A welding device for sheet metal part machining

Abstract

The utility model belongs to sheet metal part welding technical field, specifically speaking is a kind of welding device for sheet metal part processing, including operation platform, clamping assembly is installed on the placing plate, first placing groove is opened in the placing plate, first electromagnetic plate is fixedly installed in first placing groove, four groups of guide seats are installed on the placing plate side wall, limit plate is installed in the one end of sliding rod, second placing groove is opened in the limit plate, second electromagnetic plate is fixedly installed in second placing groove, by placing the bottom plate of sheet metal part on first electromagnetic plate, first electromagnetic plate carries out stable adsorption to it, then four side plates are spliced in turn, after the side plate and bottom plate splicing are completed in this process, second electromagnetic plate carries out quick magnetic attraction fixing to side plate, this structure does not use mechanical clamp, avoids the damage of clamping force to metal sheet, by using electromagnetic plate, metal plate can be magnetically attracted and positioned efficiently and conveniently, it is beneficial to improve the convenience of sheet metal part positioning.

Description

Technical Field

[0001] This utility model relates to the field of sheet metal welding technology, specifically a welding device for sheet metal processing. Background Technology

[0002] Sheet metal parts refer to metal parts or components that are processed from metal sheets into certain shapes, sizes and functions through sheet metal processing techniques such as cutting, bending, stamping and welding. Welding equipment is required when welding metal sheets into cabinets.

[0003] Chinese patent application CN 117415535 A discloses a welding device for sheet metal processing, including a processing table. Two movable guide rods are fixedly connected to the top of the processing table, and a movable support plate is fixedly connected between the two guide rods. A movable sleeve plate is fitted onto the outer walls of the two guide rods. An adjusting cross plate is fixedly connected to the side wall of the movable sleeve plate, and a movable component for adjusting the movement of the movable sleeve plate is connected to the top of the movable support plate. This invention enables the movable screw on the movable gear to rotate, and the movable screw is threaded onto the movable sleeve plate. The movable sleeve plate is movably fitted onto the guide rods, thereby guiding the movable sleeve plate. The movable sleeve plate then moves the fixed support plate and the welding head on the adjusting cross plate, facilitating the processing of the material on the processing table after adjustment by the welding head. This eliminates the need for manual welding, thus improving the efficiency of use.

[0004] Existing welding equipment requires assembling metal sheets into box structures for efficient welding, but it is difficult to quickly and conveniently assemble and position the sheet metal parts, resulting in poor ease of positioning. Therefore, a welding device for sheet metal processing is proposed to address the above problems. Utility Model Content

[0005] In order to overcome the shortcomings of the existing technology and solve the problems existing in the existing technology, this utility model proposes a welding device for sheet metal processing.

[0006] The technical solution adopted by this utility model to solve its technical problem is a welding device for sheet metal processing, including a worktable, a PLC controller mounted on the worktable, a placement plate rotatably mounted on the worktable, a clamping assembly mounted on the placement plate, the clamping assembly including a first electromagnetic plate, a first placement groove formed in the placement plate, the first electromagnetic plate fixedly installed in the first placement groove, four sets of guide seats mounted on the side wall of the placement plate, each guide seat having a guide groove, a sliding rod assembled in the guide groove, a limit plate mounted on one end of each sliding rod, a second placement groove formed in the limit plate, a second electromagnetic plate fixedly installed in the second placement groove, and a threaded hole formed on the guide seat. A fixing screw is fitted into the threaded hole, and a knob is installed on the fixing screw. A drive motor is mounted on the worktable via a base. The output shaft of the drive motor is fixedly connected to the rotating shaft on the placement plate. Sheet metal parts are placed on the placement plate. By placing the base plate of the sheet metal parts on the first electromagnetic plate, the first electromagnetic plate stably attracts it. Then, four side plates are spliced ​​in sequence. During this process, after the side plates are spliced ​​with the base plate, the second electromagnetic plate quickly magnetically fixes the side plates. This structure does not use mechanical clamps, avoiding damage to the thin metal sheet caused by clamping force. By using the electromagnetic plate, the metal sheet can be magnetically positioned efficiently and conveniently, which is beneficial to improving the convenience of sheet metal part positioning.

[0007] Preferably, the workbench is equipped with an adjustment assembly, which includes a first guide plate. A first moving groove is formed within the first guide plate. A first stepper motor is mounted on the side wall of the first guide plate via a base. A first lead screw is mounted on the output shaft of the first stepper motor. The first lead screw is rotatably mounted on the inner wall of the first moving groove. A first moving block is assembled within the first moving groove. A support rod is mounted on the first moving block. A second guide plate is mounted on the support rod. A second moving groove is formed within the second guide plate. A second stepper motor is mounted on the side wall of the second guide plate via a base. A second lead screw is mounted on the output shaft of the second stepper motor. The second lead screw is rotatably mounted on the inner wall of the second moving groove. A second moving block is assembled inside the second moving slot. A welding assembly is installed on the second moving block. The welding assembly includes a connecting seat, which is fixedly connected to the second moving block. An electric cylinder is installed on the connecting seat. A connecting frame is installed on the rod of the electric cylinder. A camera is installed on the connecting frame. A welding torch is installed on the connecting frame. Welding wire is placed on the welding torch. By adjusting the operation of the assembly, the welding torch and the camera can move in the X, Y, and Z axes. Based on the real-time capture of the sheet metal part by the camera, the PLC controller controls the welding torch to weld along the weld seam of the sheet metal part. That is, it automatically identifies the weld seam position and adjusts the path in real time. It can also continuously weld multiple weld seams on the sheet metal part, which is beneficial to improving the efficiency of welding.

[0008] The advantages of this utility model are:

[0009] 1. This utility model places the base plate of the sheet metal part on a first electromagnetic plate, which stably attracts it. Then, four side plates are spliced ​​in sequence. During this process, after the side plates are spliced ​​with the base plate, the second electromagnetic plate quickly magnetically fixes the side plates. This structure does not use mechanical clamps, avoiding damage to the thin metal sheet caused by clamping force. By using the electromagnetic plate, the metal sheet can be magnetically positioned efficiently and conveniently, which is beneficial to improving the convenience of sheet metal part positioning.

[0010] 2. This utility model enables the welding torch and camera to move in the X, Y, and Z axes by adjusting the operation of the components. Based on the real-time capture of the sheet metal parts by the camera, the PLC controller controls the welding torch to weld along the weld seams of the sheet metal parts. That is, it automatically identifies the weld seam position and adjusts the path in real time, and can continuously weld multiple weld seams on the sheet metal parts, which is beneficial to improving the efficiency of welding. Attached Figure Description

[0011] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0012] Figure 1 This is a first-person perspective 3D structural diagram;

[0013] Figure 2 This is a schematic diagram of the three-dimensional structure of the placement plate;

[0014] Figure 3 This is a schematic diagram of the three-dimensional structure of the limiting plate;

[0015] Figure 4 A schematic diagram of the three-dimensional structure of the adjustment component;

[0016] Figure 5 This is a schematic diagram of the three-dimensional structure of the welding torch.

[0017] In the diagram: 1. Workbench; 2. PLC controller; 3. Placement plate; 301. First electromagnetic plate; 302. Guide seat; 303. Sliding rod; 304. Limiting plate; 305. Second electromagnetic plate; 306. Fixing screw; 307. Knob; 308. Drive motor; 4. First guide plate; 401. First moving slot; 402. First stepper motor; 403. First lead screw; 404. First moving block; 5. Support rod; 6. Second guide plate; 601. Second moving slot; 602. Second stepper motor; 603. Second lead screw; 604. Second moving block; 7. Connecting seat; 701. Electric cylinder; 702. Connecting frame; 703. Camera; 704. Welding torch; 705. Welding wire; 8. Sheet metal part. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present utility model.

[0019] Please see Figure 1-3 As shown, a welding device for sheet metal processing includes a worktable 1, a PLC controller 2 mounted on the worktable 1, a placement plate 3 rotatably mounted on the worktable 1, and a clamping assembly mounted on the placement plate 3. The clamping assembly includes a first electromagnetic plate 301. A first placement groove is formed in the placement plate 3, and the first electromagnetic plate 301 is fixedly installed in the first placement groove. Four sets of guide seats 302 are mounted on the side wall of the placement plate 3. Guide grooves are formed on the guide seats 302, and sliding rods 303 are assembled in the guide grooves. A limit plate 304 is installed at one end of the sliding rod 303. A second placement groove is formed in the limit plate 304, and a second electromagnetic plate 305 is fixedly installed in the second placement groove. A threaded hole is formed on the guide seat 302, and a fixing screw is assembled in the threaded hole. 306, a knob 307 is installed on the fixing screw 306, and a drive motor 308 is installed on the workbench 1 through the machine base. The output shaft of the drive motor 308 is fixedly connected to the rotating shaft on the placement plate 3. Sheet metal parts 8 are placed on the placement plate 3. During operation, the existing welding device needs to splice the metal plates into a box structure in order to perform efficient welding, but it is difficult to quickly and conveniently assemble and position the sheet metal parts 8, resulting in poor positioning convenience of the sheet metal parts 8. Sheet metal parts 8 refer to metal parts or components with certain shapes, sizes and functions processed by sheet metal processing technology, such as cutting, bending, stamping, welding, etc. In this case, multiple metal plates need to be welded and combined into a cabinet.

[0020] The PLC controller 2 powers the first electromagnetic plate 301 and the four second electromagnetic plates 305. The coils inside the first electromagnetic plate 301 and the four second electromagnetic plates 305 generate magnetic fields, which magnetically attract the metal plates they contact. By placing the base plate of the sheet metal part 8 on the first electromagnetic plate 301, the first electromagnetic plate 301 stably attracts and fixes the base plate of the sheet metal part 8. Then, the four side plates are assembled sequentially. During this process, after the side plates are assembled with the base plate, the limiting plate 304 next to the side plate is moved to contact the side plate, and the second electromagnetic plate 305 on it quickly magnetically fixes the side plate. Then, the guide seat 302 is rotated. The knob 307 on the upper part drives the fixing screw 306 to rotate. The fixing screw 306 is screwed into the threaded hole to press and fix the sliding rod 303 on the limiting plate 304, thereby fixing the limiting plate 304 and the second electromagnetic plate 305. This achieves the rapid fixing of the side plate of the sheet metal part 8. Repeat the above steps to fix the other three side plates, achieving the rapid splicing and fixing of the four side plates and the bottom plate. This structure does not use mechanical clamps, avoiding damage to the metal sheet caused by clamping force. By using the electromagnetic plate, the metal plate can be magnetically positioned efficiently and conveniently, which helps to improve the convenience of positioning the sheet metal part 8.

[0021] Please see Figure 4-5As shown, an adjustment assembly is installed on the workbench 1. The adjustment assembly includes a first guide plate 4, a first moving groove 401 is formed inside the first guide plate 4, a first stepper motor 402 is mounted on the side wall of the first guide plate 4 via a base, a first lead screw 403 is mounted on the output shaft of the first stepper motor 402, the first lead screw 403 is rotatably mounted on the inner wall of the first moving groove 401, a first moving block 404 is assembled inside the first moving groove 401, a support rod 5 is mounted on the first moving block 404, and a... A second guide plate 6 has a second moving groove 601 inside. A second stepper motor 602 is mounted on the side wall of the second guide plate 6 via a base. A second lead screw 603 is mounted on the output shaft of the second stepper motor 602. The second lead screw 603 is rotatably mounted on the inner wall of the second moving groove 601. A second moving block 604 is assembled inside the second moving groove 601. A welding assembly is mounted on the second moving block 604. The welding assembly includes a connecting seat 7, which is fixedly connected to the second moving block 604. An electric cylinder 701 is installed on the top, a connecting frame 702 is installed on the rod of the electric cylinder 701, a camera 703 is installed on the connecting frame 702, a welding torch 704 is installed on the connecting frame 702, and welding wire 705 is placed on the welding torch 704. During operation, the existing welding device has difficulty in performing continuous multi-sided welding on the sheet metal part 8, resulting in poor welding efficiency. After the four side plates are spliced ​​and fixed to the base plate, the drive motor 308 is controlled by the PLC controller 2 to operate. The drive motor 308 drives the placement plate 3 to rotate, and the placement plate 3 drives the sheet metal part 8 on it to rotate. The camera 703 is an Oryx ORX-10G-51S5M camera. The camera 703 captures the sheet metal part 8 in real time. The camera 703 converts the optical image into an electronic signal and sends the signal to the PLC controller 2. When the weld seam of the sheet metal part 8 is relative to the position of the welding gun 704, the PLC controller 2 controls the drive motor 308 to stop operating, thereby realizing the angle adjustment of the sheet metal part 8.

[0022] By adjusting the operation of the components, specifically by operating the first stepper motor 402, the second lead screw 603 is driven to rotate. The second lead screw 603 drives the first moving block 404 to move horizontally. The first moving block 404 drives the support rod 5 to move horizontally. The support rod 5 drives the second guide plate 6 to move horizontally. The second guide plate 6 drives the welding torch 704 and camera 703 on it to move horizontally in the X-axis direction. Similarly, by operating the second stepper motor 602, the second lead screw 603 is driven to rotate. The second lead screw 603 drives the second moving block 604 to move horizontally. The second moving block 604 drives the connecting seat 7 to move horizontally. The connecting seat 7 drives the welding torch 704 and camera 703 on it to move horizontally in the Y-axis direction. The structure enables horizontal movement of the welding torch 704 and camera 703 in the X and Y axes. The electric cylinder 701 operates, and its actuator drives the connecting frame 702 to move vertically. The connecting frame 702 then drives the welding torch 704 and camera 703 to move vertically in the Z axis direction. This structure allows the welding torch 704 and camera 703 to move in the X, Y, and Z axes. Based on the real-time capture of the sheet metal part 8 by the camera 703, the PLC controller 2 controls the welding torch 704 to weld along the weld seam of the sheet metal part 8. This means it automatically identifies the weld seam position and adjusts the path in real time, and can continuously weld multiple weld seams on the sheet metal part 8, thus improving welding efficiency.

[0023] Working principle: In the process of welding sheet metal parts 8, the existing welding equipment needs to splice the metal plates into a box structure in order to perform efficient welding. However, it is difficult to quickly and conveniently assemble and position the sheet metal parts 8, resulting in poor positioning convenience of the sheet metal parts 8. Sheet metal parts 8 refer to metal parts or components with certain shapes, sizes and functions processed by sheet metal processing technology, such as cutting, bending, stamping, welding, etc. In this case, multiple metal plates need to be welded and combined into a cabinet.

[0024] The PLC controller 2 powers the first electromagnetic plate 301 and four second electromagnetic plates 305. The coils inside the first electromagnetic plate 301 and the four second electromagnetic plates 305 generate magnetic fields, which magnetically attract the metal plates they contact. By placing the base plate of the sheet metal part 8 on the first electromagnetic plate 301, the first electromagnetic plate 301 stably attracts it, thus fixing the base plate of the sheet metal part 8. Then, the four side plates are assembled sequentially. During this process, after the side plates are assembled with the base plate, the limiting plate 304 next to the side plate is moved to contact the side plate. The second electromagnetic plate 305 on it quickly magnetically fixes the side plate. Then, the knob 307 on the guide seat 302 is rotated, causing the fixing screw 306 to rotate. The fixing screw 306 screws into the threaded hole and presses and fixes the sliding rod 303 on the limiting plate 304, thus fixing the limiting plate 304. The second electromagnetic plate 305 is fixed, thus achieving rapid fixing of the side plates of sheet metal part 8. Repeating the above steps, the other three side plates are fixed, achieving rapid splicing and fixing of the four side plates and the base plate. This structure does not use mechanical clamps, avoiding damage to the thin metal sheet caused by clamping force. Using electromagnetic plates, the metal sheet can be magnetically positioned efficiently and conveniently, improving the ease of positioning sheet metal part 8. Existing welding devices struggle to perform continuous multi-sided welding on sheet metal part 8, resulting in poor welding efficiency. After the four side plates are spliced ​​and fixed to the base plate, the PLC controller 2 controls the drive motor 308 to operate. The drive motor 308 drives the placement plate 3 to rotate, which in turn drives the sheet metal part 8 on it to rotate. The camera 703 is an Oryx model. The ORX-10G-51S5M camera 703 captures the sheet metal part 8 in real time. The camera 703 converts the optical image into an electronic signal and sends it to the PLC controller 2. When the weld seam of the sheet metal part 8 is aligned with the welding torch 704, the PLC controller 2 stops the drive motor 308, thus adjusting the angle of the sheet metal part 8. The adjustment mechanism operates by means of the first stepper motor 402, which drives the second lead screw 603 to rotate. The second lead screw 603 then moves the first moving block 404 horizontally. The support rod 5 moves horizontally, which in turn moves the second guide plate 6 horizontally. The second guide plate 6 then moves the welding torch 704 and camera 703 on it horizontally in the X-axis direction. The second stepper motor 602 rotates the second lead screw 603, which in turn moves the second moving block 604 horizontally. The second moving block 604 then moves the connecting seat 7 horizontally, which in turn moves the welding torch 704 and camera 703 on it horizontally in the Y-axis direction. This achieves horizontal movement of the welding torch 704 and camera 703 in the X and Y axes.The electric cylinder 701 operates, and its actuator rod drives the connecting frame 702 to move vertically. The connecting frame 702 then drives the welding torch 704 and camera 703 to move vertically in the Z-axis direction. This structure enables the welding torch 704 and camera 703 to move in the X, Y, and Z-axis directions. Based on the real-time capture of the sheet metal part 8 by the camera 703, the PLC controller 2 controls the welding torch 704 to weld along the weld seam of the sheet metal part 8. This means it automatically identifies the weld seam position and adjusts the path in real time, and can continuously weld multiple weld seams on the sheet metal part 8, thus improving welding efficiency.

[0025] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.

Claims

1. A welding device for sheet metal processing, characterized in that: Includes a workbench (1), on which a PLC controller (2) is installed, and a placement plate (3) is rotatably mounted on the workbench (1), on which a clamping assembly is installed. The clamping assembly includes a first electromagnetic plate (301). A first placement groove is provided in the placement plate (3), and the first electromagnetic plate (301) is fixedly installed in the first placement groove. Four sets of guide seats (302) are installed on the side wall of the placement plate (3). Guide grooves are provided on the guide seats (302), and sliding rods (303) are assembled in the guide grooves. A limit plate (304) is installed at one end of the sliding rod (303), and a second placement groove is provided in the limit plate (304). The second electromagnetic plate (305) is fixedly installed in the second placement slot. The guide seat (302) has a threaded hole, and a fixing screw (306) is installed in the threaded hole. A knob (307) is installed on the fixing screw (306). A drive motor (308) is installed on the worktable (1) through the machine base. The output shaft of the drive motor (308) is fixedly connected to the rotating shaft on the placement plate (3). Sheet metal parts (8) are placed on the placement plate (3).

2. The welding device for sheet metal processing according to claim 1, characterized in that: An adjustment assembly is installed on the workbench (1). The adjustment assembly includes a first guide plate (4). A first moving groove (401) is provided in the first guide plate (4). A first stepper motor (402) is installed on the side wall of the first guide plate (4) via a base. A first lead screw (403) is installed on the output shaft of the first stepper motor (402). The first lead screw (403) is rotatably installed on the inner wall of the first moving groove (401). A first moving block (404) is assembled in the first moving groove (401). A support rod (5) is installed on the first moving block (404). A second guide plate (6) is installed on the support rod (5).

3. The welding device for sheet metal processing according to claim 2, characterized in that: The second guide plate (6) has a second moving groove (601) inside. A second stepper motor (602) is mounted on the side wall of the second guide plate (6) via a base. A second lead screw (603) is mounted on the output shaft of the second stepper motor (602). The second lead screw (603) is rotatably mounted on the inner wall of the second moving groove (601). A second moving block (604) is assembled inside the second moving groove (601).

4. The welding device for sheet metal processing according to claim 3, characterized in that: A welding assembly is installed on the second movable block (604). The welding assembly includes a connecting seat (7), which is fixedly connected to the second movable block (604).

5. The welding device for sheet metal processing according to claim 4, characterized in that: An electric cylinder (701) is installed on the connecting seat (7), and a connecting frame (702) is installed on the rod of the electric cylinder (701).

6. The welding device for sheet metal processing according to claim 5, characterized in that: A camera (703) is installed on the connecting frame (702), a welding gun (704) is installed on the connecting frame (702), and a welding wire (705) is placed on the welding gun (704).

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