Heating tube bending apparatus
By designing the clamping device and hydraulic system for the heating tube bending equipment, the problem of clamp operation slowing down the processing progress was solved, enabling rapid fixing and placement of heating tubes, improving processing efficiency and safety, and adapting to the needs of heating tubes of different diameters.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHAOXING YONGHAO PRECISION ELECTRIC HEATING DEVICE CO LTD
- Filing Date
- 2025-05-08
- Publication Date
- 2026-05-29
AI Technical Summary
During the bending process of the heating tube, the operation of the fixture slows down the processing progress and affects the processing efficiency.
A heating tube bending device was designed, which employs a clamping device, a support component, a hydraulic cylinder, and a push block. The push plate and push block on the piston rod of the hydraulic cylinder, combined with a spring and slider structure, enable the rapid fixing and placement of the heating tube. The clamping device, through the cooperation of the fixing groove, fixing block, and spring, can adapt to heating tubes of different diameters and ensure stable fixing.
It improves the processing efficiency of heating tubes, simplifies fixing and handling operations, enhances processing safety and flexibility, and adapts to the needs of heating tubes of various diameters.
Smart Images

Figure CN224294382U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of heating tube processing equipment, and in particular relates to a heating tube bending device. Background Technology
[0002] Heating tubes are made by inserting heating wires into a steel tube, filling the gaps with magnesium oxide powder (which has good thermal conductivity and insulation), and then shrinking the tube. They are then processed into various shapes required by the user. They are characterized by simple structure, high thermal efficiency, and good mechanical strength, and have good adaptability to harsh environments. They can be used for heating various liquids, acids, alkalis, and salts, and are also suitable for melting low-melting-point metals. They have advantages such as small size and high power.
[0003] Bending the heating tube is a crucial step in the production process. The bending operation requires fixing the heating tube, which necessitates opening and securing it with a clamp. After processing, the heating tube must be removed using the clamp again. These clamping procedures slow down the overall processing progress and affect the efficiency of the heating tube manufacturing process. Utility Model Content
[0004] The summary section of this application is intended to provide a brief overview of the concepts, which will be described in detail in the detailed description section below. This summary section is not intended to identify key or essential features of the claimed technical solutions, nor is it intended to limit the scope of the claimed technical solutions.
[0005] In order to overcome the shortcomings of the prior art, this utility model provides a heating tube bending device.
[0006] To achieve the above objectives, the present invention adopts the following technical solution: a heating tube bending device, comprising a processing table, a clamping device, a support member, a hydraulic cylinder, and a push block. A push plate is provided on the piston rod of the hydraulic cylinder, and the push block is connected to the push plate. The support member is located on one side of the hydraulic cylinder, and the clamping device is located on one side of the support member. The clamping device includes a clamping block and a fixing block. A fixing groove is provided on the clamping block, and two sets of fixing blocks are provided, respectively located on both sides of the fixing groove. The fixing blocks are slidably connected to the fixing groove. When the heating tube is placed in the fixing groove, it pushes the fixing block to move. After the heating tube is placed in the fixing groove, the fixing block is fixed.
[0007] Furthermore, the clamping device also includes a first spring, a base plate, and a second spring. The fixing block is connected to the inner wall of the fixing groove via the first spring, and the base plate is connected to the bottom surface of the fixing groove via the second spring. When the base plate moves to the bottom of the fixing groove, the fixing block is fixed.
[0008] Furthermore, the fixed block is provided with an extension plate, and the extension plate is provided with multiple movable plates, which are slidably connected to the extension plate; a support plate is slidably connected to the inner wall of the fixed groove, and the support plate pushes the movable plate to move when it moves towards the movable plate.
[0009] Furthermore, the movable plate is provided with a first slider, and the extension plate is provided with a plurality of first grooves for the first slider to move.
[0010] Furthermore, the inner wall of the first groove is provided with a protrusion, which is an arc-shaped structure and made of an elastic material.
[0011] Furthermore, the extension plate is provided with a first baffle, which is located at one end of the movable plate. The first baffle is provided with a connecting rod, and the connecting rod is provided with a second slider. The extension plate is provided with a second slide groove for the second slider to move, and the second slider is provided with a third spring.
[0012] Furthermore, the first slider is provided with a groove corresponding to the protrusion, and the side wall of the groove is provided with a first inclined groove.
[0013] Furthermore, the support plate is provided with a third slider, the inner wall of the fixed groove is provided with a third sliding groove for the third slider to move, the third slider is provided with a fourth spring, the third slider is provided with a push rod, and the push rod extends out from the third sliding groove.
[0014] Furthermore, a movable groove is provided on the side wall of the third slide, and a stop bar is provided in the movable groove. The stop bar is connected to the bottom plate; the movable groove is located on one side of the third slider.
[0015] Furthermore, a fourth slider is provided at the bottom of the clamping block, and a fourth slide groove is provided on the processing table for the fourth slider to move. A second baffle is provided at one end of the fourth slide groove, and a cover plate is provided on the second baffle.
[0016] The advantage of this utility model is that it provides a heating tube bending device that improves the processing efficiency of heating tubes. Attached Figure Description
[0017] The accompanying drawings, which form part of this application, are used to provide a further understanding of the application and to make other features, objects, and advantages of the application more apparent. The illustrative embodiments and descriptions of this application are used to explain the application and do not constitute an undue limitation of the application.
[0018] Furthermore, throughout the accompanying drawings, the same or similar reference numerals denote the same or similar elements. It should be understood that the drawings are schematic, and the elements are not necessarily drawn to scale.
[0019] In the attached diagram:
[0020] Figure 1 This is a schematic diagram of the heating tube bending device in one embodiment of the present invention.
[0021] Figure 2 for Figure 1 A cross-sectional view of the support block of the heating tube bending device in the illustrated embodiment.
[0022] Figure 3 for Figure 2 Enlarged view of point A in the image.
[0023] Figure 4 for Figure 1 A cross-sectional view of the movable plate of the heating tube bending device in the illustrated embodiment.
[0024] Figure 5 for Figure 4 Enlarged view of point B in the image.
[0025] Figure 6 for Figure 1 A cross-sectional view of the connecting rod of the heating tube bending device in the illustrated embodiment.
[0026] Figure 7 for Figure 6 Enlarged view of point C in the image.
[0027] Figure 8 for Figure 1 A cross-sectional view of the fourth slider of the heating tube bending device in the illustrated embodiment.
[0028] Figure 9 for Figure 8 Enlarged view of point D in the image.
[0029] The meanings of the reference numerals in the figure are as follows:
[0030] 101. Processing table; 102. Support component; 1021. Annular groove; 103. Hydraulic cylinder; 104. Push plate; 105. Push block; 106. Clamping block; 1061. Fixing groove; 107. Fixing block; 108. Base plate; 109. Second baffle; 110. Cover plate; 111. First spring; 112. Movable plate; 113. First baffle; 114. Support plate; 115. Third slider; 116. Fourth spring; 117. Push rod; 118. Stop rod; 119. Extension plate; 120. First slider; 1201. Groove; 1202. First inclined groove; 121. Protrusion; 122. Connecting rod; 123. Second slider; 124. Third spring; 125. Fourth sliding groove; 126. Fourth slider. Detailed Implementation
[0031] Embodiments of this disclosure will now be described in more detail with reference to the accompanying drawings. While some embodiments of this disclosure are shown in the drawings, it should be understood that this disclosure can be implemented in various forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided to provide a more thorough and complete understanding of this disclosure. It should be understood that the accompanying drawings and embodiments of this disclosure are for illustrative purposes only and are not intended to limit the scope of protection of this disclosure.
[0032] It should also be noted that, for ease of description, only the parts relevant to the utility model are shown in the accompanying drawings. Unless otherwise specified, the embodiments and features described in this disclosure can be combined with each other.
[0033] It should be noted that the concepts of "first" and "second" mentioned in this disclosure are used only to distinguish different devices, modules or units, and are not used to limit the order of functions performed by these devices, modules or units or their interdependencies.
[0034] It should be noted that the terms "a" and "a plurality of" used in this disclosure are illustrative rather than restrictive, and those skilled in the art should understand that, unless otherwise expressly indicated in the context, they should be understood as "one or more".
[0035] The names of messages or information exchanged between multiple devices in the embodiments of this disclosure are for illustrative purposes only and are not intended to limit the scope of such messages or information.
[0036] This disclosure will now be described in detail with reference to the accompanying drawings and embodiments.
[0037] like Figure 1-9 As shown, a heating tube bending device includes a processing table 101, a clamping device, a support member 102, a hydraulic cylinder 103, and a push block 105. A push plate 104 is provided on the piston rod of the hydraulic cylinder 103, and the push block 105 is connected to the push plate 104. The support member 102 is located on one side of the hydraulic cylinder 103, and the clamping device is located on one side of the support member 102. Specifically, the clamping device includes a clamping block 106 and a fixing block 107. The clamping block 106 is provided with a fixing groove 1061, and two sets of fixing blocks 107 are provided, respectively located on both sides of the fixing groove 1061. A second inclined groove is provided on the top of the fixing block 107, and the fixing block 107 is slidably connected to the fixing groove 1061. When the heating tube is placed in the fixing groove 1061, it pushes the fixing block 107 to move. After the heating tube is placed in the fixing groove 1061, the fixing block 107 is fixed.
[0038] More specifically, the clamping device also includes a first spring 111, a base plate 108 and a second spring. The fixing block 107 is connected to the inner wall of the fixing groove 1061 through the first spring 111, and the base plate 108 is connected to the bottom surface of the fixing groove 1061 through the second spring. When the base plate 108 moves to the bottom of the fixing groove 1061, the fixing block 107 is fixed.
[0039] Furthermore, the fixed block 107 is provided with an extension plate 119, and the extension plate 119 is provided with multiple movable plates 112. The movable plates 112 are slidably connected to the extension plate 119. The side wall of the fixed groove 1061 is provided with a through groove corresponding to the extension plate 119. A support plate 114 is slidably connected to the inner wall of the fixed groove 1061. When the support plate 114 moves towards the movable plate 112, it pushes the movable plate 112 to move. By setting multiple movable plates 112, the fixed block 107 can be supported by the support plate 114 no matter how far it moves. The fixed block 107 is fixed by the support plate 114, which can adapt to the processing of heating tubes of various diameters.
[0040] The movable plate 112 is provided with a first slider 120, and the extension plate 119 is provided with a plurality of first grooves for the first slider 120 to move. The inner wall of the first groove is provided with a protrusion 121, which is an arc-shaped structure and made of elastic material. The first slider 120 is provided with a groove 1201 corresponding to the protrusion 121, and the side wall of the groove 1201 is provided with a first inclined groove 1202. The protrusion 121 provides support for the movable plate 112, so that the movable plate 112 can only move when pushed by the support plate 114.
[0041] The extension plate 119 is provided with a first baffle 113, which is located at one end of the movable plate 112. The first baffle 113 is provided with a connecting rod 122, and the connecting rod 122 is provided with a second slider 123. The extension plate 119 is provided with a second sliding groove for the second slider 123 to move, and the second slider 123 is provided with a third spring 124. The groove 1201 and the first inclined groove 1202 make it easier for the movable plate 112 to return to its original position when the first baffle 113 pushes the movable plate 112 to move.
[0042] The support plate 114 is provided with a third slider 115, the inner wall of the fixing groove 1061 is provided with a third sliding groove for the third slider 115 to move, the third slider 115 is provided with a fourth spring 116, the third slider 115 is provided with a push rod 117, and the push rod 117 extends out from the third sliding groove.
[0043] The third slide groove has a movable groove on its side wall, and a stop bar 118 is provided in the movable groove. The stop bar 118 is connected to the base plate 108. The movable groove is located on one side of the third slider 115.
[0044] When fixing the heating tube, the heating tube is placed into the fixing groove 1061. Guided by the second inclined groove, the heating tube moves towards the bottom of the fixing groove 1061. The heating tube pushes the fixing block 107 to move to both sides of the fixing groove 1061. The fixing block 107 abuts against the side wall of the heating tube to fix it. When the heating tube moves to the bottom plate 108, it pushes the push plate 104 to move. The bottom plate 108 drives the stop rod 118 to move together, so that the stop rod 118 enters the movable groove. The fourth spring 116 pushes the third slider 115 to move in the third sliding groove. The support plate 114 moves towards the movable plate 112, pushing the movable plate 11 against the support plate 114. 2. The support plate 114 is moved so that it abuts against the movable plate 112, which is not moved, to provide support for the fixing block 107 and fix the fixing block 107, maintaining the fixing effect of the fixing block 107 on the heating tube, so that the heating tube can be bent. After the heating tube is processed, the push rod 117 is pushed to move, and the push rod 117 drives the support plate 114 to move back, so that the support plate 114 is reset. The third spring 124 pushes the second slider 123 to move, so that the first baffle 113 pushes the movable plate 112 to reset. The fixing block 107 is in a movable state, and the heating tube can be directly removed from the fixing groove 1061, so as to quickly complete the removal and placement of the heating tube.
[0045] Furthermore, the clamping block 106 has a fourth slider 126 at its bottom, and the processing table 101 has a fourth slide groove 125 for the fourth slider 126 to move. One end of the fourth slide groove 125 has a second baffle 109, and the second baffle 109 has a cover plate 110. The support member 102 has an annular groove 1021 to position the heating tube.
[0046] There is a distance between the clamping block 106 and the support member 102. That is, when the push block 105 pushes the heating tube to move, the heating tube drives the clamping block 106 to move towards the support member 102 until the heating tube enters the annular groove 1021. At this time, the clamping block 106 moves to the side of the second baffle 109, and the cover plate 110 covers the top of the fixing groove 1061. The push block 105 pushes the heating tube to perform the bending operation. The cover plate 110 is used to close the fixing groove 1061 to prevent the heating tube from coming out of the fixing groove 1061 in case of an accident, thereby improving the safety of heating tube processing.
[0047] The processing table 101 is also equipped with a heater to heat the heating tube so that the heating tube can be bent. This is a general configuration of bending equipment and will not be described in detail here.
[0048] The above description is merely a selection of preferred embodiments of this disclosure and an explanation of the technical principles employed. Those skilled in the art should understand that the scope of the utility model involved in the embodiments of this disclosure is not limited to the technical solutions formed by specific combinations of the above-described technical features, but should also cover other technical solutions formed by arbitrary combinations of the above-described technical features or their equivalents without departing from the above-described inventive concept. For example, technical solutions formed by substituting the above features with (but not limited to) technical features with similar functions disclosed in the embodiments of this disclosure.
Claims
1. A heating tube bending device, characterized in that: The device includes a processing table, a clamping device, a support member, a hydraulic cylinder, and a push block. The piston rod of the hydraulic cylinder is equipped with a push plate, and the push block is connected to the push plate. The support member is located on one side of the hydraulic cylinder, and the clamping device is located on one side of the support member. The clamping device includes a clamping block and a fixing block. The clamping block is provided with a fixing groove, and there are two sets of fixing blocks, which are respectively located on both sides of the fixing groove. The fixing blocks are slidably connected to the fixing groove. When the heating tube is placed in the fixing groove, it pushes the fixing block to move. After the heating tube is placed in the fixing groove, the fixing block is fixed.
2. The heating tube bending device according to claim 1, characterized in that: The clamping device further includes a first spring, a base plate, and a second spring. The fixing block is connected to the inner wall of the fixing groove via the first spring, and the base plate is connected to the bottom surface of the fixing groove via the second spring. When the base plate moves to the bottom of the fixing groove, the fixing block is fixed.
3. The heating tube bending device according to claim 2, characterized in that: The fixed block is provided with an extension plate, and the extension plate is provided with multiple movable plates, which are slidably connected to the extension plate; a support plate is slidably connected to the inner wall of the fixed groove, and when the support plate moves toward the movable plate, it pushes the movable plate to move.
4. The heating tube bending device according to claim 3, characterized in that: The movable plate is provided with a first slider, and the extension plate is provided with a plurality of first grooves for the first slider to move.
5. The heating tube bending device according to claim 4, characterized in that: The inner wall of the first groove is provided with a protrusion, which is an arc-shaped structure and made of an elastic material.
6. The heating tube bending device according to claim 5, characterized in that: The extension plate is provided with a first baffle, which is located at one end of the movable plate. The first baffle is provided with a connecting rod, and the connecting rod is provided with a second slider. The extension plate is provided with a second slide groove for the second slider to move, and the second slider is provided with a third spring.
7. The heating tube bending device according to claim 6, characterized in that: The first slider has a groove corresponding to the protrusion, and the sidewall of the groove has a first inclined groove.
8. The heating tube bending device according to claim 3, characterized in that: The support plate is provided with a third slider, the inner wall of the fixed groove is provided with a third sliding groove for the third slider to move, the third slider is provided with a fourth spring, and the third slider is provided with a push rod, which extends out from the third sliding groove.
9. The heating tube bending device according to claim 8, characterized in that: The third slide groove has a movable groove on its side wall, and a stop bar is provided in the movable groove. The stop bar is connected to the base plate. The movable groove is located on one side of the third slide block.
10. The heating tube bending device according to claim 1, characterized in that: The clamping block has a fourth slider at its bottom, and the processing table has a fourth slide groove for the fourth slider to move. One end of the fourth slide groove has a second baffle, and the second baffle has a cover plate.