Automatic control device for liquid level of flotation machine pulp tank

Abstract

This utility model discloses an automatic control device for the liquid level of a flotation machine slurry tank, relating to the field of automatic tank liquid level control technology. The device includes: an installation cylinder with a support plate fixedly installed on its inner side; and a dispersion mechanism located inside the installation cylinder, comprising a rotating rod, a connecting rod, a bevel gear, a rotating plate, and a gear ring. An opening is provided at the bottom of the installation cylinder, within which the rotating rod is rotatably installed. An installation opening is provided on the outer side of the rotating rod, within which the connecting rod is rotatably installed. A bevel gear is fixedly installed on the outer side of the connecting rod. A gear ring is fixedly installed on the inner side of the installation cylinder, meshing with the bevel gear. Two sets of rotating plates are fixedly installed on the outer wall of the connecting rod. An air pump is connected via an air inlet pipe, pumping gas into the installation cylinder through the air outlet plate to perform flotation of the ore in the screen cylinder. The device controls the start of a motor, causing the rotating plates to rotate and agitate the tank liquid, dispersing air bubbles within the liquid.

Description

Technical Field

[0001] This utility model relates to the field of automatic control technology of tank liquid level, and in particular to an automatic control device for the liquid level of flotation machine slurry tank. Background Technology

[0002] An existing automatic level control device for slurry tank in a flotation machine has limitations. It struggles to disperse air bubbles in the tank during ore flotation, leading to excessive concentration and density of bubbles. This results in foam formation on the tank surface, making it difficult to detect and control the tank level. Insufficient tank volume reduces flotation efficiency, while excessive volume reduces flotation quality. Furthermore, the device is difficult to eliminate foam from the tank surface, which can obstruct the ultrasonic level gauge probe, leading to inaccurate readings. Manual cleaning is required, increasing labor costs and reducing the device's effectiveness. Utility Model Content

[0003] The purpose of this invention is to at least solve one of the technical problems existing in the prior art, and to provide an automatic control device for the liquid level of the slurry tank of a flotation machine, which can solve the problems of difficulty in dispersing air bubbles in the tank liquid and difficulty in eliminating foam on the surface of the tank liquid.

[0004] To achieve the above objectives, this utility model provides the following technical solution: an automatic control device for the liquid level in the slurry tank of a flotation machine, comprising:

[0005] The mounting cylinder has a support plate fixedly installed on its inner side;

[0006] The dispersing mechanism is located inside the mounting cylinder. The dispersing mechanism includes a rotating rod, a connecting rod, a bevel gear, a rotating plate, and a toothed ring. An opening is provided at the bottom of the mounting cylinder, and a rotating rod is rotatably installed inside the opening. An installation opening is provided on the outside of the rotating rod, and a connecting rod is rotatably installed inside the installation opening. A bevel gear is fixedly installed on the outside of the connecting rod. A toothed ring is fixedly installed on the inside of the mounting cylinder. The bevel gear and the toothed ring mesh with each other. Two sets of rotating plates are fixedly installed on the outer wall of the connecting rod.

[0007] The measuring mechanism is located outside the mounting cylinder and above the dispersing mechanism.

[0008] Preferably, the dispersing mechanism further includes a motor, an air outlet plate, and a nozzle. The motor is fixedly installed at the bottom of the mounting cylinder, and a rotating rod is fixedly installed on the output shaft of the motor. An air outlet plate is fixedly installed at the bottom inner side of the mounting cylinder, and multiple sets of air outlets are opened at the top of the air outlet plate. A nozzle is fixedly installed inside the air outlet.

[0009] Preferably, the measuring mechanism includes a mounting groove, a baffle, an ultrasonic level gauge, a fixed cylinder, a needle, and a mounting tube. The mounting cylinder has an opening on its outer side, and a baffle is fixedly installed inside the opening. The mounting groove is fixedly installed on the outer side of the mounting cylinder, and an installation opening is opened at the top of the mounting groove. An ultrasonic level gauge is fixedly installed inside the installation opening. A fixed cylinder is fixedly installed on the inner side of the mounting groove, and multiple sets of needles are fixedly installed on the inner side of the fixed cylinder. Two sets of perforations are opened on the outer side of the mounting groove, and a mounting tube is fixedly installed inside the perforations. A valve is fixedly installed on the inner side of the mounting tube.

[0010] Preferably, a sieve cylinder is provided on the top of the support plate, and a handle is fixedly installed on the inner side of the sieve cylinder.

[0011] Preferably, the outer side of the mounting cylinder is provided with a discharge port.

[0012] Preferably, an air inlet is provided on the outer side of the mounting cylinder and the air outlet plate, and an air inlet pipe is fixedly installed inside the air inlet.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] (1) The automatic control device for the liquid level of the slurry tank of the flotation machine, through the cooperation of motor, rotating rod, connecting rod, bevel gear, rotating plate, toothed ring, air outlet plate and nozzle, can put ore into the screen cylinder, place the screen cylinder in the installation cylinder, and pass the tank liquid into the installation tank through a set of installation pipes and control the opening of a set of valves. The tank liquid enters the installation cylinder, and the air pump is connected through the air inlet pipe to pump gas into the installation cylinder through the air outlet plate to float the ore in the screen cylinder. The start of the motor is controlled to drive the rotating rod to rotate, which drives the bevel gear and toothed ring to mesh and drive the connecting rod to rotate, so that the rotating plate rotates. The rotating plate rotates to stir the tank liquid, disperse the air bubbles in the tank liquid, prevent the air bubbles from being too dense, reduce the generation of foam on the surface of the tank liquid, and facilitate the observation and control of the tank liquid volume.

[0015] (2) The automatic control device for the liquid level of the flotation machine slurry tank, through the combined use of the installation tank, the baffle, the ultrasonic level gauge, the fixed cylinder, the piercing needle and the installation pipe, can measure the liquid level of the tank liquid in the installation tank by controlling the start of the ultrasonic level gauge. The piercing needle punctures the foam on the surface of the tank liquid and cleans the foam to prevent the foam from affecting the accuracy of the ultrasonic level gauge measurement results, reducing manual operation and reducing labor burden. Through another set of installation pipes and controlling the opening of another set of weights, the tank liquid in the installation tank is discharged, the liquid level of the tank liquid is controlled, and the device's performance is improved. Attached Figure Description

[0016] The present invention will be further described below with reference to the accompanying drawings and embodiments:

[0017] Figure 1 This is a side view of the present invention;

[0018] Figure 2 This is a front sectional view of the present invention;

[0019] Figure 3 This is a left sectional view of the present invention.

[0020] Reference numerals: 1. Mounting cylinder; 2. Dispersion mechanism; 201. Motor; 202. Rotating rod; 203. Connecting rod; 204. Bevel gear; 205. Rotating plate; 206. Gear ring; 207. Air outlet plate; 208. Nozzle; 3. Measuring mechanism; 301. Mounting groove; 302. Baffle; 303. Ultrasonic level gauge; 304. Fixing cylinder; 305. Needle; 306. Mounting tube; 4. Support plate; 5. Screen cylinder; 6. Handle; 7. Air inlet pipe. Detailed Implementation

[0021] Please see Figure 1-3 This utility model provides a technical solution: an automatic control device for the liquid level of a flotation machine slurry tank, comprising: an installation cylinder 1, wherein a support plate 4 is fixedly installed on the inner side of the installation cylinder 1; a dispersion mechanism 2, located on the inner side of the installation cylinder 1, the dispersion mechanism 2 including a rotating rod 202, a connecting rod 203, a bevel gear 204, a rotating plate 205, and a toothed ring 206, wherein an opening is provided at the bottom of the installation cylinder 1, the rotating rod 202 is rotatably installed in the opening, an installation opening is provided on the outer side of the rotating rod 202, the connecting rod 203 is rotatably installed in the installation opening, the bevel gear 204 is fixedly installed on the outer side of the connecting rod 203, the toothed ring 206 is fixedly installed on the inner side of the installation cylinder 1, the bevel gear 204 and the toothed ring 206 mesh with each other, and two sets of rotating plates 205 are fixedly installed on the outer wall of the connecting rod 203; and a measuring mechanism 3, located on the outer side of the installation cylinder 1 and above the dispersion mechanism 2.

[0022] Furthermore, the dispersing mechanism 2 also includes a motor 201, an air outlet plate 207, and a nozzle 208. The motor 201 is fixedly installed at the bottom of the mounting cylinder 1, and a rotating rod 202 is fixedly installed on the output shaft of the motor 201. An air outlet plate 207 is fixedly installed on the inner bottom of the mounting cylinder 1. Multiple air outlets are opened at the top of the air outlet plate 207, and nozzles 208 are fixedly installed inside the air outlets. This allows for the dispersing mechanism to circulate air through the mounting groove 301 by placing ore into the screen cylinder 5, placing the screen cylinder 5 inside the mounting cylinder 1, and controlling the opening of a set of valves via a set of mounting pipes 306. The tank liquid enters the installation cylinder 1 and is connected to an air pump through the air inlet pipe 7. The air outlet plate 207 pumps gas into the installation cylinder 1 to perform flotation on the ore in the screen cylinder 5. The start of the control motor 201 drives the rotating rod 202 to rotate, which in turn drives the bevel gear 204 to mesh with the gear ring 206, thereby driving the connecting rod 203 to rotate and causing the rotating plate 205 to rotate. The rotation of the rotating plate 205 agitates the tank liquid, disperses the air bubbles in the tank liquid, prevents the air bubbles from becoming too dense, reduces the generation of foam on the surface of the tank liquid, and facilitates the observation and control of the tank liquid volume.

[0023] The measuring mechanism 3 includes a mounting groove 301, a baffle 302, an ultrasonic level gauge 303, a fixing cylinder 304, a needle 305, and a mounting tube 306. An opening is provided on the outer side of the mounting cylinder 301, and the baffle 302 is fixedly installed inside the opening. The mounting groove 301 is fixedly installed on the outer side of the mounting cylinder 301, and an installation opening is provided at the top of the mounting groove 301. The ultrasonic level gauge 303 is fixedly installed inside the installation opening. The fixing cylinder 304 is fixedly installed inside the fixing cylinder 304, and multiple sets of needles 305 are fixedly installed inside the fixing cylinder 304. An opening is provided on the outer side of the mounting groove 301. Two sets of perforations are provided, and an installation tube 306 is fixedly installed inside the perforations. A valve is fixedly installed on the inner side of the installation tube 306. By controlling the start of the ultrasonic level gauge 303, the ultrasonic level gauge 303 can measure the liquid level in the installation tank 301. The piercing needle 305 punctures the foam on the surface of the liquid and cleans the foam to prevent it from affecting the accuracy of the measurement results of the ultrasonic level gauge 303, reducing manual operation and reducing labor burden. The liquid in the installation tank 301 is discharged through the other set of installation tubes 306 and by controlling the opening of another set of weights.

[0024] Furthermore, a screen cylinder 5 is provided on the top of the support plate 4, and a handle 6 is fixedly installed on the inner side of the screen cylinder 5. A discharge port is opened on the outer side of the mounting cylinder 1, and an air inlet is opened on the outer side of the mounting cylinder 1 and the air outlet plate 207. An air inlet pipe 7 is fixedly installed inside the air inlet to control the liquid level of the tank and improve the effect of the device.

[0025] Working principle: Ore is placed in the screen cylinder (5), and the screen cylinder (5) is placed in the installation cylinder (1). Through a set of installation pipes (306) and by controlling the opening of a set of valves, the tank liquid is introduced into the installation tank (301). The tank liquid enters the installation cylinder (1). The air pump is connected through the air inlet pipe (7), and the air outlet plate (207) pumps gas into the installation cylinder (1) to float the ore in the screen cylinder (5). The motor (201) is started, which drives the rotating rod (202) to rotate. This drives the bevel gear (204) to mesh with the gear ring (206), which drives the connecting rod (203) to rotate, causing the rotating plate (205) to rotate. The rotating plate (205) agitates the tank liquid and agitates the gas in the tank liquid. The bubbles are dispersed to prevent them from becoming too dense, reducing the generation of foam on the surface of the tank liquid, making it easier to observe and control the amount of tank liquid. By controlling the start of the ultrasonic level gauge (303), the ultrasonic level gauge (303) measures the level of the tank liquid in the installation tank (301). The needle (305) punctures the foam on the surface of the tank liquid and cleans the foam to prevent it from affecting the accuracy of the measurement results of the ultrasonic level gauge (303), reducing manual operation and reducing labor burden. The tank liquid in the installation tank (301) is discharged through another set of installation pipes (306) and controlled by another set of weights, and the level of the tank liquid is controlled to improve the effect of the device. The opening is controlled to discharge the ore from the flotation.

[0026] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.

Claims

1. An automatic control device for the liquid level in the slurry tank of a flotation machine, characterized in that, include: Mounting cylinder (1), with a support plate (4) fixedly mounted on the inner side of the mounting cylinder (1). The dispersing mechanism (2) is located inside the mounting cylinder (1). The dispersing mechanism (2) includes a rotating rod (202), a connecting rod (203), a bevel gear (204), a rotating plate (205), and a toothed ring (206). The bottom of the mounting cylinder (1) has an opening, in which the rotating rod (202) is rotatably installed. The outside of the rotating rod (202) has an installation opening, in which the connecting rod (203) is rotatably installed. The outside of the connecting rod (203) is fixedly installed with the bevel gear (204). The inside of the mounting cylinder (1) is fixedly installed with the toothed ring (206). The bevel gear (204) and the toothed ring (206) mesh with each other. Two sets of rotating plates (205) are fixedly installed on the outer wall of the connecting rod (203). The measuring mechanism (3) is located outside the mounting cylinder (1) and above the dispersing mechanism (2).

2. The automatic control device for the liquid level of the slurry tank in a flotation machine according to claim 1, characterized in that: The dispersion mechanism (2) also includes a motor (201), an air outlet plate (207) and a nozzle (208). The motor (201) is fixedly installed at the bottom of the mounting cylinder (1). The output shaft of the motor (201) is fixedly installed with a rotating rod (202). The air outlet plate (207) is fixedly installed at the bottom of the inner side of the mounting cylinder (1). Multiple sets of air outlets are opened at the top of the air outlet plate (207), and a nozzle (208) is fixedly installed inside the air outlet.

3. The automatic control device for the liquid level of the slurry tank in a flotation machine according to claim 1, characterized in that: The measuring mechanism (3) includes a mounting groove (301), a baffle (302), an ultrasonic level gauge (303), a fixed cylinder (304), a needle (305), and a mounting tube (306). An opening is provided on the outside of the mounting cylinder (1), and a baffle (302) is fixedly installed in the opening. A mounting groove (301) is fixedly installed on the outside of the mounting cylinder (1). An installation opening is provided on the top of the mounting groove (301), and an ultrasonic level gauge (303) is fixedly installed in the installation opening. A fixed cylinder (304) is fixedly installed on the inside of the mounting groove (301). Multiple sets of needles (305) are fixedly installed on the inside of the fixed cylinder (304). Two sets of perforations are provided on the outside of the mounting groove (301), and a mounting tube (306) is fixedly installed in the perforations. A valve is fixedly installed on the inside of the mounting tube (306).

4. The automatic control device for the liquid level in the slurry tank of a flotation machine according to claim 1, characterized in that: The top of the support plate (4) is provided with a sieve cylinder (5), and a handle (6) is fixedly installed on the inner side of the sieve cylinder (5).

5. The automatic control device for the liquid level of the slurry tank in a flotation machine according to claim 1, characterized in that: The outer side of the mounting cylinder (1) is provided with a discharge port.

6. The automatic control device for the liquid level of the slurry tank in a flotation machine according to claim 1, characterized in that: An air inlet is provided on the outer side of the mounting cylinder (1) and the air outlet plate (207), and an air inlet pipe (7) is fixedly installed inside the air inlet.

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