Battery cap welding machine with alignment effect

By designing components such as the guide frame, pressure rollers, and turntable, the alignment problem during welding of battery cap welding machines has been solved, achieving precise positioning and automated operation of battery caps, thus improving welding quality and production efficiency.

CN224295069UActive Publication Date: 2026-05-29WU XI SHI JIN YANG XIN XING DIAN YUAN YOU XIAN GONG SI

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
WU XI SHI JIN YANG XIN XING DIAN YUAN YOU XIAN GONG SI
Filing Date
2025-05-23
Publication Date
2026-05-29

AI Technical Summary

Technical Problem

Existing battery cap welding machines are difficult to align precisely during welding, resulting in welding position deviation and affecting welding quality and strength.

Method used

The system employs a combination of components such as a guide frame, pressure rollers, turntable, and wedge blocks to achieve precise positioning and alignment of the battery cap. A cylinder and a self-locking motor drive the carrier plate to move the welding gun for automatic welding, and a guide rod and elastic components ensure accurate alignment of the battery cap.

Benefits of technology

It achieves precise alignment of battery caps, improves welding quality and work efficiency, ensures that the welded battery caps are more secure, and realizes automated material import and collection, improving production efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224295069U_ABST
    Figure CN224295069U_ABST
Patent Text Reader

Abstract

The utility model discloses a battery cap welding machine with the effect of alignment, including bottom plate and fixed connection gun, the top of bottom plate is equipped with the mobile assembly of driving battery rotation, one side fixed connection of bottom plate has the fixed frame, the top fixed connection of fixed frame has the cylinder, the output shaft of cylinder passes through fixed frame and is fixedly connected with the carrier plate, and the bottom center position of fixed connection gun and carrier plate is fixed, the bottom fixed connection of carrier plate has two connecting plates of symmetrical setting, the utility model not only can through the cooperation of material guide frame and multiple compression rollers, has realized accurate positioning and alignment to battery cap, has guaranteed that battery cap can accurately align battery before welding, and can cooperate through carousel and multiple second through -hole to place battery's operation of welding side, has saved the processing time significantly, has improved work efficiency greatly.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of battery technology, and in particular to a battery cap welding machine with alignment effect. Background Technology

[0002] A battery cap welding machine is a device specifically designed for the automatic welding of sealing materials and battery caps during the production process.

[0003] A search revealed Chinese patent CN220515807U, which discloses a battery cap welding machine. The machine includes a base plate with an L-shaped plate fixedly connected to one side. It can simultaneously weld five products using five sets of welding guns, thus improving welding efficiency. However, it still has the following drawbacks: in actual operation, the battery caps are often difficult to align precisely during welding, leading to welding position misalignment. This alignment problem not only affects welding quality but may also result in weak welds. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing a battery cap welding machine with a alignment effect.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A battery cap welding machine with alignment effect includes a base plate and a fixed connecting gun. The top of the base plate is provided with a moving component that drives the battery to rotate. A fixed frame is fixedly connected to one side of the base plate. A cylinder is fixedly connected to the top of the fixed frame. The output shaft of the cylinder passes through the fixed frame and is fixedly connected to a carrier plate. The fixed connecting gun is fixed to the bottom center position of the carrier plate. Two symmetrically arranged connecting plates are fixedly connected to the bottom of the carrier plate. A wedge block is fixedly connected to one side of each of the two connecting plates. Two symmetrically arranged fixed plates are fixedly connected to the bottom of the fixed frame. Two guide rods that penetrate the fixed plates are slidably connected to one side of each of the two fixed plates. A support frame is fixedly connected to one end of each of the two guide rods. Two symmetrically arranged pressure rollers are rotatably connected between the inner walls of the support frame. A fixed rod that contacts the inclined surface of the wedge block is fixedly connected to the other end of each of the two guide rods. An elastic component is provided between each of the two support frames and the two fixed plates.

[0007] As a further embodiment of this utility model, the moving component includes a self-locking motor fixedly connected to the bottom of the base plate. The output shaft of the self-locking motor passes through the base plate and is fixedly connected to a turntable. The top of the turntable is evenly provided with a plurality of second through holes for inserting batteries.

[0008] As a further embodiment of this utility model, the elastic component includes a damping spring disposed between the support frame and the fixed plate, with one end of the damping spring fixed to the support frame and the other end fixed to the fixed plate.

[0009] As a further embodiment of this utility model, the top of the base plate is provided with a first through hole, and the first through hole can coincide with a second through hole.

[0010] As a further embodiment of this utility model, a guide frame is fixedly connected to the bottom of the base plate at the position of the first through hole, and the guide frame is connected to the first through hole.

[0011] As a further embodiment of this utility model, a plurality of support columns are uniformly fixedly connected to the bottom of the base plate, wherein a collection box is provided on one side of two of the support columns, and the collection box is located at the bottom of the guide frame.

[0012] As a further embodiment of this utility model, each of the two support columns is rotatably connected to a lead screw on one side, and two threaded holes are symmetrically opened on one side of the collection box, with the lead screw threadedly connected to the threaded holes.

[0013] The beneficial effects of this utility model are as follows:

[0014] 1. This utility model achieves precise positioning and alignment of the battery cap by using a guide frame in conjunction with multiple pressure rollers, ensuring that the battery cap can be accurately aligned with the battery before welding, which greatly improves the welding quality of the battery cap.

[0015] 2. This utility model, through the cooperation of a turntable and multiple second through holes, enables the simultaneous welding and battery placement, significantly saving processing time and greatly improving work efficiency.

[0016] 3. This utility model achieves automatic material collection by using a guide frame in conjunction with the first through hole, without the need for manual intervention, ensuring that the material can be accurately guided to the predetermined position, thereby greatly improving the efficiency of the production process. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the front three-dimensional structure of a battery cap welding machine with alignment effect proposed in this utility model;

[0018] Figure 2 This is a schematic diagram of the rear three-dimensional structure of a battery cap welding machine with alignment effect proposed in this utility model.

[0019] Figure 3 This is an enlarged structural diagram of part A of a battery cap welding machine with alignment effect proposed in this utility model.

[0020] In the diagram: 1. Cylinder; 2. Welding gun; 3. Carrier plate; 4. Fixing frame; 5. Base plate; 6. Support column; 7. Lead screw; 8. Collection box; 9. Guide frame; 10. First through hole; 11. Turntable; 12. Second through hole; 13. Wedge block; 14. Connecting plate; 15. Fixing rod; 16. Guide rod; 17. Fixing plate; 18. Damping spring; 19. Support frame; 20. Pressure roller. Detailed Implementation

[0021] It should be noted that the terms "first," "second," etc., in the specification, claims, and accompanying drawings of this application are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. Therefore, all other embodiments of this application described herein, and all embodiments obtained by those skilled in the art without creative effort based on the embodiments in this application, should fall within the scope of protection of this application.

[0022] Reference Figures 1-3A battery cap welding machine with alignment effect includes a base plate 5 and a welding gun 2. The top of the base plate 5 is equipped with a moving assembly that drives the battery to rotate. The moving assembly includes a self-locking motor fixed to the bottom of the base plate 5 by bolts. The output shaft of the self-locking motor passes through the base plate 5 and is fixed to a turntable 11 by bolts. The top of the turntable 11 has multiple evenly spaced second through holes 12 for inserting batteries. By placing a battery with a cap on top into one of the second through holes 12, and then activating the self-locking motor, the output shaft of the self-locking motor drives the turntable 11 to rotate. The turntable 11 rotates the battery with the cap placed in the second through hole 12 to the bottom of the welding gun 2, where the welding gun 2 welds the battery cap. Simultaneously, another battery with a cap is placed into another second through hole 12, thus realizing the operation process of welding and placing batteries at the same time, which greatly saves processing time and improves work efficiency. A fixing frame 4 is fixed to one side of the base plate 5 by bolts. A cylinder 1 is fixed to the top of the fixing frame 4 by bolts. The output shaft of the cylinder 1 passes through the fixing frame 4 and is fixed to the carrier plate 3 by bolts. The welding gun 2 is fixed to the bottom center position of the carrier plate 3. Two symmetrically arranged connecting plates 14 are fixed to the bottom of the carrier plate 3 by bolts. A wedge block 13 is fixed to one side of each of the two connecting plates 14 by bolts. Two symmetrically arranged fixing plates 17 are fixed to the bottom of the fixing frame 4 by bolts. Two guide rods 16 are slidably connected through the fixed plate 17. A support frame 19 is welded to one end of each guide rod 16. Two symmetrically arranged pressure rollers 20 are rotatably connected between the inner walls of the support frame 19. A fixed rod 15 is welded to the other end of each guide rod 16, contacting the inclined surface of the wedge block 13. Elastic components are provided between the two support frames 19 and the two fixed plates 17. Each elastic component includes a damping spring 18 located between the support frame 19 and the fixed plate 17. One end of the damping spring 18 is fixed to the support frame 19, and the other end is fixed to the fixed plate 17. The spring force of the damping spring 18 drives the support frame 19 to move inward, activating cylinder 1. Cylinder 1 drives the carrier plate 3 to move downward. The plate 3 drives the two wedge blocks 13 downward through the two connecting plates 14, so that the inclined surface of the wedge block 13 is disengaged from the fixed rod 15. At the same time, the elastic force of the two elastic components drives the two support frames 19 to move inward. The two support frames 19 simultaneously drive the two pressure rollers 20 to move inward. The multiple pressure rollers 20 simultaneously push the battery cap to the middle position. The carrier plate 3 continues to move downward, and the carrier plate 3 drives the welding gun 2 to contact the battery cap and weld the battery cap. This achieves the alignment of the battery cap, making the battery cap accurately aligned with the battery, avoiding the phenomenon of positional displacement of the battery cap during welding, greatly improving the welding quality of the battery cap, and making the welded battery cap more solid.

[0023] In this invention, a first through hole 10 is provided on the top of the base plate 5, and the first through hole 10 can coincide with the second through hole 12. A guide frame 9 is fixed to the bottom of the base plate 5 at the position of the first through hole 10 by bolts, and the guide frame 9 is connected to the first through hole 10. The battery in the first through hole 10 is smoothly guided out through the guide frame 9, ensuring that the battery can be accurately guided to the predetermined position, thus improving the efficiency of the production process. When the second through hole 12 coincides with the first through hole 10, the battery with the cap welded in the second through hole 12 will fall back down through the first through hole 10, thereby realizing the rapid recycling of the battery. It is not necessary to manually remove the battery with the cap welded from the welding machine, which greatly improves the efficiency of battery capping.

[0024] In particular, multiple support columns 6 are evenly fixed to the bottom of the base plate 5 by bolts. A collection box 8 is provided on one side of two of the support columns 6, and the collection box 8 is located at the bottom of the guide frame 9. A lead screw 7 is rotatably connected to one side of each of the two support columns 6. Two threaded holes are symmetrically opened on one side of the collection box 8, and the lead screw 7 is threadedly connected to the threaded holes. By rotating the lead screw 7, the lead screw 7 is threadedly connected to the collection box 8, thereby realizing the function of fixing the collection box 8. When the welded battery passes through the guide frame 9, it will fall into the collection box 8 below under the action of gravity, thus avoiding the welded battery from scattering on the ground or other unwanted places, and improving the efficiency of collecting the welded battery.

[0025] Working principle: When needed, first place the battery with the cap on top into one of the second through holes 12. Then, start the self-locking motor. The output shaft of the self-locking motor drives the turntable 11 to rotate. The turntable 11 rotates the battery with the cap placed in the second through hole 12 to the bottom of the welding gun 2. Then, turn off the self-locking motor. Then, start the cylinder 1. The cylinder 1 drives the carrier plate 3 to move downward. The carrier plate 3 drives the two wedge blocks 13 downward through the two connecting plates 14, so that the inclined surface of the wedge blocks 13 disengages from the fixed rod 15. At the same time, the elastic force of the two damping springs 18 drives the two support frames 19 to move inward. The two support frames 19 simultaneously drive the two pressure rollers 20 to move inward. Through the multiple pressure rollers 20, the battery cap is pushed to the middle position. The carrier plate 3 continues to move downward. The carrier plate 3 drives the welding gun 2 to contact the battery cap and weld the battery cap. While welding, another battery with a cap is placed into another second through hole 12. After welding is completed, cylinder 1 is started. Cylinder 1 drives the carrier plate 3 to move upward. The carrier plate 3 drives the welding gun 2 to move upward. At the same time, the carrier plate 3 drives the two wedge blocks 13 to move upward through the two connecting plates 14 respectively. The inclined surface of the wedge blocks 13 pushes the fixing rod 15 to move outward. The two fixing rods 15 drive the two support frames 19 to move outward through the two guide rods 16 respectively. The two support frames 19 drive the two pressure rollers 20 to move outward at the same time, so that the multiple pressure rollers 20 are disengaged from the battery. Then the self-locking motor is started. The self-locking motor drives the turntable 11. The turntable 11 drives the welded battery in the second through hole 12 to rotate. When it rotates to the position of the first through hole 10, the welded battery will fall into the collection box 8 below under the action of gravity when passing through the guide frame 9. This process is repeated.

[0026] This utility model has been described through the above embodiments. Those skilled in the art will understand that this utility model is not limited to the above embodiments. Many more modifications can be made based on the teachings of this utility model, and all such modifications fall within the scope of protection claimed by this utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A battery cap welding machine with alignment effect, comprising a base plate (5) and a fixed connecting gun (2), characterized in that, The top of the base plate (5) is provided with a moving component that drives the battery to rotate. A fixed frame (4) is fixedly connected to one side of the base plate (5). A cylinder (1) is fixedly connected to the top of the fixed frame (4). The output shaft of the cylinder (1) passes through the fixed frame (4) and is fixedly connected to a carrier plate (3). The fixed connection gun (2) is fixedly connected to the bottom center of the carrier plate (3). Two symmetrically arranged connecting plates (14) are fixedly connected to the bottom of the carrier plate (3). A wedge block (13) is fixedly connected to one side of each of the two connecting plates (14). The bottom of the fixed frame (4) Two fixed plates (17) are fixedly connected symmetrically. Two guide rods (16) are slidably connected to one side of each fixed plate (17). A support frame (19) is fixedly connected to one end of each guide rod (16). Two pressure rollers (20) are rotatably connected between the inner walls of the support frame (19). A fixed rod (15) that contacts the inclined surface of the wedge block (13) is fixedly connected to the other end of each guide rod (16). An elastic component is provided between each of the two support frames (19) and the two fixed plates (17).

2. The battery cap welding machine with alignment effect according to claim 1, characterized in that, The moving component includes a self-locking motor fixedly connected to the bottom of the base plate (5). The output shaft of the self-locking motor passes through the base plate (5) and is fixedly connected to a turntable (11). The top of the turntable (11) is evenly provided with a plurality of second through holes (12) into which batteries can be inserted.

3. A battery cap welding machine with alignment effect according to claim 1, characterized in that, The elastic component includes a damping spring (18) disposed between the support frame (19) and the fixed plate (17), with one end of the damping spring (18) fixed to the support frame (19) and the other end fixed to the fixed plate (17).

4. A battery cap welding machine with alignment effect according to claim 2, characterized in that, The top of the base plate (5) is provided with a first through hole (10), and the first through hole (10) can coincide with the second through hole (12).

5. A battery cap welding machine with alignment effect according to claim 4, characterized in that, The bottom plate (5) is fixedly connected to the bottom of the first through hole (10) with a guide frame (9), and the guide frame (9) is connected to the first through hole (10).

6. A battery cap welding machine with alignment effect according to claim 5, characterized in that, The bottom of the base plate (5) is uniformly fixedly connected with multiple support columns (6), and a collection box (8) is provided on one side of two of the support columns (6), and the collection box (8) is located at the bottom of the guide frame (9).

7. A battery cap welding machine with alignment effect according to claim 6, characterized in that, One side of each of the two support columns (6) is rotatably connected to a lead screw (7), and two threaded holes are symmetrically opened on one side of the collection box (8), and the lead screw (7) is threadedly connected to the threaded hole.