Novel busbar leveling machine

By introducing a cooling mechanism and a sorting mechanism into the busbar leveling machine, the cooling problem of the busbar leveling machine during long-term operation is solved, achieving efficient cooling of the equipment and stable conveying of the busbars, thereby improving leveling accuracy and production efficiency.

CN224294338UActive Publication Date: 2026-05-29NANYANG JINGUAN INTELLIGENT SWITCH CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
NANYANG JINGUAN INTELLIGENT SWITCH CO LTD
Filing Date
2025-06-25
Publication Date
2026-05-29

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Abstract

The utility model relates to busbar straightening technical field, the utility model discloses an embodiment provides a kind of novel busbar straightening machine, including workbench, the top of the workbench is provided with straightening device, the inside of the workbench is provided with supporting roller, the inside of the workbench is provided with conveyor belt, the inside of the workbench is provided with cooling mechanism.In the utility model, when the busbar needs to be straightened, the staff starts motor, engages through half gear and rack, so that rack extrudes moving column, the coolant in cooling box is extruded into the inside of conveying pipe, then enters the inside of straightening device, and then reduces the temperature inside equipment, the continuous rotation of half gear makes rack reciprocating linear motion, and then makes cooling box continuously water supply, through the above technical scheme, the technical problem that the straightening machine in operation cannot be cooled in related art is solved.
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Description

Technical Field

[0001] The embodiments of this utility model relate to the field of busbar leveling technology, specifically, to a novel busbar leveling machine. Background Technology

[0002] Busbar leveling machines are specialized devices used to correct irregular shapes of busbars (also known as busbars) in power distribution systems. They are commonly used in the production and maintenance of power, substation, and distribution equipment. Because busbars are prone to bending and deformation during transportation and installation, they cannot perfectly align with joints, affecting electrical connections and system operation.

[0003] In the existing technology, when the leveling machine is working for a long time, it is difficult to solve the problem of cooling it, which leads to the internal temperature of the equipment rising and overheating causing damage to the machine parts. Therefore, we propose a new type of busbar leveling machine. Utility Model Content

[0004] To overcome the above-mentioned defects, the embodiments of this utility model provide a novel busbar leveling machine, which solves the problem of not being able to cool the leveling machine during operation in related technologies.

[0005] According to one aspect, at least one embodiment of the present invention provides a novel busbar leveling machine, including a workbench, a leveling device provided on the top of the workbench, support rollers provided inside the workbench, a conveyor belt provided inside the workbench, and a cooling mechanism provided inside the workbench.

[0006] The cooling mechanism includes a motor, the side of which is fixedly connected to the side of the worktable. A rotating shaft is fixedly connected to the output end of the motor, and a half gear is fixedly connected to the circumferential surface of the rotating shaft. A sliding groove is formed on the inner wall of the worktable, and a rack is slidably connected inside the sliding groove. A cooling box is fixedly connected inside the worktable, and an extrusion plate is slidably connected inside the cooling box. A moving column is fixedly connected to the side of the extrusion plate, and the circumferential surface of the moving column penetrates and slidably connects to the side of the cooling box. A conveying pipe is fixedly connected through the side of the cooling box.

[0007] For example, in a novel busbar leveling machine provided in at least one embodiment of the present invention, a support plate is fixedly connected inside the workbench, and a tension spring is fixedly connected to the side of the support plate. The end of the tension spring away from the side of the support plate is fixedly connected to the side of the rack. The purpose of this is to ensure that the rack can automatically reset and reduce manual intervention.

[0008] For example, in a novel busbar leveling machine provided in at least one embodiment of the present invention, a reset spring is fixedly connected to the side of the extrusion plate, and the end of the reset spring away from the side of the extrusion plate is fixedly connected to the side of the cooling box. The purpose is to ensure that the extrusion plate can automatically reset and reduce manual intervention.

[0009] For example, in a novel busbar leveling machine provided in at least one embodiment of the present invention, the following is also included: the number of the supporting rollers is set to several and arranged linearly along the side of the worktable; the initial state of the tension spring and the return spring is set to a relaxed state, the purpose of which is to improve the stability of material conveying.

[0010] For example, in a novel busbar leveling machine provided in at least one embodiment of the present invention, one end of the conveying pipe is fixedly inserted through the side of the workbench, the circumferential surface of the half gear meshes with the side of the rack, and one end of the moving column is located on the displacement trajectory of the rack. The purpose is to ensure that the rotation of the half gear can drive the rack to move, and the movement of the rack can push the moving column.

[0011] According to another aspect, at least one embodiment of this utility model also provides a novel busbar leveling machine, including a sorting mechanism. The sorting mechanism includes a threaded rod, one end of which is fixedly connected to one end of a rotating shaft. A threaded sleeve is threadedly connected to the circumferential surface of the threaded rod, and a push rod is fixedly connected to the top of the threaded sleeve. A hydraulic cylinder is fixedly connected inside the worktable. One end of the hydraulic cylinder is slidably connected to a force-bearing rod via a piston, and the other end of the hydraulic cylinder is slidably connected to a hydraulic rod via another piston. A sorting plate is fixedly connected to the end of the hydraulic rod away from the side of the hydraulic cylinder. The purpose is to ensure that the material being conveyed can be accurately conveyed to a point of uniform force and to avoid displacement of the conveying position.

[0012] For example, in a novel busbar leveling machine provided in at least one embodiment of this utility model, a compression spring is fixedly connected to the side of the hydraulic cylinder, and the end of the compression spring away from the side of the hydraulic cylinder is fixedly connected to the circumferential surface of the force rod. The purpose is to ensure that the force rod can automatically reset and reduce manual intervention.

[0013] For example, in a novel busbar leveling machine provided in at least one embodiment of the present invention, a limiting shaft is fixedly connected to the side of the worktable. The circumferential surface of the limiting shaft penetrates the side of the threaded sleeve and is slidably connected to the side of the threaded sleeve. The purpose of this is to prevent the threaded sleeve from rotating during movement.

[0014] For example, in a novel busbar leveling machine provided in at least one embodiment of the present invention, the circumferential surface of the threaded rod passes through a limiting plate, and one end of the limiting shaft away from the side of the worktable is fixedly connected to the side of the limiting plate, the purpose of which is to limit the displacement distance of the threaded sleeve.

[0015] For example, in a novel busbar leveling machine provided in at least one embodiment of this utility model, one end of the force rod is located on the displacement trajectory of the push rod, and the number of the hydraulic rod and the sorting plate is set to two, and they are symmetrical to each other along the vertical central axis of the hydraulic cylinder. The purpose is to ensure that the movement of the push rod can squeeze the force rod, so that the two sorting plates can sort the material to the center position.

[0016] The beneficial effects of the embodiments of this utility model are as follows:

[0017] 1. In this utility model, through the cooperation of components such as the motor, cooling box, and conveying pipe of the cooling mechanism, when the busbar needs to be leveled, the busbar is conveyed to the working area of ​​the workbench by the conveyor belt. Then, the busbar is leveled by the support rollers and the leveling device. At the same time, the operator starts the motor, and the half gear meshes with the rack, causing the rack to squeeze the moving column. The coolant inside the cooling box is squeezed and enters the conveying pipe, and then enters the leveling device, thereby reducing the temperature inside the equipment. Through the continuous rotation of the half gear, the rack performs reciprocating linear motion, thereby continuously supplying water to the cooling box. This design achieves the effect of cooling the leveling device during operation, ensuring that the machine operates in the best working condition, thereby improving the leveling accuracy and production efficiency.

[0018] 2. In this utility model, through the mutual cooperation between the threaded sleeve, hydraulic cylinder and sorting plate of the sorting mechanism, the shaft rotates while driving the threaded rod to rotate. The rotation of the threaded rod drives the threaded sleeve to move linearly through the limiting shaft. The push rod squeezes the force rod, causing the hydraulic rod to extend outward and drive the sorting plate to move. The movement of the sorting plate sorts the busbar at the top of the conveyor belt and adjusts it to the center position of the conveyor belt. This design achieves the effect of sorting the busbar of the conveyor, ensuring that the busbar can be stably located in the accurate position, avoiding human intervention and improving production efficiency. Attached Figure Description

[0019] To more clearly illustrate the technical solutions in the embodiments of this utility model, the accompanying drawings used in the description of the embodiments of this utility model will be briefly introduced below. Obviously, the drawings described below are merely some exemplary embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the content of the exemplary embodiments of this utility model and these drawings without any creative effort.

[0020] Figure 1 This is a structural schematic diagram of the three-dimensional appearance of the present invention from a first-person perspective;

[0021] Figure 2 This is a first-person three-dimensional cross-sectional structural schematic diagram of the present invention;

[0022] Figure 3 This is a schematic diagram of the structure of the present invention from a second-view three-dimensional cross-section;

[0023] Figure 4 This utility model Figure 3 A three-dimensional magnified structural diagram of A in the diagram;

[0024] Figure 5 This utility model Figure 3 A three-dimensional magnified structural diagram of B;

[0025] Figure 6 This utility model Figure 2 A three-dimensional magnified structural diagram of C.

[0026] In the diagram: 1. Workbench; 2. Leveling device; 3. Support rollers; 4. Conveyor belt; 5. Cooling mechanism; 51. Motor; 52. Rotating shaft; 53. Half gear; 54. Slide groove; 55. Rack; 56. Cooling box; 57. Extrusion plate; 58. Moving column; 59. Conveying pipe; 510. Support plate; 511. Tension spring; 512. Return spring; 6. Sorting mechanism; 61. Threaded rod; 62. Threaded sleeve; 63. Push rod; 64. Hydraulic cylinder; 65. Force rod; 66. Hydraulic rod; 67. Sorting plate; 68. Extrusion spring; 69. Limiting shaft; 610. Limiting plate. Detailed Implementation

[0027] The present invention will now be described in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present invention and not intended to limit its scope.

[0028] To keep the drawings concise, only the parts relevant to the utility model are shown schematically in each drawing; these do not represent the actual structure of the product. Furthermore, for ease of understanding, in some drawings, only one of the components with the same structure or function is schematically shown, or only one is labeled. In this document, "a" not only means "only one," but can also mean "more than one," and "several" includes "two" and "more than two."

[0029] In this document, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; and they can refer to the internal connection between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0030] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0031] In the description of this embodiment, terms such as "upper," "lower," "left," and "right" are based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of description and simplification of operation, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0032] Furthermore, in the description of this application, the terms "first," "second," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0033] like Figures 1-6 As shown, it illustrates a novel busbar leveling machine according to an embodiment of the present invention, including a workbench 1, a leveling device 2 on the top of the workbench 1, a support roller 3 inside the workbench 1, a conveyor belt 4 inside the workbench 1, and a cooling mechanism 5 inside the workbench 1.

[0034] The cooling mechanism 5 includes a motor 51, the side of which is fixedly connected to the side of the workbench 1. The output end of the motor 51 is fixedly connected to a rotating shaft 52, and a half gear 53 is fixedly connected to the circumferential surface of the rotating shaft 52. A sliding groove 54 is provided on the inner wall of the workbench 1, and a rack 55 is slidably connected inside the sliding groove 54. A cooling box 56 is fixedly connected inside the workbench 1, and an extrusion plate 57 is slidably connected inside the cooling box 56. A moving column 58 is fixedly connected to the side of the extrusion plate 57, and the circumferential surface of the moving column 58 penetrates and slidably connects to the side of the cooling box 56. A conveying pipe 59 is fixedly connected through the side of the cooling box 56.

[0035] In some examples, the workbench 1 is also equipped with a support plate 510 fixedly connected inside, and a tension spring 511 is fixedly connected to the side of the support plate 510. The end of the tension spring 511 away from the side of the support plate 510 is fixedly connected to the side of the rack 55. The purpose of this is to ensure that the rack 55 can automatically reset and reduce manual intervention.

[0036] In some examples, a return spring 512 is fixedly connected to the side of the extrusion plate 57, and the end of the return spring 512 away from the side of the extrusion plate 57 is fixedly connected to the side of the cooling box 56. The purpose is to ensure that the extrusion plate 57 can automatically reset and reduce manual intervention.

[0037] In some examples, the following are also included: the number of support rollers 3 is set to several and arranged linearly along the side of the worktable 1, and the initial state of tension spring 511 and return spring 512 is set to a relaxed state, which is intended to improve the stability of material conveying.

[0038] In some examples, it also includes: one end of the conveying pipe 59 is fixedly inserted through the side of the worktable 1, the circumferential surface of the half gear 53 meshes with the side of the rack 55, and one end of the moving column 58 is located on the displacement trajectory of the rack 55. The purpose is to ensure that the rotation of the half gear 53 can drive the rack 55 to move, and the movement of the rack 55 can push the moving column 58.

[0039] For example, such as Figures 1-6 As shown, when the busbar needs to be leveled, it is conveyed to the working area of ​​the workbench 1 via the conveyor belt 4. Then, the busbar is leveled by the support rollers 3 and the leveling device 2. At the same time, the operator starts the motor 51, and the output end of the motor 51 rotates. The rotation of the output end of the motor 51 rotates the shaft 52, which drives the half gear 53 to rotate. The half gear 53 meshes with the rack 55, causing the rack 55 to move inside the slide groove 54. During the movement of the rack 55, it pushes the moving column 58. The moving column 58 is driven by force to move the extrusion plate 57 inside the cooling tank 56. At this time, the coolant inside the cooling tank 56 is squeezed and enters the delivery pipe 59, and then enters the leveling device 2, thereby reducing the temperature inside the equipment. When the half gear 53 continues to rotate to the toothless area, the rack 55 is automatically reset by the elasticity of the tension spring 511. At this time, the extrusion plate 57 is automatically reset by the elasticity of the reset spring 512. Through the continuous rotation of the half gear 53, the rack 55 performs reciprocating linear motion, thereby enabling the cooling tank 56 to continuously supply water.

[0040] like Figures 1-6As shown, this invention illustrates a novel busbar leveling machine in another embodiment of the present invention. It is largely the same as the technical solution described above, so only the differences are emphasized. The machine includes a sorting mechanism 6, which comprises a threaded rod 61. One end of the threaded rod 61 is fixedly connected to one end of a rotating shaft 52. A threaded sleeve 62 is threadedly connected to the circumferential surface of the threaded rod 61. A push rod 63 is fixedly connected to the top of the threaded sleeve 62. A hydraulic cylinder 64 is fixedly connected inside the worktable 1. One end of the hydraulic cylinder 64 is slidably connected to a force-bearing rod 65 via a piston. The other end of the hydraulic cylinder 64 is slidably connected to a hydraulic rod 66 via another piston. A sorting plate 67 is fixedly connected to the end of the hydraulic rod 66 away from the side of the hydraulic cylinder 64. The purpose of this is to ensure that the material being conveyed can be accurately conveyed to a point of uniform force, avoiding deviation in the conveying position.

[0041] In some examples, a compression spring 68 is fixedly connected to the side of the hydraulic cylinder 64. The end of the compression spring 68 away from the side of the hydraulic cylinder 64 is fixedly connected to the circumferential surface of the force rod 65. The purpose of this is to ensure that the force rod 65 can automatically reset and reduce manual intervention.

[0042] In some examples, a limiting shaft 69 is fixedly connected to the side of the worktable 1. The circumferential surface of the limiting shaft 69 penetrates the side of the threaded sleeve 62 and is slidably connected to the side of the threaded sleeve 62. The purpose of this is to prevent the threaded sleeve 62 from rotating during movement.

[0043] In some examples, the circumferential surface of the threaded rod 61 extends through the limiting plate 610, and one end of the limiting shaft 69 away from the side of the worktable 1 is fixedly connected to the side of the limiting plate 610, the purpose of which is to limit the displacement distance of the threaded sleeve 62.

[0044] In some examples, one end of the force rod 65 is located on the displacement trajectory of the push rod 63, and the number of hydraulic rods 66 and sorting plates 67 is set to two, and they are symmetrical about each other along the vertical central axis of the hydraulic cylinder 64. The purpose is to ensure that the movement of the push rod 63 can squeeze the force rod 65, so that the two sorting plates 67 can sort the material to the center position.

[0045] For example, such as Figures 1-6As shown, the rotating shaft 52 drives the threaded rod 61 to rotate simultaneously. The rotation of the threaded rod 61 drives the threaded sleeve 62 to move linearly through the limiting shaft 69. The movement of the threaded sleeve 62 drives the push rod 63 to move. During the movement of the push rod 63, it squeezes the force rod 65. The force rod 65 retracts into the hydraulic cylinder 64 under the force. At this time, the hydraulic rod 66 extends outward under the pressure of the liquid inside the hydraulic cylinder 64. The outward extension of the hydraulic rod 66 drives the sorting plate 67 to move. The movement of the sorting plate 67 sorts the top of the conveyor belt 4 and adjusts it to the center position of the conveyor belt 4. The threaded sleeve 62 reciprocates linearly through the characteristics of the threaded rod 61. Then, the force rod 65 is automatically reset by the compression spring 68, so that the sorting plate 67 continues to sort the top of the conveyor belt 4.

[0046] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A novel busbar leveling machine, characterized in that, Includes a workbench (1), a leveling device (2) is provided on the top of the workbench (1), a support roller (3) is provided inside the workbench (1), a conveyor belt (4) is provided inside the workbench (1), and a cooling mechanism (5) is provided inside the workbench (1). The cooling mechanism (5) includes a motor (51), the side of which is fixedly connected to the side of the workbench (1). The output end of the motor (51) is fixedly connected to a rotating shaft (52). A half gear (53) is fixedly connected to the circumferential surface of the rotating shaft (52). A sliding groove (54) is provided on the inner wall of the workbench (1). A rack (55) is slidably connected inside the sliding groove (54). A cooling box (56) is fixedly connected inside the workbench (1). An extrusion plate (57) is slidably connected inside the cooling box (56). A moving column (58) is fixedly connected to the side of the extrusion plate (57). The circumferential surface of the moving column (58) penetrates and slidably connects to the side of the cooling box (56). A conveying pipe (59) is fixedly penetrated through the side of the cooling box (56).

2. The novel busbar leveling machine according to claim 1, characterized in that, The workbench (1) is fixedly connected to a support plate (510), and a tension spring (511) is fixedly connected to the side of the support plate (510). The end of the tension spring (511) away from the side of the support plate (510) is fixedly connected to the side of the rack (55).

3. A novel busbar leveling machine according to claim 2, characterized in that, A return spring (512) is fixedly connected to the side of the extrusion plate (57), and the end of the return spring (512) away from the side of the extrusion plate (57) is fixedly connected to the side of the cooling box (56).

4. A novel busbar leveling machine according to claim 3, characterized in that, The number of the support rollers (3) is set to several and arranged in a linear array along the side of the worktable (1). The initial state of the tension spring (511) and the return spring (512) is set to a relaxed state.

5. A novel busbar leveling machine according to claim 4, characterized in that, One end of the conveying pipe (59) is fixedly connected to the side of the workbench (1), the circumferential surface of the half gear (53) meshes with the side of the rack (55), and one end of the moving column (58) is located on the displacement trajectory of the rack (55).

6. A novel busbar leveling machine according to claim 5, characterized in that, The workbench (1) is equipped with a sorting mechanism (6), which includes a threaded rod (61). One end of the threaded rod (61) is fixedly connected to one end of the rotating shaft (52). A threaded sleeve (62) is threadedly connected to the circumferential surface of the threaded rod (61). A push rod (63) is fixedly connected to the top of the threaded sleeve (62). A hydraulic cylinder (64) is fixedly connected inside the workbench (1). One end of the hydraulic cylinder (64) is slidably connected to a force rod (65) via a piston. The other end of the hydraulic cylinder (64) is slidably connected to a hydraulic rod (66) via another piston. A sorting plate (67) is fixedly connected to the end of the hydraulic rod (66) away from the side of the hydraulic cylinder (64).

7. A novel busbar leveling machine according to claim 6, characterized in that, A compression spring (68) is fixedly connected to the side of the hydraulic cylinder (64), and one end of the compression spring (68) away from the side of the hydraulic cylinder (64) is fixedly connected to the circumferential surface of the force rod (65).

8. A novel busbar leveling machine according to claim 7, characterized in that, A limiting shaft (69) is fixedly connected to the side of the workbench (1). The circumferential surface of the limiting shaft (69) penetrates the side of the threaded sleeve (62) and is slidably connected to the side of the threaded sleeve (62).

9. A novel busbar leveling machine according to claim 8, characterized in that, The circumferential surface of the threaded rod (61) passes through the limiting plate (610), and one end of the limiting shaft (69) away from the side of the worktable (1) is fixedly connected to the side of the limiting plate (610).

10. A novel busbar leveling machine according to claim 9, characterized in that, One end of the force-bearing rod (65) is located on the displacement trajectory of the push rod (63). The number of the hydraulic rod (66) and the sorting plate (67) is set to two, and they are symmetrical to each other along the vertical central axis of the hydraulic cylinder (64).