3. After the plastic particles are flattened, the vibration drive motor 16 is stopped, and the lifting drive hydraulic cylinder 10 is activated to press down the hot pressing block 5, pressing it into the plastic particle support ring 3. Then, the heating plate 22 is activated, heating the plastic particles. After a certain time, the plastic particle sample preparation is complete. Overall, the plastic particles can be automatically flattened before compaction, resulting in more uniform and convenient sample preparation without sample waste. The bottom of the plastic particle support ring 3 has auxiliary support blocks 18, with multiple sets of auxiliary support blocks 18 evenly arranged around the central axis of the plastic particle support ring 3. The auxiliary support blocks 18 are adapted to the auxiliary support grooves 19 and connected to the auxiliary support grooves 19. Inserted into the auxiliary support groove 19, the top plane of the auxiliary support block 18 coincides with the top plane of the plastic granule support seat 4. The side of the plastic granule support ring 3 has a screw mounting platform 11, which is threadedly connected to a locking screw 12. The locking screw 12 is pressed against the side of the plastic granule support seat 4. A heat pressing block 5 is provided on the top of the plastic granule support ring 3. A chamfer is provided on the top of the plastic granule support ring 3 so that even if the position of the plastic granule support ring 3 and the heat pressing block 5 are not completely corresponding after the plastic granule support ring 3 completes the vibration and leveling operation, the plastic granule support ring... The chamfer on the 3-piece platen can also guide the hot press block 5 to connect correctly with the plastic particle support ring 3, reducing the probability of abnormal connection between the plastic particle support ring 3 and the hot press block 5, and increasing the stability of the sample preparation process. The hot press block 5 is compatible with the plastic particle support ring 3. The hot press block 5 has hot press block positioning grooves 7 on both sides. The hot press block positioning grooves 7 are compatible with the hot press block positioning rod 2. The hot press block positioning rod 2 is connected to the hot press block positioning grooves 7. The hot press block positioning grooves 7 slide on the outside of the hot press block positioning rod 2. The hot press block 5 has an upper lifting cylinder connecting platform 8 on the side corresponding to the lower lifting cylinder connecting platform 9.
[0025] Example 3:
[0026] The lifting drive hydraulic cylinder 10 of this utility model is fixedly connected to the lower lifting cylinder connecting platform 9 at its bottom. The telescopic rod of the lifting drive hydraulic cylinder 10 is fixedly connected to the upper lifting cylinder connecting platform 8. The hot pressing block 5 has a bottom cooling tank 20 inside. After the plastic particles are hot-pressed, the coolant flows in from the coolant supply pipe 25. After the coolant passes through the bottom cooling tank 20, it cools the plastic particle sample, allowing the operator to remove the plastic particle sample more quickly and reducing the overall sample preparation time. The bottom cooling tank 20 has a cooling ring groove 21 at its top. The hot pressing block 5 has a cooling pipe mounting platform 24 at its top. The cooling pipe mounting platform 24 is connected to the cooling ring groove 21. One end of the coolant supply pipe 25 is inserted into the cooling pipe mounting platform 24, and the other end of the coolant supply pipe 25 is connected to the coolant circulation device. The heating element 22 is adapted to the hot pressing block 5.
[0027] Example 4:
[0028] The heating element 22 of this utility model is connected to the hot pressing block 5. The heating element 22 is inserted into the hot pressing block 5. The top of the heating element 22 has a heating element connecting tube 23. The end of the heating element connecting tube 23 is connected to a heating mechanism. The sealing cover 6 is adapted to the hot pressing block 5. The sealing cover 6 is connected to the hot pressing block 5 and is inserted into the hot pressing block 5.
[0029] Example 5:
[0030] The sealing cover 6 of this utility model is pressed against the upper part of the heating element 22. The sealing cover 6 has heating tube clearance grooves 27 on both sides. The heating tube clearance grooves 27 are adapted to the heating element connecting tube 23. The heating tube clearance grooves 27 are connected to the heating element connecting tube 23 and are sleeved on the outside of the heating element connecting tube 23.
[0031] Example 6:
[0032] The installation steps of this utility model are as follows: Place the plastic granule carrier 4 on the upper part of the carrier support ring 14 of the main support base 1; arrange the return springs 26 in a ring around the motor mounting platform 15; fix one end of the return springs 26 to the motor mounting platform 15 of the plastic granule carrier 4; fix the other end of the return springs 26 to the carrier support ring 14 of the main support base 1; insert the vibration drive motor 16 into the motor mounting platform 15 of the plastic granule carrier 4 and fix it; fix the transmission shaft of the vibration drive motor 16 to the vibration eccentric block 17; put the plastic granule carrier ring 3 on the outside of the plastic granule carrier 4, so that the auxiliary carrier block 18 of the plastic granule carrier ring 3 is inserted into the auxiliary carrier groove 19 of the plastic granule carrier 4; thread the locking screw 12 to the screw mounting platform 11 of the plastic granule carrier ring 3, so that the locking screw 12 is pressed into the plastic granule carrier 4. On the side of the plastic granule support 4, the hot pressing block 5 with its hot pressing block positioning groove 7 is fitted onto the outside of the hot pressing block positioning rod 2 of the main support base 1. The bottom of the lifting drive hydraulic cylinder 10 is fixedly connected to the lower lifting cylinder connecting platform 9 of the main support base 1. The top of the telescopic rod of the lifting drive hydraulic cylinder 10 is fixedly connected to the upper lifting cylinder connecting platform 8 of the hot pressing block 5. One end of the coolant supply pipe 25 is inserted into the cooling pipe mounting platform 24 of the hot pressing block 5 and fixed. The other end of the coolant supply pipe 25 is connected to the coolant circulation mechanism. The heating element 22 is inserted into the hot pressing block 5 and fixed. The end of the heating element connecting pipe 23 of the heating element 22 is connected to the heating mechanism. The sealing cover 6 is inserted into the hot pressing block 5, so that the sealing cover 6 is pressed against the upper part of the heating element 22. The heating pipe clearance groove 27 of the sealing cover 6 is fitted onto the outside of the heating element connecting pipe 23 of the heating element 22. The installation of this device is complete.
[0033] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.
Claims
1. A hot pressing device for plastic granules for infrared analysis and X-ray fluorescence detection, characterized in that: The system includes a main support base (1), a plastic particle bearing ring (3), a plastic particle bearing seat (4), a hot press block (5), a sealing cover (6), a lifting drive hydraulic cylinder (10), and a heating element (22). The main support base (1) has an auxiliary support claw (13) on one side and a lower lifting cylinder connecting platform (9) on the other side. The main support base (1) has hot press block positioning rods (2) on both sides. The main support base (1) has a bearing seat support ring (14) at the top. The plastic particle bearing seat (4) is placed on the bearing seat support ring (14) and slides on the upper surface of the bearing seat support ring (14). The plastic particle bearing seat (4) has a motor mounting platform (15) at the bottom. The motor mounting platform (15) is located inside the bearing seat support ring (14). Multiple sets of return springs (26) are arranged between the inner wall of the bearing seat support ring (14) and the motor mounting platform (15). The multiple sets of return springs (26) are evenly arranged around the motor mounting platform (15).
2. The hot pressing device for plastic granules for infrared analysis and X-ray fluorescence detection according to claim 1, characterized in that: One end of the reset spring (26) is fixedly connected to the motor mounting platform (15), and the other end of the reset spring (26) is fixedly connected to the inner wall of the support ring (14) of the bearing seat. The vibration drive motor (16) is inserted into the motor mounting platform (15) and fixed. The transmission shaft of the vibration drive motor (16) is fixedly connected to the vibration eccentric block (17). The side of the plastic particle bearing seat (4) has an auxiliary bearing groove (19). Multiple sets of auxiliary bearing grooves (19) are evenly arranged around the central axis of the plastic particle bearing seat (4). The plastic particle bearing ring (3) is adapted to the plastic particle bearing seat (4). The plastic particle bearing ring (3) is connected to the plastic particle bearing seat (4).
3. The hot pressing device for plastic granules for infrared analysis and X-ray fluorescence detection according to claim 2, characterized in that: The plastic particle support ring (3) is fitted around the outside of the plastic particle support seat (4). The bottom of the plastic particle support ring (3) has an auxiliary support block (18). Multiple sets of auxiliary support blocks (18) are evenly arranged around the central axis of the plastic particle support ring (3). The auxiliary support blocks (18) are adapted to the auxiliary support groove (19). The auxiliary support blocks (18) are connected to the auxiliary support groove (19). The auxiliary support blocks (18) are inserted into the auxiliary support groove (19). The top plane of the auxiliary support blocks (18) coincides with the top plane of the plastic particle support seat (4). The side of the plastic particle support ring (3) has a screw mounting platform (11). The screws are mounted on the platform. The mounting platform (11) is threadedly connected to the locking screw (12). The locking screw (12) is pressed against the side of the plastic particle carrier (4). A hot pressing block (5) is provided on the top of the plastic particle carrier ring (3). The hot pressing block (5) is adapted to the plastic particle carrier ring (3). The hot pressing block (5) has a hot pressing block positioning groove (7) on both sides. The hot pressing block positioning groove (7) is adapted to the hot pressing block positioning rod (2). The hot pressing block positioning rod (2) is connected to the hot pressing block positioning groove (7). The hot pressing block positioning groove (7) slides on the outside of the hot pressing block positioning rod (2). The hot pressing block (5) has an upper lifting cylinder connecting platform (8) on the side corresponding to the lower lifting cylinder connecting platform (9).
4. The hot pressing device for plastic granules for infrared analysis and X-ray fluorescence detection according to claim 3, characterized in that: The lower lifting cylinder connecting platform (9) is fixedly connected to the bottom of the lifting driving hydraulic cylinder (10), and the telescopic rod of the lifting driving hydraulic cylinder (10) is fixedly connected to the upper lifting cylinder connecting platform (8). The hot pressing block (5) has a bottom cooling groove (20) inside, and a cooling ring groove (21) is provided at the top of the bottom cooling groove (20). The hot pressing block (5) has a cooling pipe mounting platform (24) at the top. The cooling pipe mounting platform (24) is connected to the cooling ring groove (21). One end of the coolant supply pipe (25) is inserted into the coolant mounting platform (24), and the other end of the coolant supply pipe (25) is connected to the coolant circulation device. The heating element (22) is adapted to the hot pressing block (5).
5. A hot pressing device for plastic granules for infrared analysis and X-ray fluorescence detection according to claim 1, characterized in that: The heating element (22) is connected to the hot press block (5). The heating element (22) is inserted into the hot press block (5). The top of the heating element (22) has a heating element connecting tube (23). The end of the heating element connecting tube (23) is connected to a heating mechanism. The sealing cover (6) is adapted to the hot press block (5). The sealing cover (6) is connected to the hot press block (5). The sealing cover (6) is inserted into the hot press block (5).
6. The hot pressing device for plastic granules for infrared analysis and X-ray fluorescence detection according to claim 1, characterized in that: The sealing cover (6) is pressed on the upper part of the heating element (22). The sealing cover (6) has heating tube clearance grooves (27) on both sides. The heating tube clearance grooves (27) are adapted to the heating element connecting tube (23). The heating tube clearance grooves (27) are connected to the heating element connecting tube (23). The heating tube clearance grooves (27) are sleeved on the outside of the heating element connecting tube (23).