Surface mount integrated components

Abstract

This utility model relates to the field of electronic component technology and discloses a mounting integration assembly. The assembly includes multiple mounting components and bridging components on a tape. Multiple mounting components for mounting components are integrated into a single unit, with one side of each component serving as the mounting surface. Bridging components are retained to fix the relative positions of the multiple mounting components, ensuring consistent spacing and dimensions. An adhesive backing is attached to the side of the tape away from the mounting surface, fixing all mounting components to the backing. This ensures that even after removing the bridging components, the relative positions of the multiple mounting components remain stable, without affecting the spacing and coplanarity of the components before mounting. This assembly allows for the simultaneous mounting of multiple components onto components and is suitable for mounting components of various specifications, achieving multi-functional integration of components, improving mounting efficiency and effectiveness. The operation is simple, easily automatable, and ensures mounting reliability and stability.

Description

Technical Field

[0001] This utility model relates to the field of electronic components technology, and in particular to a surface mount integrated assembly. Background Technology

[0002] In existing technologies, commonly used components are generally miniature components or integrated circuit components. Components are not limited to chips, inductors, resistors, or capacitors, etc. With the development of technology, the components manufactured are trending towards miniaturization, lightweighting, and low power consumption, which places more stringent requirements on their usage space and size. Among them, multiple ports or pins are attached around the components as integrated circuits to realize functions such as overcurrent and oversignal.

[0003] Currently, the process of mounting multiple functional pins or ports by mounting only one at a time results in numerous mounting steps and failure to meet the required coplanarity of the end faces after mounting. The number of pins or ports to be mounted is huge, making automated assembly difficult and thus production efficiency remains low. Utility Model Content

[0004] The purpose of this utility model is to provide a mounting integration component that can improve mounting efficiency, realize multi-functional integration of components, and ensure the coplanarity of each end face after mounting, thereby achieving stable and reliable mounting results.

[0005] To achieve this objective, the present invention adopts the following technical solution:

[0006] Surface mount integrated components, including:

[0007] The material tape includes mounting components and bridging components. One side of the mounting component is the mounting surface. Multiple mounting components are provided, and the relative positions of the multiple mounting components are fixed by the bridging components.

[0008] An adhesive backing board is selectively adhered to the side of the material strip opposite to the mounting surface, and all mounting components are fixed to the adhesive backing board.

[0009] As an optional technical solution for surface mount integration components, the mounting component can be separated from the bridging component so that multiple mounting components can be fixed relatively independently on the adhesive backing board.

[0010] As an optional technical solution for surface mount integrated components, the size of the backing board is larger than the size of the mounting component, and the size of the backing board is smaller than the size of the material tape.

[0011] As an optional technical solution for mounting integrated components, the backing board has a clearance notch, and the projection of the bridging component in the direction perpendicular to the backing board is located within the clearance notch.

[0012] As an optional technical solution for surface mount integrated components, the size of the clearance notch is smaller than the size of the surface mount component.

[0013] As an optional technical solution for mounting integration components, the two ends of the mounting component are fixed on the edge of the clearance notch, and the bridging component is spaced apart from the edge of the clearance notch.

[0014] As an optional technical solution for mounting integration components, the strip has multiple stamping zones, and the mounting component and the bridging component are disposed within the stamping zones.

[0015] As an optional technical solution for mounting and integrating components, multiple stamping zones are spaced apart and located on the same horizontal line.

[0016] As an optional technical solution for surface mount integration components, the mounting surfaces of multiple mounting components are all located on the same horizontal plane.

[0017] As an optional technical solution for surface mount integrated components, the surface of the material strip is provided with an electroplated layer.

[0018] The beneficial effects of this utility model are:

[0019] The mounting integrated assembly provided by this utility model includes a material tape and an adhesive backing board. The material tape has multiple mounting components and bridging components. One side of each mounting component is the mounting surface, which is used to mount the component onto the component. The multiple mounting components that need to be mounted on the component are integrated into a single material design, with one side of each mounting component being the mounting surface. At the same time, bridging components are retained, and the relative positions of the multiple mounting components are fixed by the bridging components, thereby ensuring the consistency of the spacing and related dimensions of the mounting components. The adhesive backing board is pasted on the side of the material tape away from the mounting surface. In particular, it is necessary to fix all the mounting components on the adhesive backing board to ensure that the relative positions of the multiple mounting components can still be stably maintained after the bridging components are removed, without affecting the arrangement spacing and coplanarity of the end faces of the multiple mounting components before mounting. This mounting integration component allows multiple mounting parts to be mounted onto components at once; it is suitable for mounting various sizes of mounting parts and can be adapted to various component solutions, achieving multi-functional integration of components, with strong versatility and practicality; it can improve mounting efficiency and effect, the operation process is simple, it is easy to achieve automated production, and it ensures mounting reliability and stability. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the material tape of the mounting integrated component provided in a specific embodiment of this utility model;

[0021] Figure 2 This is a first-view structural schematic diagram of the mounting integration component provided in a specific embodiment of this utility model;

[0022] Figure 3This is a second-view structural schematic diagram of the mounting integration component provided in a specific embodiment of this utility model;

[0023] Figure 4 This is a schematic diagram of the structure of the mounting integration component provided in a specific embodiment of the present invention after the bridging component has been removed;

[0024] Figure 5 This is a top view of the mounting integration assembly and components provided in a specific embodiment of this utility model.

[0025] Figure 6 This is a front view of the mounting integration assembly and components provided in a specific embodiment of this utility model.

[0026] Figure 7 This is a schematic diagram of the structure of the component after it has been mounted using the mounting integration component, according to a specific embodiment of this utility model.

[0027] In the picture:

[0028] 100. Material strip; 101. Mounting component; 1011. Mounting surface; 102. Bridging component; 110. Stamping area;

[0029] 200. Adhesive-backed board; 201. Clearance gap;

[0030] 300. Components. Detailed Implementation

[0031] The present invention will now be described in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present invention and not intended to limit it. Furthermore, it should be noted that, for ease of description, the accompanying drawings show only the parts relevant to the present invention, not the entire structure.

[0032] In the description of this utility model, unless otherwise explicitly specified and limited, the terms "connected," "linked," and "fixed" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0033] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0034] In the description of this embodiment, the terms "upper," "lower," "right," and "left," etc., refer to the orientation or positional relationship shown in the accompanying drawings. They are used only for ease of description and simplification of operation, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are only used for distinction in description and have no special meaning.

[0035] like Figures 1 to 7 As shown, this utility model discloses a surface mount integrated assembly, including a material tape 100 and an adhesive backing board 200. The material tape 100 has multiple mounting components 101 and bridging components 102. One side of each mounting component 101 is a mounting surface 1011, used for mounting onto a component 300. The assembly utilizes a multi-mount component 101 continuous mounting technique, where multiple mounting components 101 to be mounted on the component 300 are designed as a single continuous material and integrally stamped, with one side of each mounting component 101 being the mounting surface 1011. Simultaneously, bridging components 102 are retained, fixing the relative positions of the multiple mounting components 101, thereby ensuring the consistency of the spacing and related dimensions of the mounting components 101. The adhesive backing plate 200 is selectively attached to the side of the material tape 100 opposite to the mounting surface 1011. It is particularly important to fix multiple mounting components 101 to the adhesive backing plate 200 to ensure that the relative positions of the multiple mounting components 101 remain stable even after the bridging component 102 is removed. This does not affect the spacing and coplanarity of the mounting components 101 before mounting, ensuring the dimensions, performance, and function of each mounting component 101. Furthermore, the adhesive backing plate 200 can be freely peeled off from the material tape 100 as needed. Using this mounting integration assembly, multiple mounting components 101 can be mounted onto the component 300 in one go. It is suitable for mounting various specifications of mounting components 101 and can be adapted to the component 300, facilitating multi-functional integration of the component 300. It has strong versatility and practicality, improves mounting efficiency and effect, simplifies the operation process, facilitates large-scale automated production, and ensures mounting reliability and stability.

[0036] For example, the mount 101 generally includes a PORT and a PIN, which are used in conjunction with the component 300 to form an integrated circuit. This mount integration assembly is particularly suitable for manufacturing component 300 products that require mounting two or more PINs or PORTs of different specifications.

[0037] Therefore, a method for manufacturing surface mount integrated components and a surface mount technology for using surface mount integrated components are designed. First, the mounting dimensions of the mounting component 101 need to be determined based on the pre-set dimensions of the product after mounting, and a structural drawing of the material tape 100 is designed. The material tape 100 is stamped and formed according to the drawing, becoming a material tape 100 containing multiple mounting components 101 integrated into one piece. Second, the material tape 100 undergoes surface electroplating treatment, with an electroplated layer formed on the surface of the material tape 100, giving it properties such as solderability. For example, one or more metals such as Ni, Sn, Ag, or Au can be plated on the surface of the material tape 100. Then, in order not to affect the mounting of the components 300, an adhesive backing 200 is attached to the back of the material tape 100, tightly adhering to each mounting component 101 on the material tape 100. In one embodiment, a die-cutting mold is designed based on the adhesive backing board 200 and the strip 100 to complete the die-cutting of the bridging component 102. The strip 100 separates the mounting component 101 from the bridging component 102 through the die-cutting mold, removing the portion of the bridging component 102 without damaging the strip 100 and the adhesive backing board 200. This allows multiple mounting components 101 to be relatively independently fixed on the adhesive backing board 200, while retaining the remaining strip 100 and mounting components 101 fixed to the adhesive backing board 200. This method for manufacturing mounting integrated components is not limited to separating the mounting component 101 from the bridging component 102 by die-cutting. It can also be used by laser cutting, waterjet cutting, plasma cutting, or chemical etching to quickly remove the bridging component 102 adjacent to the mounting component 101 without affecting the relative position of the mounting component 101.

[0038] For example, the size of the backing board 200 is larger than the size of the mounting component 101, which can cover and stably bond multiple mounting components 101; and the size of the backing board 200 is smaller than the size of the tape 100, so as to avoid the remaining adhesive portion being exposed to the outside, which may cause the mounting integrated component to stick to the outside or attach impurities, and ensure the structural stability of the mounting integrated component.

[0039] Understandably, based on the structural design of the backing board 200 according to the material strip 100, a clearance notch 201 is provided on the backing board 200. The projection of the bridging member 102 in the direction perpendicular to the backing board 200 is located within the clearance notch 201. The backing board 200 will not stick to the bridging member 102, which can reduce the impact of the backing board 200 on the punching bridging member 102, realize automatic material feeding, and speed up the production process.

[0040] In this embodiment, the size of the clearance notch 201 is smaller than the size of the mounting part 101, and the adhesive backing 200 at least partially overlaps with the mounting part 101, ensuring that the mounting part 101 can be stably fixed to the adhesive backing 200. The clearance notch 201 is generally designed as a strip, and the mounting parts 101 are arranged at intervals along the length direction of the clearance notch 201. Figure 2 As shown, the two ends of the mounting component 101 extend perpendicularly to the length direction of the clearance notch 201. The backing board 200 is attached to both ends of the mounting component 101, and the two ends of the mounting component 101 are fixed on the edge of the clearance notch 201. The bridging component 102 is fixed in the middle of the mounting component 101 and is spaced apart from the edge of the clearance notch 201. The bridging component 102 is not connected to the backing board 200, so that the relative positions of each mounting component 101 on the tape 100 remain unchanged after the bridging component 102 is removed, and the mounting components 101 are still integrally set by the adhesive of the backing board 200. This makes it convenient for the staff to hold and move the tape 100 after the bridging component 102 is removed, without interfering with the mounting of multiple mounting components 101 and components 300.

[0041] For example, the mounting surfaces 1011 of multiple mounting parts 101 are all located on the same horizontal plane, which helps to optimize the flatness of the mounting, achieve better mounting effect, meet the requirements of the component 300 to assemble multiple mounting parts 101 at one time and multi-functionally, simplify the operation steps of the staff, save operation time, and improve mounting efficiency.

[0042] Furthermore, multiple mounting pieces 101 are aligned along the same straight line and spaced apart. Adjacent mounting pieces 101 are connected by bridging pieces 102. After the adhesive backing 200 is applied, the bridging pieces 102 between the mounting pieces 101 are removed without affecting the spacing and straightness of the multiple mounting pieces 101, resulting in a more uniform and aesthetically pleasing mounting effect.

[0043] To further improve the placement efficiency of component 300, multiple stamping areas 110 can be simultaneously formed on a strip 100 through stamping. Placement components 101 and bridging components 102 are disposed within the stamping areas 110. These multiple stamping areas 110 are spaced apart and located on the same horizontal line, with each stamping area 110 corresponding to a component 300, allowing for the simultaneous placement of multiple components 300.

[0044] Specifically, such as Figure 1 , Figure 2 and Figure 5As shown, a set of stamping areas 110 can contain 10 mounting components 101. The multiple mounting components 101 are connected by bridging components 102. The 10 mounting components 101 are arranged in parallel and 11 bridging components 102 are required to maintain the connection with the strip 100 at both ends of the multiple mounting components 101 connected in series. There are three sets of stamping areas 110 at intervals, and the three sets of stamping areas 110 are located on the same horizontal line, which can allow three components 300 to be mounted at the same time.

[0045] Optionally, the mounting surface 1011 of the mounting component 101 is coated with adhesive, or adhesive can be applied to the side of the component 300 where mounting is required. The tape 100 is then firmly attached to the component 300 using the adhesive. Finally, the mounting component 101 attached to the component 300 is separated from the backing board 200, resulting in a component 300 product with multiple mounting components 101 mounted on one side, thus completing the mounting process. If it is necessary to mount the mounting component 101 to other sides of the component 300, the above steps can be repeated, which will not be elaborated here.

[0046] Obviously, the above embodiments of this utility model are merely examples for clearly illustrating the present utility model, and are not intended to limit the implementation of the present utility model. Those skilled in the art can make various obvious changes, readjustments, and substitutions without departing from the protection scope of this utility model. It is neither necessary nor possible to exhaustively describe all embodiments here. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of this utility model should be included within the protection scope of the claims of this utility model.

Claims

1. A surface-mount integrated component, characterized in that, include: The material tape (100) includes a mounting component (101) and a bridging component (102). One side of the mounting component (101) is a mounting surface (1011). Multiple mounting components (101) are provided, and the relative positions of the multiple mounting components (101) are fixed by the bridging component (102). A backing board (200) is selectively adhered to the side of the material strip (100) facing away from the mounting surface (1011), and all mounting parts (101) are fixed on the backing board (200).

2. The surface mount integrated assembly according to claim 1, characterized in that, The mounting piece (101) can be separated from the bridging piece (102) so that multiple mounting pieces (101) are fixed relatively independently on the adhesive backing (200).

3. The surface mount integrated assembly according to claim 1, characterized in that, The size of the backing board (200) is larger than the size of the mounting part (101), and the size of the backing board (200) is smaller than the size of the strip (100).

4. The surface mount integrated assembly according to claim 1, characterized in that, The adhesive backing (200) has a clearance notch (201), and the projection of the bridging member (102) in a direction perpendicular to the adhesive backing (200) is located within the clearance notch (201).

5. The surface mount integrated assembly according to claim 4, characterized in that, The size of the clearance notch (201) is smaller than the size of the mounting part (101).

6. The surface mount integrated assembly according to claim 4, characterized in that, The two ends of the mounting component (101) are fixed on the edge of the clearance notch (201), and the bridging component (102) is spaced apart from the edge of the clearance notch (201).

7. The surface mount integrated assembly according to claim 1, characterized in that, The strip (100) has multiple stamping zones (110), and the mounting component (101) and the bridging component (102) are disposed within the stamping zones (110).

8. The surface mount integrated assembly according to claim 7, characterized in that, Multiple stamping zones (110) are spaced apart and located on the same horizontal line.

9. The surface mount integrated assembly according to claim 1, characterized in that, The mounting surfaces (1011) of the plurality of mounting components (101) are all located on the same horizontal plane.

10. The surface mount integrated assembly according to any one of claims 1-9, characterized in that, The surface of the strip (100) is provided with an electroplated layer.

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