A demolding mechanism for stainless steel gasket stamping

By designing a demolding mechanism consisting of a sleeve, spring, and protrusion, the problem of stainless steel washers being difficult to remove after stamping was solved, enabling a convenient demolding process, improving production efficiency, and reducing safety risks.

CN224294420UActive Publication Date: 2026-05-29DONGTAI CHIRUI METAL PRODUCTS CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
DONGTAI CHIRUI METAL PRODUCTS CO LTD
Filing Date
2025-07-16
Publication Date
2026-05-29

AI Technical Summary

Technical Problem

Stainless steel washers are difficult to remove smoothly from the mold after stamping, which affects production efficiency, increases the difficulty of manual operation, and poses safety hazards.

Method used

A demolding mechanism comprising a sleeve, a spring, and a protrusion is designed. The sleeve is driven by a servo motor to move the washer to the top of the mold. The spring force pushes the protrusion to push the washer away from the sleeve, thus achieving convenient demolding.

Benefits of technology

This technology enables convenient demolding of stainless steel washers, improves production efficiency, and reduces the difficulty of manual operation and safety risks.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to stainless steel washer technical field, and disclose a kind of demoulding mechanism for stainless steel washer stamping, including box, the top of box is fixedly installed with lower mould, the top of the right side of lower mould is fixedly installed with transverse plate.The utility model is provided with round sleeve, spring and boss, operator places disc in the inside of round sleeve, by starting servo motor, so that round sleeve drives disc to move left, so that disc moves to the top of lower mould, punch downward at this time will be to disc stamping processing, after stamping, round sleeve continues to move left, at this time, round sleeve extrusion pushes the bottom of boss, so that boss rises and spring is compressed, when round sleeve drives washer to continue to move left, boss will contact the top of washer, to be able to push washer down under the elastic recovery of spring, so that washer is separated from the inside of round sleeve, to complete the demoulding processing to washer.
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Description

Technical Field

[0001] This utility model belongs to the field of stainless steel gasket technology, specifically a demolding mechanism for stamping stainless steel gaskets. Background Technology

[0002] Stainless steel washers are ring-shaped fasteners made of stainless steel that play an important role in mechanical assembly, equipment connection and other fields. They are usually placed between bolts, screws or nuts and the surface of the connecting parts. Their main function is to distribute pressure and prevent the surface of the connecting parts from being damaged by concentrated pressure.

[0003] Stainless steel washers are typically produced using a punch press. First, a disc is punched out of the material, and then an inner hole is punched into the disc. This two-stage punching process is common. During the punching process, the disc fits tightly against the mold, and stainless steel itself has a certain degree of elasticity and toughness. As a result, after punching, the disc can easily get stuck in the mold and be difficult to remove. Operators often need to manually remove the washer from the mold, which not only affects production efficiency and increases the difficulty of manual operation but also poses certain safety hazards. Therefore, improvements are needed. Utility Model Content

[0004] The purpose of this invention is to address the above problems by providing a demolding mechanism for stamping stainless steel washers, which has the advantage of facilitating demolding.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a demolding mechanism for stamping stainless steel washers, comprising a housing, a lower mold fixedly installed on the top of the housing, a horizontal plate fixedly installed on the top right side of the lower mold, a vertical rod movably installed on the right side inside the horizontal plate, the top end of the vertical rod extending above the horizontal plate and fixedly sleeved with a connecting plate, a circular sleeve fixedly connected to the left end of the connecting plate, a support plate fixedly installed on the left side of the top of the housing, a fixed box fixedly installed on the top of the support plate, a spring fixedly installed on the top of the inner surface of the fixed box, a circular plate fixedly connected to the bottom end of the spring, the bottom of the circular plate movably connected to the top of the support plate, a protrusion fixedly connected to the bottom of the circular plate, the bottom end of the protrusion extending to the outside of the support plate and movably sleeved with the inner surface of the support plate.

[0006] As a preferred embodiment of this utility model, side plates are fixedly installed on both the left and right sides of the bottom of the horizontal plate, and limit rods are fixedly installed on both the front and rear sides between the side plates.

[0007] As a preferred embodiment of this utility model, a limiting block is movably sleeved on the right side of the outer surface of the limiting rod, and the inner wall of the limiting block is fixedly sleeved with the outer surface of the vertical rod.

[0008] As a preferred embodiment of this utility model, a servo motor is fixedly installed on the top right side of the housing, and a round shaft is fixedly connected to the other end of the output shaft of the servo motor, with a rotating rod fixedly sleeved on the outer surface of the round shaft.

[0009] As a preferred embodiment of this utility model, the rear end of the rotating rod is hinged to a hinge rod, and the inner wall of the other end of the hinge rod is movably sleeved with the outer surface of the vertical rod.

[0010] As a preferred embodiment of this utility model, a collection box is movably installed on the inner wall of the box, a support frame is fixedly installed on the rear side of the top of the box, a pneumatic cylinder is fixedly installed on the top of the support frame, the bottom of the pneumatic cylinder passes through the support frame and is movably sleeved with the inner wall of the support frame, and a punch is fixedly connected to the bottom end of the pneumatic cylinder.

[0011] As a preferred embodiment of this utility model, slide rods are fixedly installed on both the left and right sides of the top of the punch, and the top of the slide rods extends to the top of the support frame and is movably sleeved with the inner wall of the support frame.

[0012] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0013] This invention utilizes a circular sleeve, a spring, and a protrusion. The operator places a disc inside the sleeve and activates a servo motor, causing the sleeve to move the disc to the left, placing it at the top of the lower mold. At this point, the punch moves downwards to press the disc. After pressing, the sleeve continues to move to the left, pressing the bottom of the protrusion, causing it to rise and compressing the spring. As the sleeve continues to move the washer to the left, the protrusion contacts the top of the washer, pushing it downwards under the restoring force of the spring, thus detaching the washer from the sleeve and completing the demolding process. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure of this utility model;

[0015] Figure 2 This is a cross-sectional view of the front of the present invention;

[0016] Figure 3 This is a cross-sectional view of the bottom of the present invention;

[0017] Figure 4 This is a cross-sectional view of the top of the present invention;

[0018] Figure 5 for Figure 2 A magnified schematic diagram of the structure at point A in the middle.

[0019] In the diagram: 1. Box body; 2. Lower mold; 3. Horizontal plate; 4. Vertical rod; 5. Connecting plate; 6. Circular sleeve; 7. Support plate; 8. Fixing box; 9. Spring; 10. Circular plate; 11. Protrusion; 12. Side plate; 13. Limiting rod; 14. Limiting block; 15. Servo motor; 16. Circular shaft; 17. Rotating rod; 18. Hinge rod; 19. Support frame; 20. Pneumatic cylinder; 21. Punch; 22. Sliding rod; 23. Collection box. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] like Figures 1 to 5 As shown, this utility model provides a demolding mechanism for stamping stainless steel washers, including a housing 1. A lower mold 2 is fixedly installed on the top of the housing 1. A horizontal plate 3 is fixedly installed on the top right side of the lower mold 2. A vertical rod 4 is movably installed on the right side inside the horizontal plate 3. The top end of the vertical rod 4 extends above the horizontal plate 3 and is fixedly sleeved with a connecting plate 5. A circular sleeve 6 is fixedly connected to the left end of the connecting plate 5. A support plate 7 is fixedly installed on the left side of the top of the housing 1. A fixing box 8 is fixedly installed on the top of the support plate 7. A spring 9 is fixedly installed on the top of the inner surface of the fixing box 8. A circular plate 10 is fixedly connected to the bottom end of the spring 9. The bottom of the circular plate 10 is connected to the support plate 8. The top of the support plate 7 is movably connected, and the bottom of the circular plate 10 is fixedly connected to a protrusion 11. The bottom end of the protrusion 11 extends to the outside of the support plate 7 and is movably sleeved with the inner surface of the support plate 7. The operator places the disc to be stamped inside the circular sleeve 6. When the vertical rod 4 moves to the left, it will drive the circular sleeve 6 to move to the left through the connecting plate 5, so that the circular sleeve 6 moves the disc to the top of the lower mold 2, thereby enabling the disc to be stamped and the disc to be stamped into a washer. When the circular sleeve 6 continues to move to the left, the washer will detach from the contact with the lower mold 2 and fall out of the interior of the circular sleeve 6 under the action of gravity.

[0022] Among them, side plates 12 are fixedly installed on both the left and right sides of the bottom of the horizontal plate 3, and limit rods 13 are fixedly installed on both the front and rear sides between the side plates 12; there are two limit rods 13, and the outer surfaces of the two limit rods 13 are smooth.

[0023] The right side of the outer surface of the limiting rod 13 is movably sleeved with the limiting block 14, and the inner wall of the limiting block 14 is fixedly sleeved with the outer surface of the vertical rod 4. When the limiting block 14 moves to the left, it will drive the vertical rod 4 to move to the left. When the limiting block 14 moves, the limiting rod 13 can limit the limiting block 14, thereby preventing the limiting block 14 from rotating, and thus preventing the vertical rod 4 from rotating.

[0024] A servo motor 15 is fixedly installed on the top right side of the housing 1. A round shaft 16 is fixedly connected to the other end of the output shaft of the servo motor 15. A rotating rod 17 is fixedly sleeved on the outer surface of the round shaft 16. The operator starts the servo motor 15, which causes the round shaft 16 to rotate, thereby causing the round shaft 16 to drive the rotating rod 17 to rotate.

[0025] The rear end of the rotating rod 17 is hinged to a hinge rod 18, and the inner wall of the other end of the hinge rod 18 is movably sleeved with the outer surface of the vertical rod 4. When the rotating rod 17 rotates, it will push the vertical rod 4 to move to the left under the limiting action of the limiting rod 13 and the limiting block 14 through the hinge rod 18.

[0026] The inner wall of the box 1 is movably fitted with a collection box 23. A support frame 19 is fixedly installed on the rear side of the top of the box 1. A pneumatic cylinder 20 is fixedly installed on the top of the support frame 19. The bottom of the pneumatic cylinder 20 passes through the support frame 19 and is movably sleeved with the inner wall of the support frame 19. A punch 21 is fixedly connected to the bottom end of the pneumatic cylinder 20. When the operator starts the pneumatic cylinder 20, the pneumatic cylinder 20 can drive the punch 21 to move downward, so that the punch 21 can punch the disc. The waste material punched out will fall into the collection box 23 through the round hole in the center of the lower mold 2.

[0027] The punch 21 has slide rods 22 fixedly installed on both the left and right sides of its top. The top of the slide rods 22 extends to the top of the support frame 19 and is movably connected to the inner wall of the support frame 19. By setting the slide rods 22, the punch 21 can be more stable when it rises or falls.

[0028] Working principle and usage process of this utility model:

[0029] When using the device, the operator first places the disc inside the sleeve 6, then starts the servo motor 15, causing the shaft 16 to rotate the rotating rod 17. This causes the hinge rod 18 to push the vertical rod 4 to move to the left under the limit of the limit block 14 and the limit rod 13. This causes the vertical rod 4 to move the sleeve 6 to the left through the connecting plate 5, so that the sleeve 6 moves the disc to the top of the lower mold 2. At this time, the pneumatic cylinder 20 is activated, which will drive the punch 21 to descend, thereby stamping the disc into a pad.

[0030] Then the servo motor 15 continues to start, causing the sleeve 6 to drive the washer to continue moving to the left. When the left side of the sleeve 6 contacts the outer surface of the protrusion 11, it will squeeze and push the protrusion 11 upward, causing the spring 9 to be compressed. As the sleeve 6 moves to the left, the protrusion 11 will move to the top of the washer, and then, under the elastic recovery action of the spring 9, it will push the protrusion 11 downward, causing the protrusion 11 to push the washer inside the sleeve 6 downward, pushing the washer out of the sleeve 6, thereby demolding the washer stuck inside the sleeve 6, which is convenient for the operator to use.

[0031] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0032] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A demolding mechanism for stamping stainless steel washers, comprising a housing (1), characterized in that: A lower mold (2) is fixedly installed on the top of the box (1). A horizontal plate (3) is fixedly installed on the top right side of the lower mold (2). A vertical rod (4) is movably installed on the right side inside the horizontal plate (3). The top of the vertical rod (4) extends to the top of the horizontal plate (3) and is fixedly sleeved with a connecting plate (5). A round sleeve (6) is fixedly connected to the left end of the connecting plate (5). A support plate (7) is fixedly installed on the left side of the top of the box (1). A fixed box (8) is fixedly installed on the top of the support plate (7). A spring (9) is fixedly installed on the top of the inner surface of the fixed box (8). A round plate (10) is fixedly connected to the bottom end of the spring (9). The bottom of the round plate (10) is movably connected to the top of the support plate (7). A protrusion (11) is fixedly connected to the bottom of the round plate (10). The bottom end of the protrusion (11) extends to the outside of the support plate (7) and is movably sleeved with the inner surface of the support plate (7).

2. The demolding mechanism for stamping stainless steel washers according to claim 1, characterized in that: Side plates (12) are fixedly installed on both the left and right sides of the bottom of the horizontal plate (3), and limit rods (13) are fixedly installed on both the front and back sides between the side plates (12).

3. The ejector mechanism for stamping stainless steel washers according to claim 2, characterized in that: The right side of the outer surface of the limiting rod (13) is movably sleeved with a limiting block (14), and the inner wall of the limiting block (14) is fixedly sleeved with the outer surface of the vertical rod (4).

4. The demolding mechanism for stamping stainless steel washers according to claim 1, characterized in that: A servo motor (15) is fixedly installed on the top right side of the housing (1). A round shaft (16) is fixedly connected to the other end of the output shaft of the servo motor (15). A rotating rod (17) is fixedly sleeved on the outer surface of the round shaft (16).

5. The ejector mechanism for stamping stainless steel washers according to claim 4, characterized in that: The rear end of the rotating rod (17) is hinged to a hinge rod (18), and the inner wall of the other end of the hinge rod (18) is movably sleeved with the outer surface of the vertical rod (4).

6. The demolding mechanism for stamping stainless steel washers according to claim 1, characterized in that: A collection box (23) is movably installed on the inner wall of the box (1). A support frame (19) is fixedly installed on the rear side of the top of the box (1). A pneumatic cylinder (20) is fixedly installed on the top of the support frame (19). The bottom of the pneumatic cylinder (20) passes through the support frame (19) and is movably connected to the inner wall of the support frame (19). A punch (21) is fixedly connected to the bottom end of the pneumatic cylinder (20).

7. The demolding mechanism for stamping stainless steel washers according to claim 6, characterized in that: Slide rods (22) are fixedly installed on both the left and right sides of the top of the punch (21). The top of the slide rods (22) extends to the top of the support frame (19) and is movably connected to the inner wall of the support frame (19).