Steel structure butt welding adjusting device
By working together with longitudinal, transverse and vertical components, the inefficiency and inaccuracy of traditional steel structure butt welding adjustments are solved, achieving efficient and precise steel structure butt welding, improving welding quality and construction efficiency, and adapting to steel structures of various specifications and shapes.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- CHANGSHU PUZEHUI INTELLIGENT EQUIPMENT CO LTD
- Filing Date
- 2025-06-26
- Publication Date
- 2026-05-29
AI Technical Summary
Traditional steel structure butt welding adjustment methods are inefficient and difficult to guarantee accuracy. Furthermore, the adjustment devices lack system coordination and cannot work together effectively, resulting in complex construction, high costs, and difficulty in adapting to steel structures of different specifications and shapes, especially irregular cross-section components.
The system employs a collaborative approach involving longitudinal, adjustment, and transverse components. Precise alignment of the steel structure is achieved through cylinder-driven push blocks and curved push plates. The longitudinal component consists of cylinder one and curved push plate one working together; the transverse component consists of cylinder five and curved push plate two working together; the vertical component is driven by cylinder three, which drives the adjustment frame; and the circumferential component consists of cylinder four and rollers working together, ensuring the accuracy and stability of adjustments in all directions.
It improved the welding quality of steel structures, enhanced load-bearing capacity, simplified the construction process, reduced costs, and improved construction efficiency and adaptability, especially for the docking accuracy of irregular structures.
Smart Images
Figure CN224295114U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of steel structure butt welding adjustment device, and in particular to a steel structure butt welding adjustment device. Background Technology
[0002] In the field of steel structure engineering, butt welding of steel structures is a crucial step in constructing a stable structure. However, traditional methods of adjusting butt welding in steel structures have many drawbacks. Previously, adjusting the butt joint positions of steel structures relied heavily on manual operation, with workers using simple tools based on experience for positioning and adjustment. This method is not only inefficient but also makes it difficult to guarantee accuracy. For example, when butt welding large steel beams, manual adjustment makes it difficult to ensure that the two beams are perfectly aligned horizontally and vertically; even slight deviations can lead to a decrease in weld quality, affecting the overall load-bearing capacity of the steel structure.
[0003] Traditional adjustment devices lack systematic coordination. Adjustments in different directions often require the use of different equipment, and these devices cannot effectively coordinate. When adjusting the longitudinal position of a steel structure, the tools used may not be able to work in conjunction with the lateral adjustment tools, making the adjustment process cumbersome and complex, increasing construction difficulty and time costs. Traditional devices have poor adaptability to steel structures of different specifications and shapes. For some special-shaped steel structures, such as components with curvature or irregular cross-sections, existing adjustment devices cannot meet the requirements for precise docking, further limiting the improvement of the quality and efficiency of steel structure engineering. Based on this, a steel structure butt welding adjustment device is proposed to solve the above problems. Utility Model Content
[0004] To address the shortcomings of existing technologies, this utility model provides a steel structure butt welding adjustment device, solving the problem of the lack of systematic coordination in traditional adjustment devices. Adjustments in different directions often require the use of different equipment, and these devices cannot effectively coordinate. When adjusting the longitudinal position of the steel structure, the tools used may not be able to work in conjunction with the lateral adjustment tools, making the adjustment process cumbersome and complex, increasing construction difficulty and time costs. Traditional devices have poor adaptability to steel structures of different specifications and shapes. For some special-shaped steel structures, such as components with curvature or irregular cross-sections, existing adjustment devices cannot meet the requirements for precise butt welding, further limiting the improvement of quality and efficiency in steel structure engineering.
[0005] To solve the above-mentioned technical problems, the present invention provides the following technical solution: a steel structure butt welding adjustment device, including a fixed slide, the fixed slide being provided with a connecting mechanism, the connecting mechanism including a longitudinal component provided in the left section of the fixed slide, an adjustment component provided in the middle section of the fixed slide, and a transverse component provided in the right section of the fixed slide;
[0006] The adjustment assembly includes a device housing fixedly connected to the top of the fixed slide. A mounting bracket is fixedly connected to the top of the inner wall of the device housing. A cylinder three is fixedly connected to the top inner wall of the mounting bracket. A cylinder three is fixedly installed on the top of the inner wall of the cylinder three. An adjustment bracket is fixedly connected to the bottom output end of the cylinder three. A cylinder four is fixedly installed on the inner wall of the device housing. A push plate is fixedly connected to the output end of the cylinder four. A connecting bracket is fixedly connected to the bottom of the push plate. A roller is rotatably connected to the inner wall of the connecting bracket.
[0007] A further improvement is that the longitudinal component includes a first slide that is slidably connected to the top limiting slide groove of the fixed slide, a first fixed frame is fixedly connected to the top of the first slide, a first cylinder is fixedly installed on the top of the first fixed frame, a push block is fixedly connected to the output end of the first cylinder, a second cylinder is fixedly installed on the top of the middle section of the first slide, and an arc-shaped push plate is fixedly connected to the output end of the second cylinder.
[0008] A further improvement is that the transverse component includes a second slide that is slidably connected to the top limiting slide groove of the fixed slide. A fixed frame 2 is fixedly connected to the middle section of the top of the second slide. A cylinder 5 is fixedly installed inside the fixed frame 2. A push block 2 is fixedly connected to the inner side of the cylinder 5. A cylinder 6 is fixedly installed to the middle section of the top of the second slide. An arc-shaped push plate 2 is fixedly connected to the top of the cylinder 6.
[0009] A further improvement is that the inner wall of the device housing is cylindrical, and the cylinder is circumferentially arranged on the inner wall of the device housing. When the steel structure needs to be adjusted circumferentially, the cylinder is activated, and its output end pushes the push plate. The inner wall of the connecting frame fixedly connected to the bottom of the push plate is rotatably connected to a roller, which can roll on the outer wall of the steel structure.
[0010] A further improvement is that the push block one and the arc-shaped push plate one are arranged symmetrically in the upper and lower parts, and the push block one and the arc-shaped push plate one are clamped and connected to the outer wall of the steel structure to be connected; since the push block one and the arc-shaped push plate one are arranged symmetrically in the upper and lower parts, and are clamped and connected to the outer wall of the steel structure to be connected, the push block one can push the steel structure in the longitudinal direction to achieve the initial adjustment of its position; at the same time, the cylinder two can also be started, and its output end pushes the arc-shaped push plate one.
[0011] A further improvement is that the second push block is arranged symmetrically in the horizontal direction, and the second arc-shaped push plate is supported on the bottom of the outer wall of the steel structure being connected. Because the second push block is arranged symmetrically in the horizontal direction and acts on the outer wall of the steel structure being connected, the second push block can push the steel structure in the horizontal direction to adjust its position. At the same time, the sixth cylinder is activated, and its top pushes the second arc-shaped push plate. The second arc-shaped push plate is supported on the bottom of the outer wall of the steel structure being connected. During the process of pushing the steel structure in the horizontal direction, it plays a stabilizing and auxiliary adjustment role. Especially for some heavier or larger steel structures, it can prevent them from tilting or shaking during the adjustment process, ensuring the accuracy and stability of the horizontal adjustment.
[0012] A further improvement is that the inner wall of the adjustment frame is clamped and connected to the outer wall of the docking steel structure; after the cylinder is started, its bottom output end pushes the adjustment frame; since the inner wall of the adjustment frame is clamped and connected to the outer wall of the docking steel structure, the adjustment frame can make precise adjustments to the steel structure in the vertical direction, adjusting the height or verticality of the steel structure.
[0013] By employing the above technical solution, this utility model provides a steel structure butt welding adjustment device, which has at least the following beneficial effects:
[0014] 1. This utility model, through the coordinated operation of longitudinal, adjustment, and transverse components, completely changes the inefficiency and inaccuracy of traditional manual adjustments. In the longitudinal component, cylinder one, in conjunction with push block one, and cylinder two linked with arc-shaped push plate one, can accurately and efficiently adjust the position of the steel structure longitudinally, ensuring precise longitudinal alignment of large steel beams and other components. In the adjustment component, cylinder three drives the adjustment frame to achieve precise vertical adjustment, while cylinder four, through push plate, connecting frame, and rollers, completes circumferential rotation adjustment, ensuring accurate steel structure alignment angles. In the transverse component, cylinder five works in conjunction with push block two, and cylinder six works in conjunction with arc-shaped push plate two to precisely adjust the position of the steel structure laterally. This comprehensive and high-precision adjustment effectively eliminates the welding quality risks caused by positional deviations in traditional adjustment methods, greatly improving the welding quality of the steel structure and enhancing the overall load-bearing capacity of the steel structure.
[0015] 2. This utility model optimizes the traditional adjustment device by addressing its poor adaptability, easily handling steel structures of various specifications and shapes. For special steel structures with curved or irregular cross-sections, the arc-shaped push plate of the longitudinal component can closely fit the outer wall for stable fine-tuning, while the arc-shaped push plate of the transverse component provides stable support and adjustment at the bottom. The circumferential adjustment function of the adjustment components can also meet the docking angle requirements of irregular structures. Simultaneously, each component is driven by a cylinder, making operation convenient and eliminating the need for multiple complex and difficult-to-coordinate tools as in traditional methods. This not only simplifies the construction process and reduces construction difficulty but also significantly shortens construction time, reduces labor costs and equipment wear, and comprehensively improves the construction efficiency and economic benefits of steel structure engineering. Attached Figure Description
[0016] The accompanying drawings, which are provided to further illustrate this application and form part of this application, illustrate exemplary embodiments of this application and are used to explain this application, but do not constitute an undue limitation of this application.
[0017] In the attached diagram:
[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0019] Figure 2 This is a schematic diagram of the back side structure of this utility model;
[0020] Figure 3 This is a schematic diagram of the back side structure of this utility model;
[0021] Figure 4 This is a partially enlarged structural schematic diagram of the present invention.
[0022] In the diagram: 1. Fixed carriage; 2. Connecting mechanism; 21. Longitudinal component; 211. First carriage; 212. Fixed frame one; 213. Cylinder one; 214. Push block one; 215. Cylinder two; 216. Arc-shaped push plate one; 22. Adjustment component; 221. Device housing; 222. Mounting frame; 223. Cylinder three; 224. Adjustment frame; 225. Cylinder four; 226. Push plate; 227. Connecting frame; 228. Roller; 23. Transverse component; 231. Second carriage; 232. Fixed frame two; 233. Cylinder five; 234. Push block two; 235. Cylinder six; 236. Arc-shaped push plate two. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model. Example
[0024] Traditional adjustment devices lack systematic coordination. Adjustments in different directions often require the use of different equipment, and these devices cannot effectively coordinate. When adjusting the longitudinal position of a steel structure, the tools used may not be able to work in conjunction with the lateral adjustment tools, making the adjustment process cumbersome and complex, increasing construction difficulty and time costs. Traditional devices have poor adaptability to steel structures of different specifications and shapes. For some special-shaped steel structures, such as components with curvature or irregular cross-sections, existing adjustment devices cannot meet the requirements for precise docking, further limiting the improvement of the quality and efficiency of steel structure engineering. This embodiment provides a steel structure butt welding adjustment device, please refer to... Figures 1-4 An embodiment provides a steel structure butt welding adjustment device, including a fixed slide 1, a connecting mechanism 2, a longitudinal component 21 disposed on the left section of the fixed slide 1, an adjustment component 22 disposed on the middle section of the fixed slide 1, and a transverse component 23 disposed on the right section of the fixed slide 1; the adjustment component 22 includes a device housing 221 fixedly connected to the top of the fixed slide 1, a mounting bracket 222 fixedly connected to the top of the inner wall of the device housing 221, a cylinder 223 fixedly connected to the top inner wall of the mounting bracket 222, a cylinder 223 fixedly mounted on the top of the inner wall of the cylinder 223, an adjustment bracket 224 fixedly connected to the bottom output end of the cylinder 223, a cylinder 225 fixedly mounted on the inner wall of the device housing 221, a push plate 226 fixedly connected to the output end of the cylinder 225, a connecting bracket 227 fixedly connected to the bottom of the push plate 226, and a roller 228 rotatably connected to the inner wall of the connecting bracket 227.
[0025] In this embodiment, the outer casing 221 is fixedly connected to the top of the fixed slide 1, and its inner wall is cylindrical, providing a stable working space for the internal components. The mounting bracket 222 is fixed to the top of the inner wall of the outer casing 221, providing an installation position for the cylinder 223. After the cylinder 223 is started, its bottom output end pushes the adjustment bracket 224. Since the inner wall of the adjustment bracket 224 is clamped and connected to the outer wall of the steel structure to be docked, the adjustment bracket 224 can make precise adjustments to the steel structure in the vertical direction, such as adjusting the height or verticality of the steel structure. The cylinder 225 is circumferentially set on the inner wall of the outer casing 221. When the steel structure needs to be adjusted circumferentially, the cylinder 225 is started, and its output end pushes the push plate 226. The inner wall of the connecting bracket 227 fixedly connected to the bottom of the push plate 226 is rotatably connected to a roller 228, which can roll on the outer wall of the steel structure. By controlling the extension and retraction of the cylinder 225 at different positions, the circumferential rotation adjustment of the steel structure can be realized, ensuring the accuracy of the angle of the steel structure during docking.
[0026] Furthermore, the inner wall of the device housing 221 is cylindrical, and the cylinder 225 is circumferentially arranged on the inner wall of the device housing 221; the inner wall of the adjustment frame 224 is clamped and connected to the outer wall of the mating steel structure.
[0027] Furthermore, since the inner wall of the adjustment frame 224 is clamped and connected to the outer wall of the mating steel structure, the adjustment frame 224 can make precise adjustments to the steel structure in the vertical direction, such as adjusting the height or verticality of the steel structure; the cylinder 225 is circumferentially set on the inner wall of the device housing 221. When the steel structure needs to be adjusted circumferentially, the cylinder 225 is activated, and its output end pushes the push plate 226. Example
[0028] Based on embodiment 1, the longitudinal component 21 includes a first slide 211 slidably connected to the top limiting slide groove of the fixed slide 1. A first fixed frame 212 is fixedly connected to the top of the first slide 211. A first cylinder 213 is fixedly installed on the top of the first fixed frame 212. A push block 214 is fixedly connected to the output end of the first cylinder 213. A second cylinder 215 is fixedly installed on the top of the middle section of the first slide 211. An arc-shaped push plate 216 is fixedly connected to the output end of the second cylinder 215. The transverse component 23 includes a second slide 231 slidably connected to the top limiting slide groove of the fixed slide 1. A second fixed frame 232 is fixedly connected to the middle of the top of the second slide 231. A fifth cylinder 233 is fixedly installed on the inner side of the second fixed frame 232. A push block 234 is fixedly connected to the inner side of the fifth cylinder 233. A sixth cylinder 235 is fixedly installed on the middle of the top of the second slide 231. An arc-shaped push plate 236 is fixedly connected to the top of the sixth cylinder 235.
[0029] In this embodiment, the first slide 211 slides within the limiting groove at the top of the fixed slide 1, providing a basis for adjusting the position of the entire longitudinal assembly. The fixed bracket 212 fixedly connected to the top of the first slide 211 provides mounting support for the cylinders 213 and 215. When it is necessary to adjust the longitudinal position of the steel structure, the cylinder 213 is activated, and its output end pushes the push block 214. Since the push block 214 and the arc-shaped push plate 216 are symmetrically arranged vertically and clamped to the outer wall of the mating steel structure, the push block 214 can push the steel structure in the longitudinal direction to achieve initial position adjustment. At the same time, the cylinder 215 can also be activated, and its output end pushes the arc-shaped push plate 216. The design of the arc-shaped push plate 216 can better fit the outer wall of the steel structure, especially for some curved steel structures. It can stabilize and fine-tune the steel structure while pushing it longitudinally, ensuring that the steel structure is adjusted in the longitudinal direction. The stability and accuracy of the second slide 231 are ensured by sliding within the top limiting groove of the fixed slide 1, which provides the possibility for adjusting the position of the lateral component. The fixed frame 232, which is fixedly connected to the top middle section of the second slide 231, is used to install cylinders 233 and 235. When it is necessary to adjust the lateral position of the steel structure, cylinder 233 is activated, and its inner side pushes push block 234. Since push block 234 is symmetrically arranged laterally and acts on the outer wall of the steel structure, push block 234 can push the steel structure in the lateral direction to achieve its position adjustment. At the same time, cylinder 6235 is activated, and its top pushes arc-shaped push plate 236. Arc-shaped push plate 236 is supported at the bottom of the outer wall of the steel structure and plays a stabilizing and auxiliary adjustment role in the process of laterally pushing the steel structure. Especially for some heavier or larger steel structures, it can prevent them from tilting or shaking during the adjustment process, ensuring the accuracy and stability of the lateral adjustment.
[0030] Furthermore, push block 214 and arc-shaped push plate 216 are symmetrically arranged vertically, and push block 214 and arc-shaped push plate 216 are clamped and connected to the outer wall of the steel structure to be connected; push block 234 is symmetrically arranged horizontally, and arc-shaped push plate 236 is supported at the bottom of the outer wall of the steel structure to be connected.
[0031] Furthermore, the design of the arc-shaped push plate 216 allows it to better fit the outer wall of the steel structure. Especially for some curved steel structures, it can stabilize and fine-tune the steel structure while pushing it longitudinally, ensuring the stability and accuracy of the steel structure during longitudinal adjustment. The second slide 231 slides within the limiting groove at the top of the fixed slide 1, providing the possibility for adjusting the position of the transverse components. The fixed bracket 232, which is fixedly connected to the top middle section of the second slide 231, is used to install cylinder 5 233 and cylinder 6 235.
[0032] Working principle: The first slide 211 slides within the limiting groove at the top of the fixed slide 1, providing a basis for adjusting the position of the entire longitudinal component; the fixed frame 212 fixedly connected to the top of the first slide 211 provides mounting support for cylinders 213 and 215; when it is necessary to adjust the longitudinal position of the steel structure, cylinder 213 is activated, and its output end pushes push block 214; since push block 214 and arc-shaped push plate 216 are symmetrically arranged and clamped to the outer wall of the steel structure, push block 214 can push the steel structure in the longitudinal direction to achieve initial position adjustment; at the same time, cylinder 215 can also be activated, and its output end pushes arc-shaped push plate 216; the design of arc-shaped push plate 216 can better fit the outer wall of the steel structure, especially for some curved steel structures, it can stabilize and fine-tune the steel structure while pushing it longitudinally, ensuring the stability and accuracy of the steel structure during the longitudinal adjustment process;
[0033] The outer casing 221 is fixedly connected to the top of the fixed slide 1, and its inner wall is cylindrical, providing a stable working space for the internal components. The mounting bracket 222 is fixed to the top of the inner wall of the outer casing 221, providing an installation position for cylinder 3 223. After cylinder 3 223 is started, its bottom output end pushes the adjustment bracket 224. Since the inner wall of the adjustment bracket 224 is clamped and connected to the outer wall of the steel structure to be docked, the adjustment bracket 224 can make precise adjustments to the steel structure in the vertical direction, adjusting the height or verticality of the steel structure. Cylinder 4 225 is circumferentially set on the inner wall of the outer casing 221. When the steel structure needs to be adjusted circumferentially, cylinder 4 225 is started, and its output end pushes the push plate 226. The inner wall of the connecting bracket 227 fixedly connected to the bottom of the push plate 226 is rotatably connected to a roller 228, which can roll on the outer wall of the steel structure. By controlling the extension and retraction of cylinder 4 225 at different positions, the circumferential rotation adjustment of the steel structure can be realized, ensuring the accuracy of the angle of the steel structure during docking.
[0034] The second slide 231 slides within the top limiting groove of the fixed slide 1, providing the possibility for adjusting the position of the lateral component. The fixed bracket 232, which is fixedly connected to the middle of the top of the second slide 231, is used to install cylinders 233 and 235. When it is necessary to adjust the lateral position of the steel structure, cylinder 233 is activated, and its inner side pushes push block 234. Since push block 234 is symmetrically arranged laterally and acts on the outer wall of the steel structure to be connected, push block 234 can push the steel structure in the lateral direction to achieve its position adjustment. At the same time, cylinder 235 is activated, and its top pushes arc-shaped push plate 236. Arc-shaped push plate 236 is supported at the bottom of the outer wall of the steel structure to be connected. During the lateral pushing of the steel structure, it plays a stabilizing and auxiliary adjustment role. Especially for some heavier or larger steel structures, it can prevent them from tilting or shaking during the adjustment process, ensuring the accuracy and stability of the lateral adjustment.
[0035] It should be noted that, in this document, the terms “comprising,” “including,” or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0036] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A steel structure butt welding adjustment device, comprising a fixed slide (1), characterized in that: The fixed slide (1) is provided with a connecting mechanism (2), the connecting mechanism (2) includes a longitudinal component (21) provided on the left section of the fixed slide (1), an adjusting component (22) provided on the middle section of the fixed slide (1), and a transverse component (23) provided on the right section of the fixed slide (1). The adjustment assembly (22) includes a device housing (221) fixedly connected to the top of the fixed slide (1). A mounting bracket (222) is fixedly connected to the top of the inner wall of the device housing (221). A cylinder three (223) is fixedly connected to the top inner wall of the mounting bracket (222). A cylinder three (223) is fixedly installed on the top of the inner wall of the cylinder three (223). An adjustment bracket (224) is fixedly connected to the bottom output end of the cylinder three (223). A cylinder four (225) is fixedly installed on the inner wall of the device housing (221). A push plate (226) is fixedly connected to the output end of the cylinder four (225). A connecting bracket (227) is fixedly connected to the bottom of the push plate (226). A roller (228) is rotatably connected to the inner wall of the connecting bracket (227).
2. The steel structure butt welding adjustment device according to claim 1, characterized in that: The longitudinal component (21) includes a first slide (211) slidably connected to the top limiting slide groove of the fixed slide (1). A first fixed frame (212) is fixedly connected to the top of the first slide (211). A first cylinder (213) is fixedly installed on the top of the first fixed frame (212). A push block (214) is fixedly connected to the output end of the first cylinder (213). A second cylinder (215) is fixedly installed on the top of the middle section of the first slide (211). An arc-shaped push plate (216) is fixedly connected to the output end of the second cylinder (215).
3. The steel structure butt welding adjustment device according to claim 1, characterized in that: The transverse component (23) includes a second slide (231) slidably connected to the top limiting slide groove of the fixed slide (1). A second fixed frame (232) is fixedly connected to the top middle section of the second slide (231). A cylinder five (233) is fixedly installed inside the second fixed frame (232). A push block two (234) is fixedly connected to the inside of the cylinder five (233). A cylinder six (235) is fixedly installed to the top middle section of the second slide (231). An arc-shaped push plate two (236) is fixedly connected to the top of the cylinder six (235).
4. The steel structure butt welding adjustment device according to claim 1, characterized in that: The inner wall of the device housing (221) is cylindrical, and the cylinder four (225) is circumferentially arranged on the inner wall of the device housing (221).
5. The steel structure butt welding adjustment device according to claim 2, characterized in that: The push block (214) and the arc-shaped push plate (216) are arranged symmetrically on the top and bottom, and the push block (214) and the arc-shaped push plate (216) are clamped and connected to the outer wall of the steel structure.
6. The steel structure butt welding adjustment device according to claim 3, characterized in that: The push block two (234) is arranged symmetrically in the horizontal direction, and the arc-shaped push plate two (236) is supported on the bottom of the steel structure outer wall.
7. The steel structure butt welding adjustment device according to claim 1, characterized in that: The inner wall of the adjustment frame (224) is clamped and connected to the outer wall of the steel structure.