Constant-temperature agitator kettle for preparing fine chemicals
By integrating a weight sensor and an electromagnetic spring thin-film layer design into the reactor, the problem of weighing and transferring drug components was solved, achieving accurate weighing and automatic unloading, and improving the operating efficiency of the reactor.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- DALIAN LIANSHENG NEW MATERIAL CO LTD
- Filing Date
- 2025-07-03
- Publication Date
- 2026-05-29
AI Technical Summary
In existing technologies, the feed inlet cannot effectively and accurately weigh and transport drug components, and external weighing is required before transferring the drug to the reaction vessel, which increases the number of operation steps.
It uses a weight sensor to monitor the material quality in the container in real time, and combines an electromagnetic spring and a thin film layer design to achieve automatic unloading. It also supports one-step feeding through multiple sets of weighing components.
It enables precise weighing, conveying, and automatic unloading of drug components, improving the efficiency of multi-step reaction processes and reducing operational steps.
Smart Images

Figure CN224293264U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of chemical pharmaceutical preparation technology, specifically a constant temperature enamel reactor for the preparation of fine chemicals. Background Technology
[0002] Patent CN210934967U discloses a reaction vessel for fine chemical processing that facilitates material handling. The vessel includes a body, a bottom, and a base. The upper left end of the body has a feed inlet connected to a lid. The right end of the lid has a movable part, and the left end has a handle with a fixing block at its lower end. A stirring motor is located at the upper end of the body, with a stirring shaft at its lower end. Stirring blades and guide blades are arranged sequentially from top to bottom on the outer side of the stirring shaft. A heating rod is located at the right end of the body, and the bottom is connected to the lower end of the body. A discharge pipe is located at the lower end of the bottom. This reaction vessel for fine chemical processing, by enlarging the feed inlet, allows for both feeding and discharging of materials. Whether the product from the reaction vessel is liquid or paste, it can be removed from this inlet without obstruction, thus improving the overall practicality of the reaction vessel.
[0003] In the aforementioned prior art, the stirring shaft drives the stirring blades and the guide blades to rotate, and the feed inlet is enlarged to allow the feed inlet to be fed. However, the feed inlet does not effectively and accurately weigh and transport the components of the medicine, and the medicine after being weighed externally needs to be transferred to the reaction vessel, which increases the number of operation steps.
[0004] Therefore, a constant-temperature enamel-lined reactor for the preparation of fine chemicals is proposed to solve the problems mentioned above. Utility Model Content
[0005] To address the shortcomings of existing technologies, this utility model provides a constant-temperature enamel-lined reactor for the preparation of fine chemicals. It can solve the problems of the inability to effectively and accurately weigh and transport the components of the medicine at the feed inlet, and the need to transfer the medicine after external weighing to the reactor, which increases the number of operation steps.
[0006] To achieve the above objectives, this utility model provides the following technical solution: It includes a stirring vessel, with a temperature sensor fixedly connected to the inner side wall of the stirring vessel; a controller fixedly connected to the side wall of the stirring vessel, and a limiting frame fixedly connected to the top of the stirring vessel. A drive motor is bolted to the side wall of the limiting frame, and the output shaft of the drive motor drives the drive frame to rotate within the limiting frame; a feed inlet is provided through the top of the limiting frame, and a discharge port is provided through the bottom of the limiting frame, the discharge port penetrating the top of the stirring vessel and communicating with the stirring space inside the stirring vessel; a weight sensor is fixedly connected to the inner side wall of the drive frame, and a receiving frame is fixedly connected to the weight sensor, the inner side wall of the receiving frame being covered with a thin film layer.
[0007] Preferably, an air inlet is provided through the side wall of the drive frame, a piston frame is fixedly connected to the side wall of the drive frame, and an electromagnetic spring is fixedly connected to the inner side wall of the piston frame.
[0008] Preferably, the other end of the electromagnetic spring is fixedly connected to the drive disk, and the drive disk is slidably connected to the piston frame.
[0009] Preferably, the air inlet is connected to the inner membrane layer provided on the side wall of the receiving frame via a connecting pipe.
[0010] Preferably, an electric heating wire is fixedly connected to the inner wall of the mixing vessel, and a stirring shaft is rotatably connected to the top of the mixing vessel.
[0011] Preferably, the stirring shaft is fixedly connected to the driving end of the driving assembly, the driving assembly is fixedly connected to the top of the stirring vessel, and a valve is fixedly connected to the bottom of the stirring vessel.
[0012] Preferably, a weighing assembly is composed of a limiting frame, a drive motor, a discharge port, a feed port, a drive frame, a weight sensor, a receiving frame, a thin film layer, an air inlet, a piston frame, an electromagnetic spring, and a drive disc, and multiple weighing assemblies are provided on the top of the mixing vessel.
[0013] Compared with the prior art, this utility model provides a constant temperature enamel-lined reactor for the preparation of fine chemicals, which has the following beneficial effects:
[0014] 1. This constant-temperature enamel-lined reactor for the preparation of fine chemicals uses a weight sensor to monitor the mass of the material in the container in real time, and automatically triggers the unloading action when the mass reaches a preset threshold.
[0015] 2. This constant-temperature enamel-lined reactor for the preparation of fine chemicals has multiple weighing components that can simultaneously process different chemical raw materials, supporting one-step feeding of complex formulations and improving the efficiency of multi-step reaction processes.
[0016] 3. The constant temperature enamel reactor used for the preparation of this fine chemical uses an electromagnetic spring to indirectly cause the thin film layer to vibrate, thereby removing residue from the container and avoiding waste of raw materials. Attached Figure Description
[0017] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0018] Figure 2 This is a schematic diagram of the internal structure of the stirring vessel of this utility model;
[0019] Figure 3 This is a schematic diagram of the limiting frame structure of this utility model. Figure 1 ;
[0020] Figure 4This is a schematic diagram of the limiting frame structure of this utility model. Figure 2 ;
[0021] Figure 5 This is a schematic diagram of the limiting frame structure of this utility model. Figure 3 ;
[0022] Figure 6 For the present utility model Figure 4 A magnified structural diagram at point A in the diagram.
[0023] In the diagram: 1. Stirring vessel; 2. Temperature sensor; 3. Heating wire; 4. Stirring shaft; 5. Drive assembly; 6. Valve; 7. Controller; 8. Limiting frame; 9. Drive motor; 10. Discharge port; 101. Feed port; 11. Drive frame; 12. Weight sensor; 13. Receiving frame; 14. Thin film layer; 15. Air inlet; 16. Piston frame; 17. Electromagnetic spring; 18. Drive disc. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0025] Example: Please refer to Figure 1 - Figure 6 This embodiment of a constant-temperature enamel-lined reactor for the preparation of fine chemicals includes: a stirred tank 1, with a liquid inlet pipe at the top for discharging liquid; a temperature sensor 2 fixedly connected to the inner wall of the stirred tank 1; an electric heating wire 3 fixedly connected to the inner wall of the stirred tank 1; a stirring shaft 4 rotatably connected to the top of the stirred tank 1; the stirring shaft 4 fixedly connected to the drive end of a drive assembly 5; the drive assembly 5 fixedly connected to the top of the stirred tank 1; and a valve 6 fixedly connected to the bottom of the stirred tank 1. The drive assembly 5 includes a servo motor, two sets of pulleys, a belt, and a belt frame; the two sets of pulleys are fixedly connected to the stirring shaft 4; and the temperature sensor 2, the electric heating wire 3, the drive motor 9, the weight sensor 12, and the electromagnetic spring 17 are electrically connected to a controller 7.
[0026] Among them, the side wall of the mixing tank 1 is fixedly connected to the controller 7, the top of the mixing tank 1 is fixedly connected to the limiting frame 8, the side wall of the limiting frame 8 is bolted to the drive motor 9, and the output shaft of the drive motor 9 drives the drive frame 11 to rotate and connect with the limiting frame 8.
[0027] At this time, the top of the limiting frame 8 is provided with a feed inlet 101, and the bottom of the limiting frame 8 is provided with a discharge port 10. The discharge port 10 passes through the top of the mixing vessel 1 and communicates with the mixing space inside the mixing vessel 1.
[0028] Among them, a weight sensor 12 is fixedly connected to the inner wall of the drive frame 11, and a receiving frame 13 is fixedly connected to the weight sensor 12. The inner wall of the receiving frame 13 is wrapped with a thin film layer 14. The inner wall of the limiting frame 8 is smooth. A rubber layer is provided at the opening in the top area of the receiving frame 13. The rubber layer contacts and scrapes the inner wall of the limiting frame 8.
[0029] At this time, an air inlet 15 is provided through the side wall of the drive frame 11, a piston frame 16 is fixedly connected to the side wall of the drive frame 11, an electromagnetic spring 17 is fixedly connected to the inner side wall of the piston frame 16, the other end of the electromagnetic spring 17 is fixedly connected to the drive disk 18, the drive disk 18 is slidably connected to the piston frame 16, and the air inlet 15 is connected to the thin film layer 14 provided on the side wall of the receiving frame 13 through a connecting pipe.
[0030] The limiting frame 8, drive motor 9, discharge port 10, feed port 101, drive frame 11, weight sensor 12, receiving frame 13, thin film layer 14, air inlet 15, piston frame 16, electromagnetic spring 17, and drive disk 18 constitute a weighing assembly, and multiple weighing assemblies are provided on the top of the mixing vessel 1.
[0031] The working principle of the above embodiments is as follows:
[0032] When in use, the chemicals are prepared and mixed, and the prepared chemical components are placed into the container 13 through the feed port 101. The weight of the added chemicals is measured by the weight sensor 12 at the bottom of the container 13.
[0033] When the weight is added to the appropriate level, the drive motor 9 drives the drive frame 11 and the receiving frame 13 to rotate, causing the receiving frame 13 to rotate downwards. When the opening on the receiving frame 13 is above the discharge port 10, the medicine in the receiving frame 13 falls downwards through the discharge port 10 into the interior of the mixing vessel 1. Then, the control electromagnetic spring 17 is energized, and the electromagnetic spring 17 pushes the drive disk 18 to move. The drive disk 18 pushes the air inside the piston frame 16 into the film layer 14 through the air inlet 15. Then the electromagnetic spring 17 is de-energized and contracts. The electromagnetic spring 17 drives the drive disk 18 to move inwards. The drive disk 18 draws the air inside the film layer 14 into the interior of the piston frame 16. The film layer 14 continuously contracts and expands, making it convenient for the medicine remaining on the film layer 14 to fall downwards into the area of the discharge port 10.
[0034] The control drive component 5 drives the stirring shaft 4 to rotate, and the stirring shaft 4 stirs and mixes the medicine and liquid inside. The internal temperature is sensed by the temperature sensor 2. When the temperature is low, the electric heating wire 3 is activated to heat the mixture. After the reaction is completed, the mixture is discharged to the outside through the valve 6.
[0035] The installation, connection, or setting methods disclosed in this embodiment are all common mechanical connection methods. As long as they can achieve their beneficial effects, they can be implemented. Therefore, this embodiment will not elaborate on their specific structural composition and working principle.
[0036] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0037] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A constant temperature enamel reactor for the preparation of fine chemicals, comprising a stirred tank (1), wherein a temperature sensor (2) is fixedly connected to the inner wall of the stirred tank (1); Its features are: A controller (7) is fixedly connected to the side wall of the stirring vessel (1), and a limiting frame (8) is fixedly connected to the top of the stirring vessel (1). A drive motor (9) is bolted to the side wall of the limiting frame (8). The output shaft of the drive motor (9) drives the drive frame (11) to rotate and connect with the limiting frame (8). The top of the limiting frame (8) is provided with a feed inlet (101), and the bottom of the limiting frame (8) is provided with a discharge port (10). The discharge port (10) passes through the top of the mixing tank (1) and communicates with the mixing space inside the mixing tank (1). A weight sensor (12) is fixedly connected to the inner wall of the drive frame (11), and a receiving frame (13) is fixedly connected to the weight sensor (12). The inner wall of the receiving frame (13) is covered with a thin film layer (14). An air inlet (15) is provided through the side wall of the drive frame (11). A piston frame (16) is fixedly connected to the side wall of the drive frame (11). An electromagnetic spring (17) is fixedly connected to the inner wall of the piston frame (16). The other end of the electromagnetic spring (17) is fixedly connected to the drive disk (18). The drive disk (18) is slidably connected to the piston frame (16). The air inlet (15) is connected to the thin film layer (14) provided on the side wall of the receiving frame (13) through a connecting pipe.
2. The constant-temperature enamel-lined reactor for the preparation of fine chemicals according to claim 1, characterized in that: An electric heating wire (3) is fixedly connected to the inner wall of the stirring vessel (1), and a stirring shaft (4) is rotatably connected to the top of the stirring vessel (1).
3. The constant-temperature enamel-lined reactor for the preparation of fine chemicals according to claim 2, characterized in that: The stirring shaft (4) is fixedly connected to the driving end of the driving assembly (5), the driving assembly (5) is fixedly connected to the top of the stirring vessel (1), and a valve (6) is fixedly connected to the bottom of the stirring vessel (1).
4. The constant-temperature enamel-lined reactor for the preparation of fine chemicals according to claim 1, characterized in that: The limiting frame (8), drive motor (9), discharge port (10), feed port (101), drive frame (11), weight sensor (12), receiving frame (13), thin film layer (14), air inlet (15), piston frame (16), electromagnetic spring (17), and drive disk (18) form a weighing assembly, and the top of the mixing vessel (1) is provided with multiple sets of weighing assemblies.