Electromagnetic iron separator with explosion-proof function
By adopting an explosion-proof belt and connecting arm lever structure in the explosion-proof iron separator, the problems of insufficient magnetic attraction and electrostatic risk are solved, achieving efficient iron removal and explosion-proof effects.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- WEIFANG HONGSHENG ELECTRONICS CO LTD
- Filing Date
- 2025-04-15
- Publication Date
- 2026-05-29
AI Technical Summary
Existing explosion-proof iron separators have limited magnetic attraction capabilities and cannot effectively adsorb iron blocks buried inside materials, and there is a risk of static electricity generation.
It adopts an explosion-proof belt design with alternating inner and outer belts and supporting ribs. The drive rollers and belts roll together, and combined with the front and rear connecting arms and lever structure, it reduces friction and static electricity generation, and improves the iron removal rate.
It effectively reduces the impact force of iron blocks on the iron separator, reduces the risk of static electricity, improves the iron removal rate, and ensures the safe operation of the equipment.
Smart Images

Figure CN224293500U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to an electromagnetic iron separator with explosion-proof function, belonging to the technical field of electromagnetic iron separators. Background Technology
[0002] With the rapid development of my country's economy, the demand and requirements for industries such as coal, thermal power generation, mining, and metallurgy are also increasing. During the production process, non-magnetic materials in the form of lumps or powders are generated. These materials often contain iron pieces or blocks, which may damage the machinery used to process the materials. Therefore, it is necessary to use an iron remover to pre-treat these materials, remove iron impurities, and thus achieve the purpose of iron removal.
[0003] Existing explosion-proof iron separators generally use permanent magnets. However, the magnetic attraction of permanent magnets is limited and cannot meet all working conditions. In addition, during the operation of the iron separator, the conveying direction of the iron separator's transmission belt is set perpendicular to the material transport direction. The transported material is usually quite thick, and the iron separator can only adsorb iron blocks mixed in the surface material, while iron blocks buried inside the material cannot be adsorbed.
[0004] In conclusion, the existing technology obviously has inconveniences and defects in practical use, so it is necessary to improve it. Utility Model Content
[0005] This invention addresses the shortcomings of the prior art by providing an electromagnetic iron separator with explosion-proof function, which can reduce friction and static electricity generation, thereby achieving an explosion-proof effect; it can also increase the iron removal rate.
[0006] To solve the above technical problems, the present invention adopts the following technical solution:
[0007] An explosion-proof electromagnetic separator includes a frame, an electromagnetic magnet installed in the middle of the frame, an active roller and a passive roller respectively at both ends of the frame, and an explosion-proof belt wound on the active roller and the passive roller. The explosion-proof belt includes an inner belt and an outer belt arranged at intervals, and supporting ribs are provided at equal intervals between the inner belt and the outer belt.
[0008] The bottom of the electromagnetic magnet is provided with multiple transmission rollers arranged along the transmission direction of the explosion-proof belt, and the two ends of the transmission rollers are rotatably mounted on the bracket.
[0009] Furthermore, the lower end of the explosion-proof belt is provided with multiple front connecting arms arranged side by side, and a lever is installed at the lower end of each front connecting arm.
[0010] Furthermore, the front connecting arm includes a horizontal arm, the lower end of which is provided with a first hinge ring and a second hinge ring spaced apart along its axial direction, and the upper end of the lever is hinged to the second hinge ring of the front connecting arm.
[0011] A third hinge ring is provided at the middle position of the lever, and a tension spring is hung on the third hinge ring and the first hinge ring.
[0012] Furthermore, the rear end of the front connecting arm is provided with a mounting sleeve, and the mounting sleeves of multiple front connecting arms are fitted onto the rear axle.
[0013] Furthermore, a rear connecting arm is provided between two adjacent front connecting arms, and a lever is hinged to the lower end of the rear connecting arm.
[0014] Furthermore, the lower end of the rear connecting arm is provided with a first hinge ring and a second hinge ring spaced apart along its axial direction, and the upper end of the lever is hinged to the second hinge ring of the rear connecting arm; a third hinge ring is provided at the middle position of the lever, and a tension spring is hung on the third hinge ring and the first hinge ring.
[0015] Furthermore, the front end of the rear connecting arm is provided with a mounting sleeve, which is installed on the rear axle. The rear connecting arm and the front connecting arm are respectively located on both sides of the rear axle.
[0016] Furthermore, the front connecting arm also includes a vertical arm that is vertically connected to its horizontal arm. The top of the vertical arm is provided with a mounting sleeve, which is fitted onto the front axle. Both ends of the front axle are fixed to the frame.
[0017] Compared with the prior art, the present invention, by adopting the above technical solution, has the following advantages:
[0018] The explosion-proof belt consists of an inner belt and an outer belt spaced apart. When an iron block is attracted to the explosion-proof belt, it can reduce the impact force of the iron block on the electromagnetic magnet, thereby avoiding the generation of static electricity. On the other hand, it can reduce the transfer of static electricity to the electromagnetic magnet. The transmission roller and the explosion-proof belt are in rolling contact. The rolling friction is less than the sliding friction, which reduces the generation of static electricity and thus achieves the explosion-proof effect.
[0019] The front connecting arm and the rear connecting arm are arranged one after the other. The lever at the lower end of the front connecting arm first moves the material, pushing some of the iron blocks in the material to the surface where they are adsorbed. Then the lever at the lower end of the rear connecting arm moves the material again, further pushing some of the iron blocks in the material to the surface where they are adsorbed, resulting in a higher iron removal rate.
[0020] The present invention will now be described in detail with reference to the accompanying drawings and embodiments. Attached Figure Description
[0021] Figure 1 This is a side view of the present invention (the front connecting arm, rear connecting arm, and lever are not shown).
[0022] Figure 2 This is a cross-sectional view of the explosion-proof belt;
[0023] Figure 3 yes Figure 1 The right view;
[0024] Figure 4 It is a 3D view of the front connecting arm, rear connecting arm, and lever.
[0025] In the picture,
[0026] 1-Frame, 2-Drive roller, 3-Passive roller, 4-Explosion-proof belt, 401-Inner belt, 402-Outer belt, 403-Supporting rib, 5-Electromagnetic magnet, 6-Bracket, 7-Drive roller, 8-Rear axle, 9-Front axle, 10-Front connecting arm, 11-First hinge ring, 12-Second hinge ring, 13-Lever, 14-Third hinge ring, 15-Rear connecting arm, 16-Mounting sleeve. Detailed Implementation
[0027] To provide a clearer understanding of the technical features, objectives, and effects of this utility model, the specific embodiments of this utility model are now described with reference to the accompanying drawings.
[0028] like Figures 1-4 As shown, this utility model provides an electromagnetic iron separator with explosion-proof function, including a frame 1, an electromagnetic magnet 5 installed in the middle of the frame 1, an active roller 2 and a passive roller 3 respectively provided at both ends of the frame 1, and an explosion-proof belt 4 wound on the active roller 2 and the passive roller 3. The explosion-proof belt 4 includes an inner belt 401 and an outer belt 402 arranged at intervals, and supporting ribs 403 are provided at equal intervals between the inner belt 401 and the outer belt 402.
[0029] The bottom of the electromagnetic magnet 5 is provided with multiple transmission rollers 7 arranged along the transmission direction of the explosion-proof belt 4, and the two ends of the transmission rollers 7 are rotatably mounted on the bracket 6.
[0030] The explosion-proof belt 4 consists of an inner belt 401 and an outer belt 402 spaced apart. When an iron block is attracted to the explosion-proof belt 4, it can reduce the impact force of the iron block on the electromagnetic magnet 5, thereby avoiding the generation of static electricity. On the other hand, it can reduce the transfer of static electricity to the electromagnetic magnet 5. The transmission roller 7 and the explosion-proof belt 4 are in rolling contact. The rolling friction is less than the sliding friction, which reduces the generation of static electricity and thus achieves the explosion-proof effect.
[0031] like Figure 4 The lower end of the explosion-proof belt 4 is provided with multiple front connecting arms 10 arranged side by side, and each front connecting arm 10 is equipped with a lever 13 at its lower end.
[0032] The front connecting arm 10 includes a horizontal arm. The lower end of the horizontal arm is provided with a first hinge ring 11 and a second hinge ring 12 spaced apart along its axial direction. The upper end of the lever 13 is hinged to the second hinge ring 12 of the front connecting arm 10. A third hinge ring 14 is provided at the middle position of the lever 13. A tension spring (not shown in the figure) is hung on the third hinge ring 14 and the first hinge ring 11.
[0033] The rear end of the front connecting arm 10 is provided with a mounting sleeve 16, and the mounting sleeves 16 of the multiple front connecting arms 10 are fitted onto the rear axle 8.
[0034] A rear connecting arm 15 is provided between two adjacent front connecting arms 10, and a lever 13 is hinged to the lower end of the rear connecting arm 15.
[0035] The lower end of the rear connecting arm 15 is provided with a first hinge ring 11 and a second hinge ring 12 spaced apart along its axial direction. The upper end of the lever 13 is hinged to the second hinge ring 12 of the rear connecting arm 15. A third hinge ring 14 is provided at the middle position of the lever 13. A tension spring (not shown in the figure) is hung on the third hinge ring 14 and the first hinge ring 11.
[0036] The rear connecting arm 15 has a mounting sleeve 16 at its front end. The mounting sleeve 16 of the rear connecting arm 15 is mounted on the rear axle 8. The rear connecting arm 15 and the front connecting arm 10 are located on opposite sides of the rear axle 8.
[0037] Since the front connecting arm 10 and the rear connecting arm 15 are arranged one behind the other, the lever 13 at the lower end of the front connecting arm 10 first moves the material, pushing some of the iron blocks in the material to the surface where they are adsorbed. Then, the lever 13 at the lower end of the rear connecting arm 15 moves the material again, further pushing some of the iron blocks in the material to the surface where they are adsorbed, resulting in a higher iron removal rate.
[0038] The front connecting arm 10 also includes a vertical arm that is vertically connected to its horizontal arm. The top of the vertical arm is provided with a mounting sleeve 16, which is fitted onto the front axle 9. Both ends of the front axle 9 are fixed to the frame 1.
[0039] The above description provides examples of the preferred embodiments of this utility model. Any aspects not detailed herein are common knowledge to those skilled in the art. The scope of protection of this utility model is determined by the claims. Any equivalent modifications based on the technical teachings of this utility model are also within the scope of protection of this utility model.
Claims
1. An electromagnetic iron separator with explosion-proof function, characterized in that: The machine includes a frame (1), an electromagnetic magnet (5) is installed in the middle of the frame (1), and active rollers (2) and passive rollers (3) are respectively provided at both ends of the frame (1). Explosion-proof belts (4) are wound on the active rollers (2) and passive rollers (3). The explosion-proof belts (4) include an inner belt (401) and an outer belt (402) arranged at intervals. Supporting ribs (403) are provided at equal intervals between the inner belt (401) and the outer belt (402). The bottom of the electromagnetic magnet (5) is provided with multiple transmission rollers (7) arranged along the transmission direction of the explosion-proof belt (4), and the two ends of the transmission rollers (7) are rotatably mounted on the bracket (6).
2. The electromagnetic separator with explosion-proof function as described in claim 1, characterized in that: The lower end of the explosion-proof belt (4) is provided with multiple front connecting arms (10) arranged side by side, and a lever (13) is installed at the lower end of each front connecting arm (10).
3. An electromagnetic separator with explosion-proof function as described in claim 2, characterized in that: The front connecting arm (10) includes a horizontal arm, and the lower end of the horizontal arm is provided with a first hinge ring (11) and a second hinge ring (12) spaced apart along its axial direction. The upper end of the lever (13) is hinged to the second hinge ring (12) of the front connecting arm (10). A third hinge ring (14) is provided at the middle position of the lever (13), and tension springs are hung on the third hinge ring (14) and the first hinge ring (11).
4. An electromagnetic separator with explosion-proof function as described in claim 2, characterized in that: The rear end of the front connecting arm (10) is provided with a mounting sleeve (16), and the mounting sleeves (16) of multiple front connecting arms (10) are fitted onto the rear axle (8).
5. An electromagnetic separator with explosion-proof function as described in claim 4, characterized in that: A rear connecting arm (15) is provided between two adjacent front connecting arms (10), and a lever (13) is hinged to the lower end of the rear connecting arm (15).
6. An electromagnetic separator with explosion-proof function as described in claim 5, characterized in that: The lower end of the rear connecting arm (15) is provided with a first hinge ring (11) and a second hinge ring (12) spaced apart along its axial direction. The upper end of the lever (13) is hinged to the second hinge ring (12) of the rear connecting arm (15). A third hinge ring (14) is provided at the middle position of the lever (13). A tension spring is hung on the third hinge ring (14) and the first hinge ring (11).
7. An electromagnetic separator with explosion-proof function as described in claim 6, characterized in that: The rear connecting arm (15) has an installation sleeve (16) at its front end. The installation sleeve (16) of the rear connecting arm (15) is installed on the rear axle (8). The rear connecting arm (15) and the front connecting arm (10) are located on opposite sides of the rear axle (8).
8. An electromagnetic separator with explosion-proof function as described in claim 3, characterized in that: The front connecting arm (10) also includes a vertical arm that is vertically connected to its horizontal arm. The top of the vertical arm is provided with a mounting sleeve (16). The mounting sleeve (16) of the vertical arm is fitted onto the front axle (9). Both ends of the front axle (9) are fixed on the frame (1).