High-efficiency crushing device for special sand production

The special sand production crushing device, which integrates crushing and screening components, solves the problem of incomplete crushing of special sand, achieves efficient screening and convenient equipment maintenance, and reduces labor intensity.

CN224293341UActive Publication Date: 2026-05-29JIANGSU LICAI SAND PROD NEW MATERIAL CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIANGSU LICAI SAND PROD NEW MATERIAL CO LTD
Filing Date
2025-06-11
Publication Date
2026-05-29

AI Technical Summary

Technical Problem

Existing special sand crushing equipment has the problem that some raw materials are not completely crushed, resulting in incomplete subsequent screening, increased labor intensity, and easy clogging.

Method used

Design a crushing device that integrates crushing and screening components. By using the combination of an arc-shaped filter screen and a scraper, crushing and screening can be integrated. The scraper sweeps the difficult-to-crush raw materials into the difficult-to-crush inlet. Combined with the swing drive and guide filter screen, the screening effect is ensured. The device is easy to disassemble and install via a maintenance plate.

Benefits of technology

It enables simultaneous crushing and screening, reduces clogging, improves screening efficiency, reduces labor intensity, and facilitates equipment maintenance.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a kind of high-efficiency crushing devices for special sand production, it is related to crushing equipment technical field, solve subsequent rescreening not only one more process, also cannot promptly respond the crushing condition of raw material, increase the artificial labor intensity problem. Including crusher body, the crushing assembly is equipped in crusher body, crushing assembly is crushed to special sand raw material, crusher body is further equipped with the screening assembly and outlet assembly located below crushing assembly, outlet assembly includes the crushing completely mouth in middle and difficult crushing mouth, difficult crushing mouth is equipped with two and respectively located crushing completely mouth both sides, screening assembly includes arc filter screen and scraper, crushing completely mouth is located below arc filter screen, scraper reciprocating sliding along arc filter screen upper side, difficult crushing special sand raw material is swept into two sides difficult crushing mouth. Can be crushed at the same time realized screening, and screening is more smooth, reduce jamming and other problems, reach the effect of convenient observation raw material crushing condition, reduce labor intensity.
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Description

Technical Field

[0001] This utility model relates to the field of crushing equipment technology, and in particular to a high-efficiency crushing device for the production of special sand. Background Technology

[0002] With the rapid development of urbanization, the demand for building materials is increasing. Special sands widely used in construction and other fields mainly include: quartz sand, heavy calcium sand, silica sand, garnet sand, etc. Due to their unique physical and chemical properties, they are used in different fields. Different special sands have different characteristics and applications.

[0003] However, many special sands have characteristics such as high hardness and high density. Due to the presence of hard-to-crush parts in the raw materials or their impurities, or due to unsuitable spacing between crushing rollers in the equipment, some incompletely crushed parts are left during crushing, requiring subsequent screening. However, subsequent screening not only adds an extra step but also fails to reflect the crushing status of the raw materials in a timely manner, increasing the intensity of manual labor. Utility Model Content

[0004] The purpose of this invention is to provide a high-efficiency crushing device for the production of special sand, which achieves screening while crushing, and the screening is smoother, reducing problems such as clogging, and making it easier to observe the crushing of raw materials, thus reducing labor intensity.

[0005] The above-mentioned technical objective of this utility model is achieved through the following technical solution:

[0006] A high-efficiency crushing device for special sand production includes a crusher body, a crushing component inside the crusher body, which crushes the special sand raw material. The crusher body also includes a screening component and an outlet component located below the crushing component. The outlet component includes a fully crushed inlet and a difficult-to-crush inlet in the middle. There are two difficult-to-crush inlets located on both sides of the fully crushed inlet. The screening component includes an arc-shaped filter screen and a scraper. The fully crushed inlet is located below the arc-shaped filter screen. The scraper slides back and forth along the upper side of the arc-shaped filter screen to sweep the difficult-to-crush special sand raw material into the difficult-to-crush inlets on both sides.

[0007] By adopting the above technical solution, the crushing component crushes the special sand raw material. After crushing, the material falls into the arc-shaped filter screen. The crushed material that has been screened enters the central crushing inlet. As the scraper slides back and forth along the side of the arc-shaped filter screen, it further screens the crushed material through the arc-shaped filter screen, making the screening thorough. Finally, it continuously sweeps the difficult-to-crush special sand raw material into the difficult-to-crush inlets on both sides, realizing crushing and screening at the same time. The screening effect is good and the problems of clogging are reduced.

[0008] Furthermore, the crusher body is connected to a swing drive component, which drives the scraper to swing back and forth on the upper side of the arc-shaped filter screen.

[0009] By adopting the above technical solution, the oscillating drive component drives the scraper to oscillate back and forth on the upper side of the arc-shaped filter screen, thereby achieving thorough screening and sweeping the difficult-to-crush special sand raw material into the difficult-to-crush openings on both sides.

[0010] Furthermore, the swing drive includes a connecting arm and a swing cylinder for driving the connecting arm to swing. There are two connecting arms, which are rotatably connected to the crusher body respectively, and the scraper is connected between the free ends of the two connecting arms.

[0011] By adopting the above technical solution, the swing cylinder drives the connecting arm to swing, and the scraper is connected between the free ends of the two connecting arms, and swings back and forth to achieve screening.

[0012] Furthermore, the arc-shaped filter screen is provided with guide filters on both sides with downward-sloping outer ends, and the guide filters point to the corresponding difficult-to-break opening positions.

[0013] By adopting the above technical solution, the guide screen is directed to the corresponding difficult-to-crush opening position, so that the two sides of the arc-shaped filter screen can still screen while guiding the crushed material that cannot be screened into the difficult-to-crush opening.

[0014] Furthermore, the arc-shaped filter screen and the guide filter screen have a circular arc transition, and two placement rods are provided inside the crusher body, with the circular arc transition position of the arc-shaped filter screen abutting against the corresponding placement rod.

[0015] By adopting the above technical solution, it is convenient to manufacture the arc-shaped filter screen and the guide filter screen as a single unit, and to connect them to the crusher body, thereby improving structural stability.

[0016] Furthermore, the crusher body includes a maintenance plate on one side, which is detachably connected to the crusher body, and the placement rod and the arc-shaped filter screen are detachably connected to the inside of the maintenance plate.

[0017] By adopting the above technical solution, the arc-shaped filter screen can be easily disassembled and replaced via the inspection plate to maintain the crushing effect of the crushing device itself and facilitate maintenance operations.

[0018] Furthermore, a positioning hole is provided at the end of the placement rod, and a positioning block that matches the positioning hole is provided on the inner side of the crusher body opposite to the inspection plate.

[0019] By adopting the above technical solution, when the inspection plate is disassembled and reinstalled, the stability after installation is improved by the docking of the positioning block and the positioning hole, so that the arc-shaped filter screen can be stably connected to the crusher body.

[0020] Furthermore, the crushing assembly includes at least two crushing rollers positioned directly above the arc-shaped filter screen.

[0021] By adopting the above technical solution, the opposite rotation between the two crushing rollers realizes the crushing of special sand raw materials, and the raw materials fall onto the arc-shaped filter screen under their own weight to achieve screening.

[0022] In summary, this utility model has the following beneficial effects:

[0023] The two crushing rollers rotate in opposite directions and crush the special sand raw material. After crushing, the crushed material falls into the arc-shaped filter screen. The crushed material that has passed through the screen enters the crushing port in the middle. As the scraper slides back and forth along the side of the arc-shaped filter screen, it further screens the crushed material through the arc-shaped filter screen, making the screening thorough. Finally, it continuously sweeps the difficult-to-crush special sand raw material into the difficult-to-crush ports on both sides, realizing crushing and screening at the same time, with good screening effect and reducing clogging and other problems.

[0024] The inspection plate is detachably connected to the crusher body to facilitate the disassembly and replacement of the arc-shaped filter screen, maintaining the crushing effect of the crushing device itself and facilitating maintenance operations. When the inspection plate is disassembled and reinstalled, the positioning block and positioning hole are aligned to improve the stability after installation, allowing the arc-shaped filter screen to be stably connected to the crusher body. Attached Figure Description

[0025] To more clearly illustrate the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0026] Figure 1 This is a schematic diagram of the overall structure of a high-efficiency crushing device for special sand production according to this utility model;

[0027] Figure 2 This is a schematic diagram of the internal structure of a high-efficiency crushing device for special sand production according to this utility model.

[0028] In the diagram, 1. Crusher body; 2. Crushing roller; 3. Arc-shaped filter screen; 31. Scraper; 32. Connecting arm; 33. Guide filter screen; 4. Outlet assembly; 41. Complete crushing inlet; 42. Difficult-to-crush inlet; 5. Inspection plate; 51. Placement rod; 52. Positioning hole. Detailed Implementation

[0029] The specific embodiments of this utility model will be further described below with reference to the accompanying drawings. These embodiments do not constitute a limitation on this utility model. Based on the embodiments in this application, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this application.

[0030] A high-efficiency crushing device for special sand production, such as Figure 1 and Figure 2 As shown, the device includes a crusher body 1, which contains a crushing assembly that crushes the special sand raw material. The crusher body 1 also includes a screening assembly and an outlet assembly 4 located below the crushing assembly.

[0031] The outlet component 4 includes a central fully crushed inlet 41 and a difficult-to-crush inlet 42. There are two difficult-to-crush inlets 42, which are located on both sides of the fully crushed inlet 41. The screening component includes an arc-shaped filter screen 3 and a scraper 31. The fully crushed inlet 41 is located below the arc-shaped filter screen 3. The scraper 31 slides back and forth along the upper side of the arc-shaped filter screen 3 to sweep the difficult-to-crush special sand raw material into the two difficult-to-crush inlets 42. Different conveyor belts or recycling bins can be set below the central fully crushed inlet 41 and the two difficult-to-crush inlets 42 for conveying or recycling. The outlet direction can be oriented towards different sides for collection, or three independent conveyor belts can be set.

[0032] In this embodiment, the crushing component includes at least two crushing rollers 2, with the position between the two crushing rollers 2 located directly above the arc-shaped filter screen 3. It can also be crushed in other ways, such as impact crusher or hammer crusher structures.

[0033] like Figure 2 As shown, a swing drive is connected to the crusher body 1, which drives the scraper 31 to swing back and forth on the upper side of the arc-shaped filter screen 3. The swing drive includes a connecting arm 32 and a swing cylinder that drives the connecting arm 32 to swing. In this embodiment, there are two connecting arms 32, which are rotatably connected to opposite sides of the crusher body 1. The scraper 31 is connected between the free ends of the two connecting arms 32, making it U-shaped as a whole. The swing cylinder is connected to the outside of the crusher body 1 and connected to the rotating end of one of the connecting arms 32 through the output shaft. The swing cylinder can also be replaced by a crank rocker or other swing drive structure.

[0034] like Figure 2 As shown, the arc-shaped filter screen 3 has guide filter screens 33 with downward-sloping outer ends integrally connected to both sides. The outer ends of the guide filter screens 33 point to the position above the corresponding difficult-to-crush opening 42, guiding the difficult-to-crush raw materials into the difficult-to-crush opening 42 for further crushing or recycling. The arc-shaped filter screen 3 and the guide filter screen 33 are integrally connected by an arc transition, which can be formed by the outer frame. The crusher body 1 is provided with two placement rods 51, and the arc transition position of the arc-shaped filter screen 3 abuts against the corresponding placement rod 51.

[0035] To facilitate the disassembly and replacement of the arc-shaped filter screen 3, the crusher body 1 includes a maintenance plate 5 on one side. The maintenance plate 5 is detachably connected to the crusher body 1 by screws. The placement rod 51 is fixed to the inside of the maintenance plate 5. The arc-shaped filter screen 3 is detachably connected to the inside of the maintenance plate 5 by slots and can be further fixed by screws or other means.

[0036] To improve stability after installation, a positioning hole 52 is provided at the end of the placement rod 51. A positioning block that matches the positioning hole 52 is provided on the inner side of the crusher body 1 opposite to the inspection plate 5. The arc-shaped filter screen 3 not only abuts against the placement rod 51, but also against the upper end of the side plate corresponding to the difficult-to-crush opening 42. The inspection plate 5 and the inner side of the crusher body 1 can be connected to corresponding slots, so that the outer frame of the arc-shaped filter screen 3 is stably limited in the slot, thereby improving its stability.

[0037] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model. Those skilled in the art can make various modifications or equivalent substitutions to the present utility model within its substance and protection scope, and such modifications or equivalent substitutions should also be considered to fall within the protection scope of the present utility model's technical solution.

Claims

1. A high-efficiency crushing device for special sand production, characterized in that: The system includes a crusher body, which houses a crushing assembly that crushes special sand raw materials. The crusher body also includes a screening assembly and an outlet assembly located below the crushing assembly. The outlet assembly includes a central fully crushed inlet and a difficult-to-crush inlet. There are two difficult-to-crush inlets, located on either side of the fully crushed inlet. The screening assembly includes an arc-shaped filter screen and a scraper. The fully crushed inlet is located below the arc-shaped filter screen. The scraper slides back and forth along the upper side of the arc-shaped filter screen, sweeping the difficult-to-crush special sand raw materials into the two difficult-to-crush inlets.

2. The high-efficiency crushing device for special sand production according to claim 1, characterized in that: The crusher body is connected to a swing drive component, which drives the scraper to swing back and forth on the upper side of the arc-shaped filter screen.

3. The high-efficiency crushing device for special sand production according to claim 2, characterized in that: The swing drive includes a connecting arm and a swing cylinder for driving the connecting arm to swing. There are two connecting arms, which are rotatably connected to the crusher body respectively, and the scraper is connected between the free ends of the two connecting arms.

4. The high-efficiency crushing device for special sand production according to claim 1, characterized in that: The arc-shaped filter screen has guide filters on both sides with the outer end tilted downwards, and the guide filters point to the corresponding difficult-to-break opening position.

5. The high-efficiency crushing device for special sand production according to claim 4, characterized in that: The arc-shaped filter screen and the guide filter screen have a rounded transition. Two placement rods are provided inside the crusher body, and the rounded transition position of the arc-shaped filter screen abuts against the corresponding placement rod.

6. The high-efficiency crushing device for special sand production according to claim 5, characterized in that: The crusher body includes a maintenance plate on one side, which is detachably connected to the crusher body. The placement rod and the arc-shaped filter screen are detachably connected to the inside of the maintenance plate.

7. The high-efficiency crushing device for special sand production according to claim 6, characterized in that: A positioning hole is provided at the end of the placement rod, and a positioning block that matches the positioning hole is provided on the inner side of the crusher body opposite to the inspection plate.

8. The high-efficiency crushing device for special sand production according to claim 1, characterized in that: The crushing assembly includes at least two crushing rollers, with the position between the two crushing rollers located directly above the arc-shaped filter screen.