A leveling device for a component
By automating the mold sliding, pressure roller and pressing leveling mechanism, the problem of incomplete automation in the leveling of integrated housing components is solved, and efficient and uniform flatness of the component surface is achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- QINGDAO SUIHE INTEGRATED HOUSING CO LTD
- Filing Date
- 2025-06-27
- Publication Date
- 2026-05-29
AI Technical Summary
Existing integrated housing component leveling devices cannot be fully automated, still requiring manual leveling, and cannot guarantee consistent flatness.
A component leveling device was designed, comprising a mold sliding mechanism, a pressure roller leveling mechanism, and a pressing leveling mechanism. The leveling process is automated through a PLC control box, ensuring the consistency of the component surface flatness.
It achieves automated leveling of component surfaces, improves the consistency of flatness, reduces manual operation, and increases leveling efficiency.
Smart Images
Figure CN224294403U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of leveling technology for integrated housing components, and in particular to a leveling device for components. Background Technology
[0002] Prefabricated houses consist of a structural system, a ground system, a floor system, a wall system, and a roof system. Each system comprises several unit modules, which are manufactured in a factory and assembled on-site. Prefabricated houses are detachable, movable, and do not damage the land. The prefabricated house components are formed in molds; their lower surfaces are flat due to the bottom of the mold cavity, but the upper surfaces cannot be flattened by the flowability of the component material alone and require leveling. An existing prefabricated house component leveler (publication number CN213647949U) requires placing the device above the mold and manually pushing it to level the components. However, this device cannot achieve complete leveling during processing; some areas still require manual leveling, and consistent flatness cannot be guaranteed. Utility Model Content
[0003] The purpose of this invention is to provide a leveling device for components in order to solve the above-mentioned problems.
[0004] This utility model achieves the above objectives through the following technical solutions:
[0005] A component leveling device includes a worktable, a PLC control box fixedly mounted on one side of the worktable, and an I-shaped slide rail fixedly connected to the upper surface of the worktable. A mold sliding mechanism is mounted on the I-shaped slide rail, and a mold is mounted on the upper surface of the mold sliding mechanism. A pressure roller leveling bracket is fixedly connected to the upper surface of the worktable on one side of the mold sliding mechanism. A pressure roller leveling mechanism is located inside the pressure roller leveling bracket. A pressing leveling bracket is fixedly connected to the upper surface of the worktable on one side of the pressure roller leveling bracket, and a pressing leveling mechanism is located inside the pressing leveling bracket.
[0006] Further configuration: The mold sliding mechanism includes a sliding frame that is slidably connected to the I-shaped slide rail. A sliding roller is provided on the inner side of the sliding frame. The lower surface of the sliding roller extends outward and is rotatably connected to the sliding frame. The sliding roller is slidably connected to the I-shaped slide rail. A first bevel gear is fixedly provided on the upper surface of the sliding roller. A second bevel gear is provided above the first bevel gear. The first bevel gear and the second bevel gear mesh. A sliding power component is provided on one side of the sliding frame. A rotating shaft is fixedly provided on one side of the sliding power component. The second bevel gear is fixedly connected to the outside of the rotating shaft. The sliding power component is electrically connected to the PLC control box.
[0007] Further configuration: The mold includes a mold base plate fixed on the upper surface of the mold sliding mechanism, and reference side plates are provided on both sides of the mold base plate. The reference side plates are fixedly connected to the mold base plate, and a movable side plate is provided inside the reference side plate. The movable side plate is slidably connected to the reference side plate.
[0008] Further configuration: The pressure roller leveling mechanism includes a rack fixed to the upper surface of the pressure roller leveling bracket. Two racks are arranged opposite each other. A gear is provided above the rack and meshes with the rack. A cover plate is provided above the gear and is fixedly connected to the pressure roller leveling bracket. A counterweight is rotatably mounted on a shaft extending from one side of the gear. A dual-axis power assembly is fixedly mounted on one side of the counterweight. The shafts extending from both sides of the dual-axis power assembly are fixedly connected to the gear. A first cylinder is fixedly mounted on the upper surface of the counterweight. A through hole is provided in the center of the counterweight. A roller shaft bracket is fixedly mounted on one end of the first cylinder through the through hole. A pressure roller shaft is provided inside the roller shaft bracket and is rotatably connected to the roller shaft bracket. The dual-axis power assembly and the first cylinder are both electrically connected to the PLC control box.
[0009] Further configuration: The pressing and leveling mechanism includes a second cylinder fixed on the upper surface of the pressing and leveling bracket. A pressing plate is fixed at one end of the second cylinder, and the second cylinder is electrically connected to the PLC control box.
[0010] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0011] By setting up a mold sliding mechanism, a pressure roller leveling mechanism, and a pressing leveling mechanism, the mold can be moved left and right by controlling the operation of the mold sliding mechanism, the component can be leveled by the pressure roller leveling mechanism by controlling the pressure roller leveling mechanism, and the component can be pressed and leveled by driving the pressing leveling mechanism, thus ensuring the consistency of the component's flatness. Attached Figure Description
[0012] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0013] Figure 1 This is an isometric view of a leveling device for components according to the present invention;
[0014] Figure 2 This is a front view of a component leveling device according to the present invention;
[0015] Figure 3 This is a side view of a component leveling device according to the present invention;
[0016] Figure 4This is a partial sectional view of a component leveling device described in this utility model.
[0017] The annotations in the attached figures are explained as follows:
[0018] 1. Workbench; 2. I-beam slide rail; 3. Mold sliding mechanism; 31. Sliding frame; 32. Sliding roller; 33. First bevel gear; 34. Second bevel gear; 35. Rotating shaft; 36. Sliding power assembly; 4. Mold; 41. Mold base plate; 42. Moving side plate; 43. Reference side plate; 5. Pressure roller leveling bracket; 6. Pressure roller leveling mechanism; 61. Rack; 62. Gear; 63. Cover plate; 64. Counterweight; 65. Dual-axis power assembly; 66. First cylinder; 67. Roller support; 68. Pressure roller shaft; 7. Pressing and leveling bracket; 8. Pressing and leveling mechanism; 81. Second cylinder; 82. Pressing plate; 9. PLC control box. Detailed Implementation
[0019] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.
[0020] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0021] The present invention will be further described below with reference to the accompanying drawings:
[0022] like Figures 1-4As shown, a component leveling device includes a worktable 1, a PLC control box 9 for controlling the operation of the device is fixedly installed on one side of the worktable 1, and an I-shaped slide rail 2 fixedly connected to the upper surface of the worktable 1. A mold sliding mechanism 3 is provided on the I-shaped slide rail 2, a mold 4 is provided on the upper surface of the mold sliding mechanism 3, a pressure roller leveling bracket 5 is fixedly connected to the upper surface of the worktable 1 on one side of the mold sliding mechanism 3, a pressure roller leveling mechanism 6 is provided inside the pressure roller leveling bracket 5, a pressing leveling bracket 7 is fixedly connected to the upper surface of the worktable 1 on one side of the pressure roller leveling bracket 5, and a pressing leveling mechanism 8 is provided inside the pressing leveling bracket 7.
[0023] In this embodiment: the mold sliding mechanism 3 includes a sliding frame 31 slidably connected to the I-shaped slide rail 2. A sliding roller 32 for sliding is provided inside the sliding frame 31. The lower surface of the sliding roller 32 extends outwards and is rotatably connected to the sliding frame 31. The sliding roller 32 is rolledly connected to the I-shaped slide rail 2. A first bevel gear 33 is fixedly provided on the upper surface of the sliding roller 32. A second bevel gear 34 is provided above the first bevel gear 33. The first bevel gear 33 and the second bevel gear 34 mesh with each other to drive the sliding roller 32 to rotate. A sliding power assembly 36 is provided on one side of the sliding frame 31. A rotating shaft 35 is fixedly provided on the side, and a second bevel gear 34 is fixedly connected to the outside of the rotating shaft 35. The rotating shaft 35 is used to drive the second bevel gear 34 to rotate. The sliding power assembly 36 is electrically connected to the PLC control box 9. The mold 4 includes a mold base plate 41 fixed on the upper surface of the mold sliding mechanism 3. The mold base plate 41 has reference side plates 43 on both sides for aligning the position when placing components. The reference side plates 43 are fixedly connected to the mold base plate 41. A movable side plate 42 is provided inside the reference side plate 43. The movable side plate 42 is slidably connected to the reference side plate 43. The movable side plate 42 can be disassembled when loading and unloading components.
[0024] In this embodiment: the pressure roller leveling mechanism 6 includes a rack 61 fixed to the upper surface of the pressure roller leveling bracket 5. Two racks 61 are arranged opposite each other. A gear 62 is provided above the rack 61. The gear 62 meshes with the rack 61. A cover plate 63 is provided above the gear 62 to restrict the upward movement of the gear 62. The cover plate 63 is fixedly connected to the pressure roller leveling bracket 5. A counterweight 64 for increasing the pressure roller force is rotatably provided on one side of the gear 62. A dual-shaft power assembly 65 for driving the gear 62 is fixedly provided on one side of the counterweight 64. The two side shafts of the dual-shaft power assembly 65 are fixedly connected to the gear 62. A first cylinder 66 for adjusting the height of the pressure roller shaft 68 is fixedly provided on the upper surface of the counterweight 64. A through hole is provided in the center of the counterweight 64. A roller support 67 is fixedly installed at one end of the roller 66 through a through hole. A pressure roller shaft 68 for pressing and leveling the component is provided inside the roller support 67. The pressure roller shaft 68 is rotatably connected to the roller support 67. The dual-axis power assembly 65 and the first cylinder 66 are both electrically connected to the PLC control box 9. The pressing and leveling mechanism 8 includes a second cylinder 81 fixed on the upper surface of the pressing and leveling bracket 7. A pressing plate 82 for pressing and leveling the component is fixed at one end of the second cylinder 81. The second cylinder 81 is used to drive the pressing plate 82 to move. The second cylinder 81 is electrically connected to the PLC control box 9. The PLC control box 9 is equipped with a PLC program for controlling the operation of the device. Conventional technicians in this industry are basically familiar with the working principle of this program, so it will not be described in detail here.
[0025] The working principle and usage process of this utility model are as follows: First, connect the PLC control box 9 to an external power supply, start the program running in the PLC control box 9, place the component into the mold 4, drive the sliding power component 36 of the mold sliding mechanism 3 to rotate, drive the first bevel gear 33 to rotate, the first bevel gear 33 and the second bevel gear 34 mesh and rotate, drive the sliding roller 32 to move laterally in the I-shaped slide rail 2, transport the mold 4 to below the pressure roller leveling mechanism 6, the first cylinder 66 extends, drives the pressure roller shaft 68 to adjust downward to a suitable height, and drives the dual-axis power component 65. The gear 62 is driven to rotate, and the gear 62 meshes with the rack 61 to drive the pressure roller shaft 68 to move laterally to flatten the component. After the pressure roller flattening process is completed, the first cylinder 66 is driven to retract and lift the pressure roller shaft 68. Then, the mold sliding mechanism 3 is driven to transport the mold 4 to the bottom of the pressing and flattening mechanism 8. The second cylinder 81 is driven to extend and drive the pressing plate 82 to move downward to press and flatten the component. After the pressing and flattening is completed, the second cylinder 81 is driven to retract and lift the pressing plate 82. Finally, the mold sliding mechanism 3 is driven to transport the mold 4 to the initial position for material replacement.
[0026] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.
Claims
1. A leveling device for components, comprising a workbench (1), wherein a PLC control box (9) is fixedly mounted on one side of the workbench (1), characterized in that: It also includes an I-shaped slide rail (2) fixedly connected to the upper surface of the worktable (1), a mold sliding mechanism (3) is provided on the I-shaped slide rail (2), a mold (4) is provided on the upper surface of the mold sliding mechanism (3), a pressure roller leveling bracket (5) fixedly connected to the upper surface of the worktable (1) is provided on one side of the mold sliding mechanism (3), a pressure roller leveling mechanism (6) is provided inside the pressure roller leveling bracket (5), a pressing leveling bracket (7) fixedly connected to the upper surface of the worktable (1) is provided on one side of the pressure roller leveling bracket (5), and a pressing leveling mechanism (8) is provided inside the pressing leveling bracket (7).
2. The leveling device for components according to claim 1, characterized in that: The mold sliding mechanism (3) includes a sliding frame (31) slidably connected to the I-shaped slide rail (2). A sliding roller (32) is provided on the inner side of the sliding frame (31). The lower surface of the sliding roller (32) extends outward and is rotatably connected to the sliding frame (31). The sliding roller (32) is slidably connected to the I-shaped slide rail (2). A first bevel gear (33) is fixedly provided on the upper surface of the sliding roller (32). A second bevel gear (34) is provided above the first bevel gear (33). The first bevel gear (33) and the second bevel gear (34) mesh. A sliding power assembly (36) is provided on one side of the sliding frame (31). A rotating shaft (35) is fixedly provided on one side of the sliding power assembly (36). The second bevel gear (34) is fixedly connected to the outside of the rotating shaft (35). The sliding power assembly (36) is electrically connected to the PLC control box (9).
3. A leveling device for components according to claim 1, characterized in that: The mold (4) includes a mold base plate (41) fixed on the upper surface of the mold sliding mechanism (3). The mold base plate (41) has reference side plates (43) on both sides facing each other. The reference side plates (43) are fixedly connected to the mold base plate (41). The reference side plates (43) have a movable side plate (42) on the inner side of the reference side plate (43). The movable side plate (42) is slidably connected to the reference side plate (43).
4. A leveling device for components according to claim 1, characterized in that: The pressure roller leveling mechanism (6) includes a rack (61) fixed to the upper surface of the pressure roller leveling bracket (5). Two racks (61) are arranged opposite each other. A gear (62) is provided above the rack (61) and meshes with the rack (61). A cover plate (63) is provided above the gear (62) and is fixedly connected to the pressure roller leveling bracket (5). A counterweight (64) is rotatably provided on one side of the gear (62) and a dual-shaft power assembly (65) is fixedly provided on one side of the counterweight (64). The dual-axis power assembly (65) has two protruding shafts that are fixedly connected to the gear (62). The counterweight (64) has a first cylinder (66) fixedly mounted on its upper surface. The counterweight (64) has a through hole in its center. One end of the first cylinder (66) is fixedly mounted with a roller support (67) through the through hole. The roller support (67) has a pressure roller shaft (68) on its inner side. The pressure roller shaft (68) is rotatably connected to the roller support (67). The dual-axis power assembly (65) and the first cylinder (66) are both electrically connected to the PLC control box (9).
5. A leveling device for components according to claim 1, characterized in that: The pressing and leveling mechanism (8) includes a second cylinder (81) fixed on the upper surface of the pressing and leveling bracket (7). One end of the second cylinder (81) is fixed with a pressing plate (82). The second cylinder (81) is electrically connected to the PLC control box (9).