An amorphous magnetic core winding device

Abstract

This application relates to the field of amorphous magnetic core production technology, and in particular to an amorphous magnetic core winding device, including a processing table. A base is fixedly connected to the top of the processing table, and a horizontal plate is fixedly connected to one side of the top of the base. The horizontal plate is vertically arranged on the base, and a winding assembly is provided on the horizontal plate. The winding assembly includes a drive shaft, on which a winding roller is mounted. A rotating shaft is rotatably connected to the horizontal plate, on which a guide roller is mounted. An adjustment assembly is provided on the horizontal plate, including a mounting base. A servo motor is mounted on the top of the mounting base, and a lead screw is rotatably connected to the bottom of the mounting base. A movable seat is movably mounted on the lead screw, and a tension roller is rotatably connected to the movable seat. This solution, by designing an adjustment assembly, can adjust the tension during the winding process of amorphous magnetic cores, thereby improving the winding effect and avoiding loose winding.

Description

Technical Field

[0001] This application relates to the field of amorphous magnetic core manufacturing technology, and in particular to an amorphous magnetic core winding device. Background Technology

[0002] Amorphous magnetic cores are ferromagnetic iron cores made of amorphous alloys with ferromagnetism. The metals or alloys used are crystalline materials, whose atoms are arranged in an orderly manner in three-dimensional space to form a periodic lattice structure. The magnetic core is made of soft magnetic materials with low coercivity and high permeability. Adding a magnetic core to a magnetic component can increase the inductance of the coil, etc.

[0003] Currently, a winding device is generally used to wind amorphous magnetic cores during production. However, in actual processing, it has been found that existing winding devices are inconvenient to adjust the winding tightness, making it easy for loosening to occur during winding, which affects the winding effect. Therefore, to solve the above problems, this application provides an amorphous magnetic core winding device. Utility Model Content

[0004] To address the problem that existing winding devices are inconvenient for adjusting the winding tension, this application provides an amorphous magnetic core winding device.

[0005] This application provides an amorphous magnetic core winding device, including a processing table, a base fixedly connected to the top of the processing table, a horizontal plate fixedly connected to one side of the top of the base, the horizontal plate being vertically arranged on the base, a winding assembly provided on the horizontal plate, the winding assembly including a drive shaft rotatably connected to the horizontal plate, a winding roller mounted on the drive shaft, a rotating shaft rotatably connected to the horizontal plate, a guide roller mounted on the rotating shaft, an adjustment assembly provided on the horizontal plate, the adjustment assembly including a mounting base, a servo motor mounted on the top of the mounting base, a lead screw rotatably connected to the bottom of the mounting base, a movable seat movably mounted on the lead screw, and a tension roller rotatably connected to the movable seat.

[0006] Preferably, a winding motor is fixedly connected to the rear side of the processing table, and the drive shaft is connected to the winding motor for transmission.

[0007] Preferably, the take-up roller, guide roller, and tension roller are all vertically arranged on the horizontal plate, and the tension roller is arranged between the take-up roller and the guide roller.

[0008] Preferably, the mounting base is fixedly connected to the top of the horizontal plate, and the lead screw is vertically arranged between the base and the mounting base.

[0009] Preferably, the servo motor is connected to a lead screw drive.

[0010] In summary, this application includes the following beneficial technical effects:

[0011] By designing an adjustment component, during the winding process of amorphous magnetic cores, a winding motor drives a drive shaft to rotate, which in turn drives a winding roller to wind the amorphous magnetic core, while a guide roller provides guidance. During subsequent adjustments, a servo motor controls a lead screw to rotate, causing the movable seat and tension roller to move up and down, thus adjusting the tightness of the wound amorphous magnetic core. Compared to existing technologies, this design allows for precise adjustment of the winding tightness, improving the winding effect and preventing loose winding. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the overall structure of the device in the embodiments of this application;

[0013] Figure 2 This is a side view of the device in the embodiments of this application;

[0014] Figure 3 This is a schematic diagram of the rear structure of the device in the embodiments of this application;

[0015] Figure 4 This is a schematic diagram of the structure of the adjustment component in the embodiments of this application.

[0016] Explanation of reference numerals in the attached drawings: 1. Processing table; 2. Base; 3. Horizontal plate; 4. Rewinding assembly; 5. Drive shaft; 6. Rewinding roller; 7. Rotary shaft; 8. Guide roller; 9. Rewinding motor; 10. Adjustment assembly; 11. Mounting seat; 12. Servo motor; 13. Lead screw; 14. Movable seat; 15. Tensioner roller. Detailed Implementation

[0017] The following is in conjunction with the appendix Figure 1 - Figure 4 This application will be described in further detail.

[0018] Example:

[0019] An amorphous magnetic core winding device is used for amorphous magnetic core winding processing, as described in the reference. Figure 1 - Figure 2The system includes a processing table 1, a base 2 fixedly connected to the top of the processing table 1, a horizontal plate 3 fixedly connected to one side of the top of the base 2, the horizontal plate 3 being vertically mounted on the base 2, a winding assembly 4 on the horizontal plate 3, the winding assembly 4 including a drive shaft 5, the drive shaft 5 being rotatably connected to the horizontal plate 3, a winding roller 6 mounted on the drive shaft 5, the winding roller 6 facilitating the winding of the amorphous magnetic core, a rotating shaft 7 rotatably connected to the horizontal plate 3, a guide roller 8 mounted on the rotating shaft 7, the guide roller 8 facilitating the guidance of the amorphous magnetic core during winding, a winding motor 9 fixedly connected to the rear side of the processing table 1, the drive shaft 5 being drively connected to the winding motor 9, enabling the winding motor 9 to drive the drive shaft 5 to rotate, and an adjustment assembly 10 on the horizontal plate 3, the adjustment assembly 10 facilitating the adjustment of the tightness of the amorphous magnetic core during winding, thereby improving the winding effect and preventing loose winding;

[0020] In use, the winding motor 9 drives the drive shaft 5 to rotate, which in turn drives the winding roller 6 to wind the amorphous magnetic core. During winding, the guide roller 8 guides the amorphous magnetic core so that it is wound onto the winding roller 6. At the same time, the adjustment component 10 allows for easy adjustment of the tightness of the amorphous magnetic core during winding, thereby improving the winding effect.

[0021] Reference Figure 3 - Figure 4 The adjustment assembly 10 includes a mounting base 11, which facilitates the installation of various components. The mounting base 11 is fixedly connected to the top of the horizontal plate 3. A servo motor 12 is mounted on the top of the mounting base 11, and a lead screw 13 is rotatably connected to the bottom of the mounting base 11. The lead screw 13 is vertically positioned between the base 2 and the mounting base 11. The servo motor 12 is driven by the lead screw 13, enabling the servo motor 12 to control the rotation of the lead screw 13. A movable seat 14 is movably mounted on the lead screw 13, allowing the movable seat 14 to reciprocate on the lead screw 13. The movable seat 14 is rotatably connected to... A tension roller 15 is provided to facilitate the adjustment of the tension of the amorphous magnetic core during winding. The take-up roller 6, guide roller 8, and tension roller 15 are all vertically arranged on the horizontal plate 3, with the tension roller 15 positioned between the take-up roller 6 and the guide roller 8. In the idle portion of this device, all the aforementioned electrical components, which refer to power elements, electrical components, and compatible controllers and power supplies, are connected via wires. For specific connection methods, refer to the working principle described below, where the electrical connections between the various electrical components are completed in sequence. The detailed connection methods are known in the art.

[0022] During winding, the end of the amorphous magnetic core is extended onto the take-up roller 6, allowing the amorphous magnetic core to bypass the guide roller 8 and the tension roller 15. During subsequent continuous winding, the lead screw 13 is rotated by the servo motor 12, which causes the movable seat 14 and the tension roller 15 to move up and down. When the tension roller 15 moves up, it will drive the amorphous magnetic core to move up, thereby tightening the wound amorphous magnetic core. When the tension roller 15 moves down, it will drive the amorphous magnetic core to move down, thereby loosening the wound amorphous magnetic core.

[0023] This application embodiment discloses an amorphous magnetic core winding device. The working principle is as follows: In use, the end of the amorphous magnetic core is extended onto the take-up roller 6, allowing the amorphous magnetic core to bypass the guide roller 8 and tension roller 15. Then, the take-up motor 9 drives the drive shaft 5 to rotate, causing the drive shaft 5 to drive the take-up roller 6 to wind the amorphous magnetic core, while the guide roller 8 provides guidance. During subsequent adjustment, the servo motor 12 controls the lead screw 13 to rotate, thereby causing the movable seat 14 and tension roller 15 to move up and down, adjusting the tension of the wound amorphous magnetic core.

[0024] The foregoing description, with reference to preferred embodiments, illustrates an exemplary implementation of an amorphous magnetic core winding device provided by this disclosure. However, those skilled in the art will understand that various modifications and alterations can be made to the above specific embodiments without departing from the spirit of this disclosure, and various combinations can be made to the various technical features and structures proposed in this disclosure without exceeding the protection scope of this disclosure, the protection scope of which is determined by the appended claims.

Claims

1. An amorphous magnetic core winding device, comprising a processing table (1), characterized in that: The processing table (1) is fixedly connected to a base (2) on top. A horizontal plate (3) is fixedly connected to one side of the top of the base (2). The horizontal plate (3) is vertically arranged on the base (2). A winding assembly (4) is provided on the horizontal plate (3). The winding assembly (4) includes a drive shaft (5). The drive shaft (5) is rotatably connected to the horizontal plate (3). A winding roller (6) is installed on the drive shaft (5). A rotating shaft (7) is rotatably connected to the horizontal plate (3). A guide roller (8) is installed on the rotating shaft (7). An adjustment assembly (10) is provided on the horizontal plate (3). The adjustment assembly (10) includes a mounting base (11). A servo motor (12) is installed on the top of the mounting base (11). A lead screw (13) is rotatably connected to the bottom of the mounting base (11). A movable seat (14) is movably installed on the lead screw (13). A tension roller (15) is rotatably connected to the movable seat (14).

2. The amorphous magnetic core winding device according to claim 1, characterized in that: A winding motor (9) is fixedly connected to the rear side of the processing table (1), and the drive shaft (5) is connected to the winding motor (9) in a transmission connection.

3. The amorphous magnetic core winding device according to claim 1, characterized in that: The take-up roller (6), guide roller (8) and tension roller (15) are all vertically arranged on the horizontal plate (3), and the tension roller (15) is arranged between the take-up roller (6) and the guide roller (8).

4. The amorphous magnetic core winding device according to claim 1, characterized in that: The mounting base (11) is fixedly connected to the top of the horizontal plate (3), and the lead screw (13) is vertically arranged between the base (2) and the mounting base (11).

5. The amorphous magnetic core winding device according to claim 1, characterized in that: The servo motor (12) is connected to the lead screw (13) for transmission.

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