A hybrid mulberry silage material processing device

Abstract

The utility model discloses a hybrid construction tree silage raw material processing device, including conveying drying mechanism, and the top is equipped with the dryer, and the dryer is used for drying mobile conveying hybrid construction tree, the rubbing mechanism including the segment room and rubbing silk room, the bottom surface of segment room is downward arc shape inclination to rubbing silk room, the packaging mechanism including the material mouth self -sealing mechanism and the material guide channel, be equipped with the blanking hole on the material guide channel, the material mouth self -sealing mechanism installs in blanking hole department, the material guide channel is connected with the packaging bag, and the packaging bag accomodates the material that material guide channel guide sends, wherein, the conveying drying mechanism is connected with the one end of rubbing mechanism, and the other end of rubbing mechanism is connected with the packaging mechanism, the utility model discloses have can to hybrid construction tree after drying segment, then rub silk, can pack storage after rubbing silk etc.

Description

Technical Field

[0001] This utility model pertains to straw silage devices, specifically relating to a hybrid mulberry silage raw material processing device. Background Technology

[0002] Paper mulberry ( Broussonetia papyrifera The hybrid paper mulberry (Broussonetia) is a perennial deciduous tree belonging to the genus Broussonetia in the family Moraceae. This hybrid variety, cultivated by the Institute of Botany, Chinese Academy of Sciences, is a new type of paper mulberry with numerous advantages, including high yield, resistance to felling, and high protein content. The hybrid paper mulberry is bushy, with strong sprouting and tillering abilities, a well-developed root system, and tolerance to saline-alkali soil and poor soil conditions. It is a pioneer species for afforestation in difficult locations and a preferred species for windbreak, sand fixation, and soil erosion control. Widely distributed in my country, it can grow in plains, hills, and mountains. Its bast fiber is a high-grade raw material for papermaking, producing white paper. Its roots and seeds can be used medicinally, and its sap can treat skin diseases. Its thick, smooth leaves are rich in crude protein, amino acids, and trace elements, with a comprehensive nutritional content exceeding that of legumes, making it a high-quality plant protein feed. Furthermore, the flavonoids and alkaloids contained in the paper mulberry can play special functional roles in animal health. The hybrid paper mulberry is a valuable resource, integrating ecological, economic, and social benefits, and has broad market development prospects.

[0003] Because hybrid paper mulberry leaves are high in protein, they can be used as animal feed resources to alleviate the shortage of crude protein feed. Paper mulberry silage is a technology that uses paper mulberry as raw material and employs fermentation to produce high-nutrient feed. Studies have found that silage fermentation can improve the feed value of paper mulberry leaves. Currently, silage is an effective way to preserve the nutritional value of paper mulberry; however, paper mulberry is not easy to dry, and if it is not properly stored after harvesting, its nutritional value will rapidly decline or even rot and spoil. Utility Model Content

[0004] The purpose of this invention is to provide a hybrid paper mulberry silage raw material processing device to address the shortcomings of existing technologies.

[0005] In order to achieve the above-mentioned objectives of this utility model, the following technical solution is adopted:

[0006] A hybrid mulberry silage raw material processing device includes a conveying and drying mechanism with a dryer installed on top for drying the mobile conveyed hybrid mulberry trees; a shredding mechanism including a chopping chamber and a shredding chamber, the bottom of the chopping chamber being inclined downwards in an arc shape towards the shredding chamber; and a packaging mechanism including a self-sealing mechanism for the material inlet and a material guiding channel, the material guiding channel having a discharge port, the self-sealing mechanism being installed at the discharge port, the material guiding channel being connected to a packaging bag, and the packaging bag receiving the material guided by the material guiding channel; wherein, one end of the conveying and drying mechanism is connected to the shredding mechanism, and the other end of the shredding mechanism is connected to the packaging mechanism.

[0007] Furthermore, the dryer includes a drying chamber, which is divided into multiple microwave heating drying chambers, each microwave heating drying chamber being equipped with a magnetron assembly, wherein each microwave heating drying chamber has a material inlet at its bottom.

[0008] Furthermore, the hybrid paper mulberry silage raw material processing device of this utility model also includes an exhaust fan and a controller. The exhaust fan is installed in the drying box, and the controller is electrically connected to the exhaust fan and the dryer.

[0009] Furthermore, the shredding mechanism also includes a machine support frame. The top of the machine support frame is equipped with a shredding machine frame and a machine body, and the bottom is equipped with a drive component. A conveying mechanism is installed on the shredding machine frame. The machine body has an inlet end and a discharge end, and the inlet end is connected to the conveying mechanism. Inside the machine body, between the inlet end and the discharge end, a feed roller, a limiting rod group, a guillotine segment, and a shredding component are installed in sequence. The guillotine segment is installed in the guillotine chamber, and the shredding component is installed in the shredding chamber and extends above the guillotine segment. The drive component is connected to the conveying mechanism, the feed roller, the guillotine segment, and the shredding component in a transmission connection.

[0010] Furthermore, the shaving component includes a shaving shaft, multiple shaving discs spaced parallel to each other along the axial direction, multiple blades distributed circumferentially on the shaving discs, and multiple short teeth between adjacent blades; and shaving blades, with multiple shaving blades distributed circumferentially on each shaving disc, and multiple parallel grooves on the shaving blades along the length direction.

[0011] Furthermore, the guillotine component includes a guillotine disc, a fifth shaft, and guillotines. Two guillotine discs are arranged in parallel with a gap between them and connected by multiple guillotines, which are distributed circumferentially. Each guillotine disc is equipped with a fifth shaft, and each guillotine is arc-shaped along its width and intersects the fifth shaft.

[0012] Furthermore, the packaging mechanism also includes a packaging body, comprising a machine compartment and a material guide channel, the machine compartment and the material guide channel being aligned in a straight line, the machine compartment being equipped with a telescopic drive component, the telescopic drive component being provided with a piston, the piston being connected to a push plate in a transmission manner; a bracket, one end of the bracket being connected to the material guide channel, and the other end being provided with a baffle; bag clamping components, at least two bag clamping components being installed on the end of the material guide channel near the bracket; a material guide tube, one end of the material guide tube being installed at the material discharge port; and a material guide hopper, the material guide hopper being installed at the other end of the material guide tube; wherein, when the push plate deviates from the material discharge port and squeezes the material discharge port self-sealing mechanism to move into the machine compartment, the material discharge port opens; when the push plate moves into the material guide channel, the material discharge port self-sealing mechanism resets and closes the material discharge port.

[0013] Furthermore, the self-sealing mechanism of the feed inlet includes a slide rail installed on the side of the machine compartment and extending along the length of the machine compartment; a sealing plate that passes through the side of the machine compartment and is inserted into the slide rail; a spring seat installed on the machine compartment; guide rods with at least one guide rod installed in parallel at intervals on the spring seat; a guide seat installed on the sealing plate and fitted onto the guide rods; and a first spring, with each guide rod fitted with a first spring, one end of the first spring connected to the spring seat and the other end connected to the guide seat.

[0014] Furthermore, the hybrid paper mulberry silage raw material processing device of this utility model also includes a protrusion, and a protrusion is installed at the bottom of the end of the sealing plate near the push plate.

[0015] Furthermore, the bag clamping component includes a storage tube; a fixed clamp plate, which is fixedly installed at one end of the storage tube; a screw, one end of which is fixed inside the storage tube and the other end of which passes through the fixed clamp plate; a second spring, which is sleeved on the screw, with one end located in the storage tube and the other end protruding from the fixed clamp plate; and a movable clamp plate and a nut, which are sequentially sleeved on the screw and screwed together.

[0016] The advancements of this invention compared to the prior art are as follows:

[0017] 1. This invention enables the drying of hybrid paper mulberry during its transport process, reducing the moisture content on the surface of the tree. After drying, the hybrid paper mulberry enters a shredding mechanism for chopping and shredding. The bottom of the chopping chamber extends downwards in an arc shape towards the shredding chamber, allowing the segments to fall quickly into the shredding chamber and preventing material accumulation and blockage. The packaging mechanism below the shredding mechanism directly discharges the filamentous fibers, which are then packaged and sealed within the packaging mechanism to achieve silage of the hybrid paper mulberry.

[0018] 2. The shredding blade of this invention features multiple parallel grooves on its side. These grooves create additional stress concentration points. When material passes over the blade, the edges of the grooves increase the pulling and bending forces on the straw fibers, promoting fiber breakage and separation. This allows for more precise fiber crushing than existing smooth blades. The parallel grooves form multiple small shredding units on the blade, causing the material to undergo multiple localized shredding processes as it moves across the blade, potentially reducing blind spots and improving overall uniformity. The multiple parallel grooves also slow down the sliding speed of the material on the blade, extending the effective shredding time. Simultaneously, the turbulence generated by the grooves may promote material tumbling, preventing clumping. Attached Figure Description

[0019] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, the elements or parts are not necessarily drawn to scale.

[0020] Figure 1 This is a schematic diagram of the structure of a hybrid mulberry silage raw material processing device according to the present invention;

[0021] Figure 2 This is a schematic diagram of the conveying and drying mechanism in this utility model;

[0022] Figure 3 This is a schematic diagram of the kneading mechanism in this utility model;

[0023] Figure 4 for Figure 3 A schematic diagram of a transmission connection structure between the feed roller, the chaff cutter, and the shredding component;

[0024] Figure 5 for Figure 3 A schematic diagram of a type of wire-rolling component;

[0025] Figure 6 This is a schematic diagram of a connection structure between the shredding knife and the shredding disc in this utility model;

[0026] Figure 7 This is a schematic diagram of a packaging mechanism in this utility model;

[0027] Figure 8 This is a schematic diagram of the connection between the baffle and the spring, and between the push plate and the telescopic drive component in this utility model;

[0028] Figure 9 This is a schematic diagram of one structure of the bag clamping component in this utility model;

[0029] Figure 10 This is a schematic diagram of the packaging mechanism of this utility model without the installation of the guide hopper and guide pipe;

[0030] The names and serial numbers of each component in the diagram are as follows:

[0031] 1-Conveyor, 101-First conveyor belt, 1011-Friction strip, 102-Frame, 103-Drive roller, 104-Shaft, 105-First driven wheel, 106-First transmission component, 107-First drive wheel, 108-First drive motor, 109-First driven roller, 2-Dryer, 21-Drying box, 211-Microwave heating drying chamber, 2111-Material inlet, 22-Magnetron assembly;

[0032] 3-Control valve, 4-Exhaust pipe, 5-Exhaust fan;

[0033] 6-Shredding mechanism, 61-Shredding machine frame, 62-Shredding driven roller, 63-Side baffle, 64-Plate conveyor belt, 65-Machine body, 651-Inlet end, 652-Discharge end, 653-Cutter section chamber, 654-Shredding chamber, 66-Inclined baffle, 67-Shredding component, 671-Shredding shaft, 672-Shredding knife, 673-Shredding fly disc, 6731-Flying knife, 6732-Short tooth, 68-Cutter section component, 681-Cutter, 682-Cutter disc, 69-Upper feed roller, 691-Pulling rod, 692-Support plate, 693-Shaft hole, 610-Upper limiting rod, 611-Lower limiting rod, 612-Lower feed roller 613-First roller, 614-First redirecting roller, 615-First shaft, 616-Second roller, 617-Third roller, 618-Fourth roller, 619-Second shaft, 620-Fifth roller, 621-Sixth roller, 622-Third shaft, 623-Fourth shaft, 624-Fifth shaft, 625-Seventh roller, 626-Eighth roller, 627-Sixth shaft, 628-Drive component, 6281-Output shaft, 629-Ninth roller, 630-Second transmission component, 631-Seventh shaft, 632-Eighth shaft, 633-Second redirecting roller, 634-Machine body support frame, 635-Spinning drive roller;

[0034] 7-Packaging mechanism, 71-Guide hopper, 72-Guide pipe, 73-First observation window, 74-Packaging bag, 75-Baffle, 76-First support leg, 77-Bracket, 78-Guide roller, 79-Bag clamping component, 791-Nut, 792-Reinforcing sleeve, 793-Modible clamping plate, 794-Screw, 795-Second spring, 796-Collection cylinder, 797-Fixed clamping plate, 710-Second support leg, 711-Packaging machine body 7110 - Material discharge port, 7111 - Machine compartment, 7112 - Material guide channel, 71121 - Channel opening, 713 - Second observation window, 714 - Slide rail, 715 - Push plate, 716 - Support, 717 - Guide sleeve, 718 - Telescopic drive component, 7181 - Piston, 719 - Frame, 720 - Protrusion, 721 - Sealing plate, 722 - Guide seat, 723 - Guide rod, 724 - First spring, 725 - Spring seat;

[0035] 8-Controller. Detailed Implementation

[0036] To enable those skilled in the art to better understand the technical solutions in this application, the technical solutions of this utility model will be clearly and completely described below in conjunction with the accompanying drawings and embodiments. Obviously, the described embodiments are only a part of the embodiments in this application. Based on the embodiments in this application, all other embodiments obtained by those skilled in the art without creative effort should fall within the scope of protection of this application.

[0037] Example 1:

[0038] like Figures 1 to 10 As shown, a hybrid mulberry silage raw material processing device includes a conveying and drying mechanism 1, a shredding mechanism 6, and a packaging mechanism 7. A dryer 2 is installed on the top of the conveying and drying mechanism 1, which is used to dry the mobile conveyed hybrid mulberry trees. The shredding mechanism 6 includes a chopping chamber 653 and a shredding chamber 654, with the bottom of the chopping chamber 653 inclined downwards in an arc shape towards the shredding chamber 654. The packaging mechanism 7 includes a self-sealing mechanism for the material inlet and a material guide channel 7112. The material guide channel 7112 has a discharge port, and the self-sealing mechanism is installed at the discharge port. The material guide channel 7112 is connected to a packaging bag 74, which collects the material guided by the material guide channel 7112. The conveying and drying mechanism 1 is connected to one end of the shredding mechanism 6, and the other end of the shredding mechanism 6 is connected to the packaging mechanism 7.

[0039] The conveying and drying mechanism 1 can convey and dry the hybrid paper mulberry tree at the same time. During the drying process, the moisture attached to the surface of the hybrid paper mulberry tree can be removed, which can reduce the moisture content of the filamentous fibers obtained by subsequent spinning.

[0040] The shredding mechanism 6 has both chopping and shredding functions. The shredding mechanism receives the hybrid paper mulberry trees sent by the conveying and drying mechanism, and chops the received hybrid paper mulberry trees in the chopping chamber. The short-segmented hybrid paper mulberry trees obtained from chopping enter the shredding chamber for shredding.

[0041] Packaging unit 7 receives the filamentous fibers discharged from the shredding unit and packages them, thus achieving the silage of hybrid paper mulberry. Understandably, the filamentous fibers of hybrid paper mulberry can ferment inside the packaging bag.

[0042] The bottom of the cleaving chamber 653 is inclined downward in an arc shape towards the sifting chamber 654, which allows the cleaved hybrid paper mulberry tree segments to be guided to the sifting chamber by the inclined bottom surface. This prevents the cleaved hybrid paper mulberry tree segments from accumulating at the bottom of the cleaving chamber and prevents blockage of the cleaving chamber.

[0043] like Figure 2As shown, the conveyor of the conveying and drying mechanism 1 includes a first conveyor belt 101, friction strips 1011, a frame 102, a drive roller 103, a rotating shaft 104, a first driven wheel 105, a first transmission component 106, a first drive wheel 107, a first drive motor 108, and a first driven roller 109. The first driven roller 109 is rotatably mounted on one end of the frame 102, and the drive roller 103 is mounted on the other end. The first driven roller 109 and the drive roller 103 are connected by the first conveyor belt 101. Multiple transversely mounted friction strips 1011 are installed on the first conveyor belt 101 along its length. The friction strips 1011 can increase the friction between the conveyor belt and the hybrid paper mulberry tree, which is beneficial for the conveyor belt to drive the hybrid paper mulberry tree for transmission. A rotating shaft 104 is connected to a drive roller 103 and is fitted with a first driven wheel 105. A first drive motor 108 has an output shaft, on which a first drive wheel 107 is fitted. The first drive wheel 107 and the first driven wheel 105 are connected by a first transmission component 106. Working principle: The first drive motor 108 drives the output shaft to rotate, which in turn drives the first drive wheel 107 to rotate. The first drive wheel 107 drives the first driven wheel 105 to rotate via the first transmission component 106. The driven wheel 105 drives the rotating shaft 104 to rotate, which in turn drives the drive roller 108 to rotate. The drive roller 108 then drives the first conveyor belt 101 to rotate.

[0044] Work style:

[0045] Hybrid paper mulberry is dried by the conveying and drying mechanism 1, and then conveyed to the shaving mechanism 6. The shaving mechanism 6 has a chopping chamber 653 that chops the conveyed hybrid paper mulberry into segments. The resulting short segments of hybrid paper mulberry fall into the shaving chamber 654 for shaving. The shaving mechanism 6 unloads the shaving fibers to the packaging mechanism 7. The packaging mechanism 7 accepts the shaving fibers and packages them to obtain packaged hybrid paper mulberry filaments, thus realizing the silage of hybrid paper mulberry.

[0046] In some alternative embodiments, one structure of the dryer is provided. The dryer 2 includes a drying chamber 21, which is divided into a plurality of microwave-heated drying chambers 211, each microwave-heated drying chamber 211 being equipped with a magnetron assembly 22, wherein each microwave-heated drying chamber 211 has a material inlet 2111 at its bottom.

[0047] The magnetron assembly 22 includes at least one set of magnetrons. Each microwave-heated drying chamber may be equipped with 1, 2, 3 or 4 magnetrons.

[0048] It should be noted that the magnetron assembly can uniformly supply microwave heating to the microwave-heated drying chamber, thus ensuring even heating of the hybrid paper mulberry trees within the chamber. The microwave-heated drying chamber can heat the hybrid paper mulberry trees to temperatures ranging from 60℃ to 80℃. Of course, the desired heating temperature can be selected according to production needs.

[0049] To facilitate the rapid extraction of water vapor generated during drying from the microwave heating drying chamber, an exhaust fan 5 and a controller 8 are added. The exhaust fan 5 is installed in the drying chamber 21, and the controller 8 is electrically connected to the exhaust fan 5 and the dryer 2.

[0050] One installation method for exhaust fan 5: such as Figure 1 , 2 As shown, the drying oven 21 is equipped with an exhaust pipe 4, and an exhaust fan 5 is installed on the exhaust pipe 4. When the exhaust fan 5 is working, it draws water vapor and air from the drying oven through the exhaust pipe 4, thus removing the water vapor from the drying oven.

[0051] To further control the opening and closing of the exhaust pipe, a control valve 3 is added. When control valve 3 is open, the exhaust pipe is open. When control valve 3 is closed, the exhaust pipe is closed, thus preventing communication between the drying chamber and the exhaust fan.

[0052] The controller 8 can be used to control the operation of the exhaust fan 5 and the dryer 2.

[0053] In some optional embodiments, one structure of the kneading mechanism is provided. The kneading mechanism 6 also includes a machine support frame 634, on the top of which a kneading frame 61 and a machine body 65 are mounted, and on the bottom of which a drive member 628 is mounted. A conveying mechanism is mounted on the kneading frame 61. The machine body 65 has an inlet end 651 and an outlet end 652, with the inlet end 651 connected to the conveying mechanism. Inside the machine body 65, between the inlet end 651 and the outlet end 652, a feed roller, a limiting rod group, a chaff cutter 68, and a kneading member 67 are sequentially mounted. The chaff cutter 68 is mounted in a chaff chamber 653, and the kneading member 67 is mounted in a kneading chamber 654 and extends above the chaff cutter 68. The drive member 628 is connected to the conveying mechanism, the feed roller, the chaff cutter 68, and the kneading member 67 in a transmission connection.

[0054] like Figure 3 , 4 As shown, the axis of the shredding component 67 is higher than the axis of the chopping section 68. This design, where the chopping blade axis is lower than the shredding blade axis, allows the straw to fall directly into the shredding chamber after chopping, reducing straw loss during transport and ensuring the integrity of the straw and fibers, thereby improving the shredding effect. It also makes the straw processing process more continuous and efficient.

[0055] One structure of the conveying mechanism includes a kneading drive roller 635, a kneading driven roller 62, and a plate conveyor belt 64. The kneading drive roller 635 and the kneading driven roller 62 are installed in parallel on the kneading frame 61 at intervals. The kneading drive roller 635 and the kneading driven roller 62 are connected by the plate conveyor belt 64. The kneading drive roller 635 is connected by the drive component 628.

[0056] Working principle of the conveying mechanism: The driving component 628 drives the active roller 635 of shredding to rotate, the active roller 635 of shredding to drive the plate conveyor belt 64, and the plate conveyor belt 64 rotates with the assistance of the driven roller 62 of shredding. The plate conveyor belt 64 can then carry the hybrid paper mulberry placed on it for conveying.

[0057] To guide the material in the conveying mechanism, a side baffle 63 is added. Figure 3 As shown, side baffles 63 are installed on both sides along the conveying direction of the conveying mechanism. The side baffles 63 are mounted on the shredder frame 61. The two side baffles 63 prevent the hybrid paper mulberry trees conveyed on the conveying mechanism from falling off from both sides.

[0058] like Figure 3 , 4 As shown, the feed rollers include an upper feed roller 69 and a lower feed roller 612, which are installed in parallel with a gap between them.

[0059] Both the upper feed roller 69 and the lower feed roller 612 are rotatably connected to the machine body 65 via a third shaft 622. The upper feed roller 69 and the lower feed roller 612 rotate in different directions. The interaction between the upper feed roller 69 and the lower feed roller 612 can clamp and feed the hybrid paper mulberry tree conveyed by the conveying mechanism into the limiting rod group. Under the support of the limiting rod group, the hybrid paper mulberry tree extending into the guillotine chamber 653 is cut into segments by the guillotine segment 68.

[0060] like Figure 3 , 4 As shown, the limiting rod assembly includes an upper limiting rod 610 and a lower limiting rod 611, which are installed in parallel with a gap between them. The two ends of the upper limiting rod 610 and the lower limiting rod 611 are mounted on the machine body 65. The upper limiting rod 610 and the lower limiting rod 611 are used to support the cleaving of hybrid paper mulberry trees within the cleaving chamber 653.

[0061] To limit the landing point of the material discharged from the unloading end, an inclined baffle 66 is added. The inclined baffle 66 is installed at the unloading end 652 and is inclined downward. The material flying out of the unloading end 652 collides with the inclined baffle 66 and falls towards the packaging mechanism, which can prevent the material from flying out of the packaging mechanism.

[0062] A first structure for a shaving assembly is given. The shaving assembly 67 includes a shaving shaft 671 and shaving blades 672. Multiple shaving discs 673 are arranged parallel to each other along the axial direction on the shaving shaft 671. Multiple blades 6731 are distributed circumferentially on the shaving discs 673, and multiple short teeth 6732 are provided between adjacent blades 6731. Multiple shaving blades 672 are distributed circumferentially on each shaving disc 673, and multiple parallel grooves are provided on the blades 672 along their length.

[0063] like Figure 6As shown, the shredding blade 672, the flying blade 6731, and the short teeth 6732 form a three-stage synergistic shredding process. Existing shredding blades suffer from problems such as sharp cuts and hard nodules remaining on the straw (e.g., at the base of corn stalks), which can easily injure the mouths of livestock and result in low digestibility. The high-speed rotating flying blade 6731 powerfully cuts coarse and hard straw, quickly breaking down long stalks into shorter segments, reducing subsequent load. The densely arranged short teeth 6732 perform high-frequency rubbing, thoroughly tearing the fiber surface and destroying the lignin structure. The shredding blade 672 extends into a shredding disc 673, extending the processing path and performing a secondary longitudinal cut on the material to form long filamentous fibers.

[0064] The shredding blade 672 extends outward from the shredding disc 673, with its blade directly exposed to the material flow. This allows for more efficient grabbing and hooking of incoming straw or other fibrous materials, preventing material from accumulating or slipping at the feed inlet.

[0065] The large-diameter flying knife 6731 provides a powerful initial cutting force, quickly slicing the stems of hybrid paper mulberry, while the small-diameter short teeth 6732 assist in refining the cut. Combined with the high-speed rotating disc, it forms a "cutting-rubbing" compound action, significantly improving processing efficiency.

[0066] The shredding blade 672 extends into the shredding disc 673, allowing the material to immediately enter the shredding zone after cutting. The short teeth 6732 perform secondary shredding and tearing of the fragments, promoting the fiberization of the material. In straw processing, this avoids excessive crushing or the retention of large pieces, ensuring uniform output and meeting the requirements of subsequent processing or feed.

[0067] Combined with centrifugal force or airflow assistance, the extended blades help the material form a vortex in the crushing chamber, achieving multiple cycles of kneading and improving the consistency of the finished product.

[0068] The shredding blade 672 extends into the shredding disc 673, which can adjust the rotation radius to prevent coarse, hard, or wet materials from flooding in at once, causing overload or blockage.

[0069] Understandably, segmented processing avoids excessive grinding of materials, preserves fiber length while breaking down cell walls, which is beneficial for livestock digestion and absorption.

[0070] In some alternative embodiments, one structure of the guillotine segment is provided. For example... Figure 3 , 4 As shown, the guillotine segment 68 includes a guillotine disc 682, a fifth shaft 624, and guillotines 681. The two guillotine discs 682 are arranged in parallel with a gap and connected by multiple guillotines 681, which are distributed circumferentially. Each guillotine disc 682 is equipped with a fifth shaft 624, and each guillotine is arc-shaped along the width direction and intersects with the fifth shaft 624.

[0071] The guillotine is arc-shaped along its width, which allows it to be fitted to the circumference of the guillotine disc, and also facilitates the guillotine cutting of hybrid paper mulberry trees.

[0072] like Figure 3 , 4 As shown, the drive unit 628 has a transmission connection structure with the conveying mechanism, feed roller, chaff cutter 68, and shredding unit 67, and is equipped with a ninth rotating wheel 629, a fifth shaft 627, an eighth rotating wheel 626, a seventh rotating wheel 625, a fifth shaft 624, a fourth shaft 623, a sixth rotating wheel 621, a first rotating wheel 613, a fourth rotating wheel 618, a second shaft 619, a fifth rotating wheel 620, a seventh shaft 631, a second rotating wheel 616, a third shaft 622, a first redirecting wheel 614, a first shaft 615, an eighth shaft 632, and a second redirecting wheel 633.

[0073] The drive unit 628 is provided with an output shaft 6281, on which a ninth rotating wheel 629 is mounted.

[0074] One end of the second shaft 619 is connected to the roller shaft of the active kneading roller 635, and the other end is equipped with the fifth rotating wheel 620. The seventh shaft 631 is rotatably mounted on the machine body 65, and the fourth rotating wheel 618 and the third rotating wheel 617 are mounted on the seventh shaft 631.

[0075] A second roller 616 is mounted on the third shaft 622 of the upper feed roller 69, and a fourth roller 618 is mounted on the third shaft 622 of the lower feed roller 612. A first shaft 615 is rotatably mounted on the machine body 65 near the upper feed roller 69, and a first deflector 614 is mounted on the first shaft 615. An eighth shaft 632 is rotatably mounted on the machine body 65 near the lower feed roller 612, and a second deflector 633 is mounted on the eighth shaft 632. Both ends of the chaff cutter 68 are rotatably mounted on the machine body 65 via a fifth shaft 624, and a seventh roller 625 is mounted on the fifth shaft 624. Both ends of the shredding component 67 are rotatably mounted on the machine body 65 via a fourth shaft 623, and a sixth roller 621 is mounted on the fourth shaft 623. A sixth shaft 627 is mounted on the machine body 65, located below the chaff cutter 68, and an eighth roller 626 is mounted on the sixth shaft 627. The fourth rotating wheel 618 and the fifth rotating wheel 620 are connected by a chain or a drive belt.

[0076] The second steering wheel 633, the first rotating wheel 613, the fourth rotating wheel 618, the second rotating wheel 616, the third rotating wheel 617, the second rotating wheel 616, the first steering wheel 614, the seventh rotating wheel 625, the sixth rotating wheel 621, the eighth rotating wheel 626, and the ninth rotating wheel 629 are connected by a second transmission component 630.

[0077] Understandably, such as Figure 3 , 4As shown, the interaction of the third rotating wheel 617, the first redirecting wheel 614, and the second redirecting wheel 633 enables the first rotating wheel 613 and the second rotating wheel 616 to rotate in opposite directions. After the first rotating wheel 613 and the second rotating wheel 616 rotate in opposite directions, the hybrid paper mulberry tree can be clamped and fed into the feed roller.

[0078] It is also understandable that, such as Figure 3 , 4 As shown, under the interaction of the first reversing wheel 614 and the eighth rotating wheel 626, the sixth rotating wheel 621 and the seventh rotating wheel 625 rotate in opposite directions, thus causing the cleaving segment 68 and the shredding segment 67 to rotate in opposite directions. Furthermore, the installation height of the fifth shaft 624 is lower than that of the fourth shaft 623, and the bottom of the cleaving chamber 653 extends downwards in an arc shape towards the shredding chamber 654. This allows the hybrid mulberry segments within the cleaving chamber to fall quickly into the shredding chamber, reducing the risk of blockage.

[0079] In some alternative embodiments, one structure of the packaging mechanism is provided. For example... Figure 7-9 As shown, the packaging mechanism 7 also includes a packaging body 711, a support 77, a bag clamping component 79, a guide tube 72, and a guide hopper 71. The packaging machine body 711 includes a machine compartment 7111 and a material guide channel 7112. The machine compartment 7111 and the material guide channel 7112 are aligned in a straight line. The machine compartment 7111 is equipped with a telescopic drive component 718, which is equipped with a piston 7181. The piston 7181 is connected to a push plate 715. One end of the bracket 77 is connected to the material guide channel 7112, and the other end is equipped with a baffle 75. At least two bag clamping components 79 are installed on the end of the material guide channel 7112 near the bracket 77. One end of the material guide pipe 72 is installed at the discharge port 7110. The material guide hopper 71 is installed at the other end of the material guide pipe 72. When the push plate 715 deviates from the discharge port 7110, it squeezes the discharge port self-sealing mechanism and moves into the machine compartment 7111, opening the discharge port 7110. When the push plate 715 moves into the material guide channel 7112, the discharge port self-sealing mechanism resets and closes the discharge port 7110.

[0080] To facilitate observation of the material discharge from the feed pipe 72, a first observation window 73 is added. For example... Figure 7 As shown, a first observation window 73 is installed on the side of the feed tube 72. The material feeding situation inside the feed tube 72 can be easily observed through the first observation window.

[0081] To facilitate viewing the materials in the material guide channel 7112, a second observation window 713 is added. For example... Figure 7 As shown, a second observation window 713 is installed on the material guide channel 7112. The material in the material guide channel 7112 can be easily observed through the second observation window 713.

[0082] A support structure for bracket 77 includes a first leg 76 and a second leg 710. The first leg 76 is installed at the bottom of one end of bracket 77, and the second leg 710 is installed at the bottom of the other end. The first leg 76 and the second leg 710 together support bracket 77.

[0083] like Figure 7 , 10 As shown, multiple guide rollers 78 are installed parallel to each other at intervals along the length of the top of the support 77. The two ends of the guide rollers 78 are rotatably mounted to the support 77 via roller shafts. The material guiding channel 7112 has a square tube structure, and the filamentous fibers guided through the material guiding channel are in block form. Under the action of multiple guide rollers, the block-shaped filamentous fibers can move easily within the packaging bag 74.

[0084] It should be noted that one, two, or three bag clamping components 79 may also be installed on the baffle 75. The packaging bag 74 is clamped by the bag clamping components on the guide channel 7112 and the baffle 75, which can better fix the packaging bag to the top surface of the bracket 77.

[0085] like Figure 7 , 10 As shown, a frame 719 is installed inside the cabin 7111. The frame 719 is used to support and install the telescopic drive component 718.

[0086] To provide guidance and protection for the piston, a guide sleeve 717 is added. The guide sleeve 717 is fitted onto the piston 7181 and installed on the support 716. The support 716 is installed on the frame 719.

[0087] To facilitate the fitting of the packaging bag 74 onto the opening 71121 of the material guide channel 7112, a gap exists between the material guide channel 7112 and the support 77. Therefore, a spacer is installed between the material guide channel 7112 and the support 77. The spacer prevents the material guide channel from fitting snugly against the top surface of the support, allowing the packaging bag to be fitted onto the opening of the material guide channel.

[0088] like Figure 7 , 8 The diagram illustrates one structure of a self-sealing mechanism for the feed inlet. The self-sealing mechanism includes a slide rail 714, a sealing plate 721, a spring seat 725, guide rods 723, a guide seat 722, and a first spring 724. The slide rail 714 is installed on the side of the machine compartment 7111 and extends along the length of the machine compartment 7111. The sealing plate 721 passes through the side of the machine compartment 7111 and is inserted into the slide rail 714, allowing the sealing plate 721 to slide relative to the slide rail 714. The spring seat 725 is installed on the machine compartment 7111; at least one guide rod 723 is installed parallel to each other on the spring seat 725; the guide seat 722 is installed on the sealing plate 721 and sleeved on the guide rods 723; each guide rod 723 is sleeved with a first spring 724, one end of which is connected to the spring seat 725, and the other end is connected to the guide seat 722.

[0089] The number of guide rods 723 installed can be 2, 3, or 4, etc. The guide rods prevent bending when the first spring is compressed.

[0090] The number of first springs 724 can be 2, 3, or 4, etc. The first spring pushes the sealing plate 721 back to the discharge port, realizing the automatic closure of the discharge port.

[0091] To further increase the contact area between the push plate and the sealing plate, a protrusion 720 is added. The protrusion 720 is installed on the bottom end of the sealing plate 721 near the push plate 715. The protrusion 720 can increase the contact area between the sealing plate 721 and the push plate, which can facilitate the push plate to push the sealing plate towards the cabin.

[0092] It should be noted that the height and width of the material guide channel can be 30-50cm, and the length can be set to 1-1.2m. The length and width of the material discharge port can be 30-50cm. In other words, the specifications of the material discharge port can be: when the width of the material guide channel is 30cm, the width of the material discharge port is 30cm, and the length can be 40cm; when the width of the material guide channel is 40cm, the width of the material discharge port is 40cm, and the length can be 40cm; when the width of the material guide channel is 50cm, the width of the material discharge port is 50cm, and the length can be 50cm.

[0093] How packaging organizations work:

[0094] In the initial state, the self-sealing mechanism disengages from the discharge port 7110 on the material guide channel, and the discharge port 7110 is open. At this time, the sealing plate compresses the first spring 724, causing elastic compression deformation. The first spring 724 exerts a supporting force on the sealing plate. The packaging bag 74 is fitted onto the channel opening 71121 of the material guide channel 7112 through its bag opening and is clamped by the bag clamp 79, which stretches the packaging bag 74 along the top surface of the support 77.

[0095] The filamentous fibers discharged from the shredding mechanism 6 fall into the guide hopper 71. The filamentous fibers in the guide hopper 71 are guided into the discharge port 7110 through the guide pipe 72. The filamentous fibers fall into the guide channel 7112 through the discharge port 7110.

[0096] As the telescopic drive component 718 drives the piston 7181 to extend the guide channel 7112, the piston 7181 drives the push plate 715 to move in the guide channel 7112. The push plate 715 pushes the filamentous fibers falling from the discharge port 7110 into the guide channel 7112. As the piston extends, the push plate 715 pushes the filamentous fibers along the guide channel 7112 towards the channel opening 71121. The material enters the packaging bag 74 through the channel opening 71121, and the packaging bag 74 collects the filamentous fibers discharged from the channel opening. The first spring 724 pushes the sealing plate 721 to move with the push plate 715, and the sealing plate 721 gradually blocks the discharge port 7110. When piston 7181 pushes pusher plate 715 completely into guide channel 7112 through bottom of discharge port 7110, sealing plate 721 completely blocks discharge port 7110, preventing guide pipe 72 from communicating with guide channel 7112, and material in guide pipe stops falling downward. This prevents filamentous fibers from entering the machine chamber when pusher plate resets and enters the machine chamber.

[0097] When piston 7181 extends to its set stroke, it retracts and resets, causing push plate 715 to move in the opposite direction and reset. When push plate 715 moves to contact sealing plate 721, it moves sealing plate 721 towards machine compartment 7111. Sealing plate 721 gradually disengages from discharge port 7110. As sealing plate 721 moves, it compresses the first spring 724, causing elastic deformation. When push plate 715 pushes sealing plate 721 completely away from discharge port 7110, telescopic drive component 718 pushes push plate 715 in the opposite direction to move towards guide channel 7112. This cycle is repeated to continuously package the filamentous fibers of hybrid paper mulberry.

[0098] After the packaging bag 74 is filled with an appropriate amount of filamentous fibers, the clamping action of the bag clamp 79 on the packaging bag can be released, the packaging bag 74 can be removed from the support 77, and then the opening of the packaging bag can be tied and sealed, and the hybrid paper mulberry can be ensiled.

[0099] In some alternative embodiments, one structure of the bag clamping component is provided. The bag clamping component 79 includes a storage cylinder 796, a fixed clamping plate 797, a screw 794, a second spring 795, a movable clamping plate 793, and a nut 791. The fixed clamping plate 797 is fixedly installed at one end of the storage cylinder 796; one end of the screw 794 is fixed inside the storage cylinder 796, and the other end passes through the fixed clamping plate 797; the second spring 795 is sleeved on the screw 794, with one end located in the storage cylinder 796 and the other end protruding from the fixed clamping plate 797; the movable clamping plate 793 and the nut 791 are sequentially sleeved on the screw 794, and the nut is screwed into the screw 794.

[0100] To facilitate the movement of the movable clamping plate by the nut, a reinforcing sleeve 792 is added. The movable clamping plate 793 has a through hole for fitting the screw 794, and the reinforcing sleeve 792 is installed in the through hole of the movable clamping plate 793. During installation, the reinforcing sleeve and the movable clamping plate are fitted onto the screw.

[0101] How the bag clamp works:

[0102] Tightening nut 791 causes it to move along screw 794. When it moves and contacts reinforcing sleeve 792, it pushes reinforcing sleeve 792 and movable clamping plate 793 to move. When movable clamping plate 793 moves and contacts second spring 795, it compresses second spring 795 towards storage cylinder 796. When nut 791 is tightened, movable clamping plate 793 and fixed clamping plate 797 achieve clamping function. The opening of the packaging bag is clamped between movable clamping plate 793 and fixed clamping plate 797, which can fix the packaging bag to the material guide channel.

[0103] When the nut 791 is loosened, the second spring 795 undergoes elastic deformation due to compression, which exerts a supporting force on the movable clamping plate 793. Therefore, when the nut moves away from the fixed clamping plate 797, the second spring 795 pushes the movable clamping plate 793 to move accordingly, which facilitates the separation of the movable clamping plate from the fixed clamping plate and enables quick release of the clamped packaging bag.

[0104] Obviously, the above embodiments are merely illustrative examples for clear explanation and are not intended to limit the implementation. Those skilled in the art will recognize that other variations or modifications can be made based on the above description. It is neither necessary nor possible to exhaustively list all possible implementations here. However, obvious variations or modifications derived therefrom are still within the protection scope of this invention.

Claims

1. A hybrid paper mulberry silage raw material processing device, characterized in that: include A conveying and drying mechanism (1) is provided, with a dryer (2) mounted on top, the dryer (2) being used to dry the mobile conveyed hybrid mulberry tree; The shredding mechanism (6) includes a guillotine chamber (653) and a shredding chamber (654), wherein the bottom of the guillotine chamber (653) is inclined downward in an arc shape towards the shredding chamber (654); The packaging mechanism (7) includes a self-sealing mechanism for the material outlet and a material guiding channel (7112). The material guiding channel (7112) is provided with a material discharge port. The self-sealing mechanism for the material outlet is installed at the material discharge port. The material guiding channel (7112) is connected to a packaging bag (74). The packaging bag (74) collects the material guided by the material guiding channel (7112). The conveying and drying mechanism (1) is connected to one end of the shredding mechanism (6), and the other end of the shredding mechanism (6) is connected to the packaging mechanism (7).

2. The hybrid paper mulberry silage raw material processing device according to claim 1, characterized in that: The dryer (2) includes a drying box (21), which is divided into multiple microwave heating drying chambers (211). Each microwave heating drying chamber (211) is equipped with a magnetron assembly (22). Each microwave heating drying chamber (211) has a material inlet (2111) at the bottom.

3. The hybrid paper mulberry silage raw material processing device according to claim 2, characterized in that: It also includes an exhaust fan (5) and a controller (8), the exhaust fan (5) being installed in the drying chamber (21), and the controller (8) being electrically connected to the exhaust fan (5) and the dryer (2).

4. The hybrid paper mulberry silage raw material processing device according to claim 1, characterized in that: The kneading mechanism (6) also includes A machine support frame (634) is provided, with a shredder frame (61) and a machine body (65) mounted on the top of the machine support frame (634) and a drive unit (628) mounted on the bottom. A conveying mechanism is mounted on the shredder frame (61), and the machine body (65) is provided with an inlet end (651) and an unloading end (652). The inlet end (651) is connected to the conveying mechanism. Inside the machine body (65), between the inlet end (651) and the unloading end (652), a feeding roller, a limiting rod group, a guillotine section (68), and a shredding section (67) are installed in sequence. The guillotine section (68) is installed in the guillotine chamber (653), and the shredding section (67) is installed in the shredding chamber (654) and extends above the guillotine section (68). The drive unit (628) is connected to the conveying mechanism, the feed roller, the chaff cutter (68), and the shredding unit (67) in a transmission connection.

5. The hybrid paper mulberry silage raw material processing device according to claim 4, characterized in that: The shredding component (67) includes A spun yarn shaft (671) is provided with multiple spun yarn discs (673) spaced parallel to each other along the axial direction. Multiple blades (6731) are distributed circumferentially on each spun yarn disc (673), and multiple short teeth (6732) are provided between adjacent blades (6731). The shaving blade (672) is distributed circumferentially on each shaving disc (673) with multiple shaving blades (672) at intervals. The shaving blade (672) has multiple parallel grooves along its length.

6. The hybrid paper mulberry silage raw material processing device according to claim 4, characterized in that: The guillotine section (68) includes a guillotine disc (682), a fifth shaft (624), and guillotines (681). Two guillotine discs (682) are arranged in parallel with a gap and connected by multiple guillotines (681). The multiple guillotines (681) are distributed circumferentially. Each guillotine disc (682) is equipped with a fifth shaft (624), and each guillotine is arc-shaped along the width direction and intersects with the fifth shaft (624).

7. The hybrid paper mulberry silage raw material processing device according to claim 1, characterized in that: The packaging mechanism (7) also includes The packaging machine body (711) includes a machine compartment (7111) and a material guide channel (7112). The machine compartment (7111) and the material guide channel (7112) are aligned in a straight line. The machine compartment (7111) is equipped with a telescopic drive component (718). The telescopic drive component (718) is provided with a piston (7181). The piston (7181) is connected to the push plate (715) in a transmission manner. A support (77) is provided at one end, which is connected to the material guide channel (7112), and a baffle (75) is provided at the other end. Bag clamps (79), at least two bag clamps (79) are installed on one end of the material guide channel (7112) near the bracket (77); The feed tube (72), one end of which is installed at the discharge port; and A feed hopper (71) is installed at the other end of a feed pipe (72); In this process, the pusher plate (715) deviates from the discharge port and squeezes the discharge port self-sealing mechanism into the machine compartment (7111), and the discharge port opens; the pusher plate (715) moves into the material guide channel (7112), and the material port self-sealing mechanism resets and closes the discharge port.

8. The hybrid paper mulberry silage raw material processing device according to claim 7, characterized in that: The bag holder (79) includes Storage tube (796); A fixing plate (797) is fixedly installed at one end of the storage tube (796); Screw (794), one end of which is fixed inside the storage cylinder (796), and the other end is fitted with a fixing clamp (797). The second spring (795) is sleeved on the screw (794), with one end located in the receiving cylinder (796) and the other end protruding from the fixing clamp (797); and Movable clamp (793) and nut (791) are sequentially fitted onto screw (794), and the nut is screwed into screw (794).

9. The hybrid paper mulberry silage raw material processing device according to claim 1 or 7, characterized in that: The self-sealing mechanism of the feed inlet includes The slide (714) is installed on the side of the cabin (7111) and extends along the length of the cabin (7111); A sealing plate (721) is inserted into a slide rail (714) through the side of the cabin (7111). Spring seat (725), said spring seat (725) is mounted in the cabin (7111); Guide rod (723), at least one guide rod (723) is installed in parallel at intervals on the spring seat (725); Guide seat (722), said guide seat (722) is mounted on the sealing plate (721) and sleeved on the guide rod (723); and First spring (724), each guide rod (723) is fitted with a first spring (724), one end of the first spring (724) is connected to the spring seat (725), and the other end is connected to the guide seat (722).

10. The hybrid paper mulberry silage raw material processing device according to claim 9, characterized in that: It also includes a bump (720), which is installed on the bottom of one end of the sealing plate (721) near the push plate (715).

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