Ultrasonic wave assisted well-gangsu tea cleaning device

Abstract

The utility model relates to cleaning device technical field, and disclose a kind of ultrasonic wave auxiliary Jingang glycoside tea cleaning device, the cleaning effect of current ultrasonic wave auxiliary Jingang glycoside tea cleaning device is not good, and dehydration cannot be quickly completed after cleaning is completed, affect the continuity of processing problem, it includes support platform, the side fixed mounting of support platform top has bubble vortex cleaning machine, the other side fixed mounting of support platform top has vibration drip dryer, and the end fixed mounting of bubble vortex cleaning machine has ultrasonic generator, and the inner wall between bubble vortex cleaning machine and outer wall is equipped with lining cavity, and the inside fixed mounting of lining cavity has several heating pipes, and the end fixed mounting of support platform has dehydration cylinder, and the end fixed mounting of support platform top has support arm;This ultrasonic wave auxiliary Jingang glycoside tea cleaning device has good cleaning effect, and dehydration can be quickly realized after cleaning is completed, to ensure the continuity of processing further.

Description

Technical Field

[0001] This utility model belongs to the technical field of cleaning devices, specifically an ultrasonic-assisted cleaning device for Jinggang glycoside tea. Background Technology

[0002] The ultrasonic-assisted Jinggangshan glycoside tea cleaning device is a specially designed device for cleaning Jinggangshan glycoside tea. It combines the advantages of ultrasonic technology to improve cleaning effect and efficiency. The working principle of the ultrasonic-assisted cleaning device is based on the cavitation, acceleration, and direct flow effects of ultrasound in liquids. When ultrasound propagates in the cleaning liquid, it generates a strong cavitation effect, forming tiny bubbles that rapidly burst, producing instantaneous high-temperature and high-pressure shock waves. This energy can effectively knock off stains and impurities from the surface of the Jinggangshan glycoside tea, achieving the purpose of cleaning. The cavitation effect of ultrasound can penetrate into the tiny crevices and surface unevenness of the Jinggangshan glycoside tea, effectively removing stubborn stains and impurities. The ultrasonic-assisted Jinggangshan glycoside tea cleaning device is suitable for Jinggangshan glycoside tea processing enterprises, tea cooperatives, and other places, especially when efficient and high-quality cleaning of large quantities of Jinggangshan glycoside tea is required. The ultrasonic-assisted Jinggangshan glycoside tea cleaning device is a highly efficient, environmentally friendly, and easily automated cleaning device with broad application prospects and market value. Existing ultrasonic-assisted Jinggangshan glycoside tea cleaning devices have poor cleaning effects and cannot quickly complete dehydration after cleaning, affecting the continuity of processing. Utility Model Content

[0003] In view of the above situation and to overcome the defects of the prior art, this utility model provides an ultrasonic-assisted Jinggang glycoside tea cleaning device, which effectively solves the problems of poor cleaning effect and inability to quickly complete dehydration after cleaning, thus affecting the continuity of processing.

[0004] To achieve the above objectives, this utility model provides the following technical solution: an ultrasonic-assisted Jinggangshan glycoside tea cleaning device, comprising a support platform, a bubble vortex cleaner fixedly installed on one side of the top of the support platform, a vibrating drainer fixedly installed on the other side of the top of the support platform, an ultrasonic generator fixedly installed at one end of the bubble vortex cleaner, an inner lining cavity formed between the inner and outer walls of the bubble vortex cleaner, a plurality of heating tubes fixedly installed inside the inner lining cavity, a dehydration cylinder fixedly installed at one end of the support platform, a support arm fixedly installed at one end of the top of the support platform, a drive motor fixedly installed at the top of the support arm, a filter cylinder rotatably installed inside the dehydration cylinder via a rotating sleeve, a blower fan above the filter cylinder, a transmission assembly at the output end of the drive motor, the transmission assembly being connected to the blower fan and the filter cylinder, and when the drive motor is running, power is output to the blower fan and the filter cylinder through the transmission assembly, causing the filter cylinder to rotate and centrifugally dehydrate, and causing the blower fan to rotate and blow air to accelerate the filtration speed.

[0005] Preferably, the transmission assembly includes a transmission gear, which is fixedly installed at the output end of the drive motor. A shaft is fixedly installed on the top of the transmission gear. An external gear ring is meshed with one side of the transmission gear and is fixedly installed on the top of the filter cartridge. A bushing is rotatably installed on the surface of the shaft. A positioning frame is fixedly installed on the surface of the bushing. The bottom of the positioning frame is fixedly connected to the top of the support arm. An active bevel gear is fixedly installed on the top of the shaft.

[0006] Preferably, a driven bevel gear is meshed with one side of the surface of the driving bevel gear, and a rotating shaft is fixedly installed on one side of the driven bevel gear. Two bearings are rotatably installed on the surface of the rotating shaft, and the lower parts of the two bearings are fixedly connected to the top of the positioning frame through a fixing rod. A driving bevel gear is fixedly installed at the end of the rotating shaft away from the driven bevel gear.

[0007] Preferably, a driven bevel gear is meshed with the lower part of the surface of the active bevel gear, a rotating rod is fixedly installed at the bottom of the driven bevel gear, the surface of the rotating rod is rotatably connected to the positioning frame through a rotating sleeve, and the bottom of the rotating rod is fixedly connected to the blower.

[0008] Compared with the prior art, the beneficial effects of this utility model are as follows: During use, the operator adds cleaning water into the bubble vortex cleaner and simultaneously adds food-grade citric acid (concentration 50ppm). Food-grade citric acid can reduce the total bacterial count by 30-50%. Then, the operator activates the heating element to heat the cleaning water to 20-25℃. The temperature should not be too high to prevent premature enzymatic oxidation. Next, the operator starts the bubble vortex cleaner and ultrasonic generator to effectively clean the tea leaves. The cleaning time is controlled at 30-60 seconds. If the cleaning time is too long, the cells will absorb water and swell, making subsequent blanching and dehydration difficult. After cleaning, the tea leaves will enter the vibrating dehydrator for vibration and dehydration. The dehydrated tea leaves will fall into the filter cartridge. At the same time, the operator starts the drive motor to drive the transmission gear to rotate. When the transmission gear rotates, it will drive the filter cartridge to rotate along the inside of the rotating sleeve through the external gear ring, thereby further dehydrating the tea leaves through centrifugal force.

[0009] While the transmission gear rotates, it also drives the shaft to rotate inside the bushing. When the shaft rotates, it drives the driven bevel gear to rotate through the driving bevel gear. When the driven bevel gear rotates, it drives the rotating shaft to rotate inside the bearing. When the rotating shaft rotates, it drives the driven bevel gear to rotate through the driving bevel gear. When the driven bevel gear rotates, it drives the rotating rod to rotate inside the rotating sleeve. When the rotating rod rotates, it drives the fan to rotate and blow air into the filter cartridge, thereby increasing the speed of water filtration and accelerating the dehydration efficiency. This gives the ultrasonic-assisted Jinggang glycoside tea cleaning device a good cleaning effect, and it can quickly achieve dehydration after cleaning, thus ensuring the continuity of processing. Attached Figure Description

[0010] The accompanying drawings are provided to further understand the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation thereof.

[0011] In the attached diagram:

[0012] Figure 1 This is a schematic diagram of the ultrasonic-assisted Jinggang glycoside tea cleaning device of this utility model. Figure One ;

[0013] Figure 2 This is a schematic diagram of the ultrasonic-assisted Jinggang glycoside tea cleaning device of this utility model. Figure Two ;

[0014] Figure 3 This is a schematic diagram of the ultrasonic-assisted Jinggang glycoside tea cleaning device of this utility model. Figure Three ;

[0015] Figure 4 This is a schematic diagram of the internal structure of the dehydration cylinder of this utility model;

[0016] Figure 5 This is a schematic diagram of the ultrasonic-assisted Jinggang glycoside tea cleaning device of this utility model. Figure Four ;

[0017] In the diagram: 1. Support platform; 2. Bubble vortex cleaner; 3. Ultrasonic generator; 4. Inner liner cavity; 5. Heating tube; 6. Vibrating dewatering machine; 7. Dewatering drum; 8. Support arm; 9. Blowing fan; 10. Drive motor; 11. Transmission gear; 12. Positioning frame; 13. Shaft; 14. Bushing; 15. Driving bevel gear; 16. Driven bevel gear; 17. Rotating shaft; 18. Bearing; 19. Fixed rod; 20. Driving bevel gear; 21. Driven bevel gear; 22. Rotating rod; 23. Rotating sleeve; 24. External gear ring; 25. Rotating sleeve; 26. Filter cartridge. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0019] Depend on Figures 1 to 5The present invention includes a support platform 1, a bubble vortex cleaner 2 fixedly installed on one side of the top of the support platform 1, a vibrating drainer 6 fixedly installed on the other side of the top of the support platform 1, an ultrasonic generator 3 fixedly installed at one end of the bubble vortex cleaner 2, an inner lining cavity 4 opened between the inner and outer walls of the bubble vortex cleaner 2, a plurality of heating tubes 5 fixedly installed inside the inner lining cavity 4, a dewatering cylinder 7 fixedly installed at one end of the support platform 1, a support arm 8 fixedly installed at one end of the top of the support platform 1, a drive motor 10 fixedly installed at the top of the support arm 8, a filter cylinder 26 rotatably installed inside the dewatering cylinder 7 via a rotating sleeve 25, a blower 9 provided above the filter cylinder 26, a transmission assembly provided at the output end of the drive motor 10, the transmission assembly being connected to the blower 9 and the filter cylinder 26, when the drive motor 10 is running, power is output to the blower 9 and the filter cylinder 26 through the transmission assembly, causing the filter cylinder 26 to rotate and centrifugally dewater, and causing the blower 9 to rotate and blow air to accelerate the filtration speed.

[0020] During use, the operator adds cleaning water to the inside of the bubble vortex cleaner 2, and simultaneously adds food-grade citric acid (concentration 50ppm). Food-grade citric acid can reduce the total bacterial count by 30-50%. Then, the operator activates the heating element 5 to heat the cleaning water to 20-25℃. The temperature should not be too high to prevent premature enzymatic oxidation. Next, the operator starts the bubble vortex cleaner 2 and the ultrasonic generator 3 to effectively clean the tea leaves. The cleaning time is controlled at 30-60 seconds. If the cleaning time is too long, the cells will absorb water and swell, making subsequent blanching and dehydration difficult. After cleaning, the tea leaves will enter the vibrating dewatering machine 6 for vibration and dewatering. The dewatered tea leaves will fall into the filter cartridge 26. At the same time, the operator starts the drive motor 10 to drive the transmission components.

[0021] When the transmission component is running, it drives the filter cylinder 26 to rotate along the inside of the rotating sleeve 25, thereby further dehydrating the tea leaves through centrifugal force. At the same time, the transmission component also drives the blower 9 to rotate and blow air into the inside of the filter cylinder 26, thereby increasing the speed of water filtration and accelerating the dehydration efficiency. This makes the ultrasonic-assisted Jinggang glycoside tea cleaning device have a good cleaning effect, and it can quickly achieve dehydration after cleaning, thus ensuring the continuity of processing.

[0022] The transmission assembly includes a transmission gear 11, which is fixedly installed at the output end of the drive motor 10. A shaft 13 is fixedly installed on the top of the transmission gear 11. An external gear ring 24 is meshed with one side of the transmission gear 11. The external gear ring 24 is fixedly installed on the top of the filter cartridge 26. A bushing 14 is rotatably installed on the surface of the shaft 13. A positioning frame 12 is fixedly installed on the surface of the bushing 14. The bottom of the positioning frame 12 is fixedly connected to the top of the support arm 8. An active bevel gear 15 is fixedly installed on the top of the shaft 13.

[0023] The operator starts the drive motor 10 to drive the transmission gear 11 to rotate. When the transmission gear 11 rotates, it will drive the filter cylinder 26 to rotate along the inside of the rotating sleeve 25 through the external gear ring 24, thereby further dehydrating the tea leaves through centrifugal force. At the same time, the transmission gear 11 will also drive the shaft 13 to rotate inside the bushing 14. When the shaft 13 rotates, it will drive the drive bevel gear 15 to rotate.

[0024] A driven bevel gear 16 is meshed with one side of the surface of the driving bevel gear 15. A rotating shaft 17 is fixedly installed on one side of the driven bevel gear 16. Two bearings 18 are rotatably installed on the surface of the rotating shaft 17. The lower parts of the two bearings 18 are fixedly connected to the top of the positioning frame 12 through a fixing rod 19. A driving bevel gear 20 is fixedly installed at the end of the rotating shaft 17 away from the driven bevel gear 16.

[0025] When the driving bevel gear 15 rotates, it drives the driven bevel gear 16 to rotate. When the driven bevel gear 16 rotates, it drives the rotating shaft 17 to rotate inside the bearing 18. When the rotating shaft 17 rotates, it drives the driving bevel gear 20.

[0026] The lower part of the surface of the active bevel gear 20 is meshed with the driven bevel gear 21. The bottom of the driven bevel gear 21 is fixedly mounted with a rotating rod 22. The surface of the rotating rod 22 is rotatably connected to the positioning frame 12 through the rotating sleeve 23. The bottom of the rotating rod 22 is fixedly connected to the blower fan 9.

[0027] When the active bevel gear 20 rotates, it drives the driven bevel gear 21 to rotate. When the driven bevel gear 21 rotates, it drives the rotating rod 22 to rotate inside the rotating sleeve 23. When the rotating rod 22 rotates, it drives the blower fan 9 to rotate and blow air into the filter cartridge 26.

Claims

1. An ultrasonic-assisted cleaning device for Jinggang glycoside tea, comprising a support platform (1), characterized in that: A bubble vortex cleaner (2) is fixedly installed on one side of the top of the support platform (1), and a vibrating dewatering machine (6) is fixedly installed on the other side of the top of the support platform (1). An ultrasonic generator (3) is fixedly installed at one end of the bubble vortex cleaner (2). An inner lining cavity (4) is opened between the inner and outer walls of the bubble vortex cleaner (2). Several heating tubes (5) are fixedly installed inside the inner lining cavity (4). A dewatering cylinder (7) is fixedly installed at one end of the support platform (1), and a support arm (8) is fixedly installed at one end of the top of the support platform (1). (8) is fixedly installed with a drive motor (10). Inside the dewatering cylinder (7), a filter cylinder (26) is rotatably installed via a rotating sleeve (25). A blower (9) is provided above the filter cylinder (26). A transmission assembly is provided at the output end of the drive motor (10). The transmission assembly is connected to the blower (9) and the filter cylinder (26). When the drive motor (10) is running, it outputs power to the blower (9) and the filter cylinder (26) through the transmission assembly, causing the filter cylinder (26) to rotate and centrifugally dewater, and causing the blower (9) to rotate and blow air to speed up the filtration speed.

2. The ultrasonic-assisted Jinggangshan glycoside tea cleaning device according to claim 1, characterized in that: The transmission assembly includes a transmission gear (11), which is fixedly installed at the output end of the drive motor (10). A shaft (13) is fixedly installed on the top of the transmission gear (11). An external gear ring (24) is meshed on one side of the transmission gear (11). The external gear ring (24) is fixedly installed on the top of the filter cartridge (26). A bushing (14) is rotatably installed on the surface of the shaft (13). A positioning frame (12) is fixedly installed on the surface of the bushing (14). The bottom of the positioning frame (12) is fixedly connected to the top of the support arm (8). An active bevel gear (15) is fixedly installed on the top of the shaft (13).

3. The ultrasonic-assisted Jinggangshan glycoside tea cleaning device according to claim 2, characterized in that: One side of the surface of the driving bevel gear (15) is meshed with a driven bevel gear (16), and a rotating shaft (17) is fixedly installed on one side of the driven bevel gear (16). Two bearings (18) are rotatably installed on the surface of the rotating shaft (17). The lower part of the two bearings (18) is fixedly connected to the top of the positioning frame (12) through a fixing rod (19). A driving bevel gear (20) is fixedly installed at the end of the rotating shaft (17) away from the driven bevel gear (16).

4. The ultrasonic-assisted Jinggangshan glycoside tea cleaning device according to claim 3, characterized in that: The lower part of the surface of the active bevel gear (20) is meshed with a driven bevel gear (21). A rotating rod (22) is fixedly installed at the bottom of the driven bevel gear (21). The surface of the rotating rod (22) is rotatably connected to the positioning frame (12) through a rotating sleeve (23). The bottom of the rotating rod (22) is fixedly connected to the blower (9).

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